Method of performing service work on a horizontal axis wind turbine
12607168 ยท 2026-04-21
Assignee
Inventors
Cpc classification
F03D7/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66C23/34
PERFORMING OPERATIONS; TRANSPORTING
F03D7/0224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A wind turbine (1) has three wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3), each being arranged rotatably on the rotor hub (5) about a pitch axis in order to adjust a pitch angle of the wind turbine blade. Before performing the service work, a pitch angle adjustment is performed so that a pitch angle difference between respective pitch angles of two of the wind turbine blades is between 45 degrees and 135 degrees or between 225 degrees and 315 degrees. After performing the service work, a pitch angle adjustment is performed so that there is at least substantially no pitch angle difference between pitch angles of the respective wind turbine blades of the rotor (4). During the service work, the rotor is maintained in a rotational position in which a longitudinal axis of the third wind turbine blade forms an angle of not more than 5 degrees with a horizontal axis.
Claims
1. A method of performing service work on a horizontal axis wind turbine having a tower carrying a nacelle with a rotor, the rotor having a rotor hub and three wind turbine blades equally distributed about the rotor hub, each wind turbine blade being arranged rotationally adjustably on the rotor hub about a pitch axis between at least one operational pitch angle corresponding to a normal operational angle of attack of the wind turbine blade and at least one non-operational pitch angle corresponding to a non-operational angle of attack of the wind turbine blade, wherein an operational pitch angle is defined as an angle which deviates not more than 10 degrees from a theoretical pitch angle of 0 degrees and wherein a non-operational pitch angle is defined as an angle which does not deviate more than 20 degrees from a theoretical pitch angle of 90 degrees, whereby, before performing the service work, a pitch angle adjustment of a first one of said three wind turbine blades is performed so that a pitch angle difference between respective pitch angles of the first one and a third one of said three wind turbine blades is between 45 degrees and 135 degrees or between 225 degrees and 315 degrees, whereby before performing the service work, the respective pitch angles of the first one and a second one of the three wind turbine blades are adjusted by rotation to one of their at least one non-operational pitch angles, and the pitch angle of the third one of the three wind turbine blades is maintained in or adjusted by rotation to one of its at least one operational pitch angles, whereby, after performing the service work, a pitch angle adjustment of the first one and the second one of the three wind turbine blades is performed so that there is at least substantially no pitch angle difference between pitch angles of the three wind turbine blades of the rotor, and whereby, after performing the service work, the respective pitch angles of the first one and the second one of the three wind turbine blades are adjusted by rotation to one of their at least one operational pitch angles, wherein, during the service work, the rotor is maintained in a rotational position in which a longitudinal axis of the third one of the three wind turbine blade forms an angle of not more than 5 degrees with a horizontal axis.
2. The method of performing service work according to claim 1, whereby, before performing the service work, a pitch angle adjustment of at least one of the three wind turbine blades is performed so that a pitch angle difference between respective pitch angles of two of the three wind turbine blades is between 55 degrees and 125 degrees or between 235 degrees and 305 degrees.
3. The method of performing service work according to claim 1, whereby the at least one operational pitch angle deviates not more than 5 degrees, from the theoretical pitch angle of 0 degrees.
4. The method of performing service work according to claim 1, whereby the respective pitch angles of the wind turbine blades are adjusted by means of a pitch control system of the wind turbine, the pitch control system including electric motors and/or hydraulic motors or cylinders.
5. The method of performing service work according to claim 1, whereby, before performing the service work, the rotor is fixed against rotation, and whereby, after performing the service work, the rotor is set free for rotation.
6. The method of performing service work according to claim 1, whereby a self-hoisting crane is lifted to the nacelle of the wind turbine and mounted at the nacelle, and whereby the self-hoisting crane is used for lifting and/or lowering components for the wind turbine.
7. The method of performing service work according to claim 1, whereby the non-operational pitch angle is defined as 90 degrees, 85 degrees, 80 degrees or 75 degrees.
8. The method of performing service work according to claim 1, whereby, before performing the service work, the pitch angle adjustment of the first one of the three wind turbine blades is performed so that the pitch angle difference between respective pitch angles of the first one and the third one of the three wind turbine blades is between 75 degrees and 105 degrees and the pitch angle adjustment of the second one of the three wind turbine blades is performed so that a pitch angle difference between respective pitch angles of the second one and the third one of the three wind turbine blades is between 75 degrees and 105 degrees.
9. The method of performing service work according to claim 1, whereby, before performing the service work, the pitch angle adjustment of the first one of the three wind turbine blades is performed so that the pitch angle difference between respective pitch angles of the first one and the third one of the three wind turbine blades is between 85 degrees and 95 degrees and the pitch angle adjustment of the second one of the three wind turbine blades is performed so that a pitch angle difference between respective pitch angles of the second one and the third one of the three wind turbine blades is between 85 degrees and 95 degrees.
Description
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(16) In
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(18) A pitch angle is defined around a pitch axis, the pitch axis being defined as being perpendicular to a root end 11 of the blade 6.sub.1, 6.sub.2, 6.sub.3 and extending from the center of the root end. When the pitch angle is 0 degrees, the blade is in a position where the wind reaction on the blade creates the largest rotational moment, when the wind is acting on the turbine perpendicular to the rotor plane. A pitch angle of 90 degrees is a position, where the rotational moment is the lowest, when the wind is acting on the turbine perpendicular to the rotor plane. Often the blades 6.sub.1, 6.sub.2, 6.sub.3 are twisted along their length, in order to adapt to varying relative wind speeds along the length of the blades, and in this case the pitch angle may be defined as the pitch angle at the root end 11.
(19) Although theoretically, the largest rotational moment is obtained at a pitch angle of 0 degrees, the optimal operational pitch angle may vary depending of different factors, such as wind speed. Therefore, as mentioned above, the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3, are arranged rotationally adjustably on the rotor hub 5 between a number of operational pitch angles, such as for instance a pitch angle of 1, 2, 3, 4 or 5 degrees.
(20) Preferably, the at least one operational pitch angle deviates not more than 5 degrees from a theoretical pitch angle of 0 degrees. However, according to this disclosure, an operational pitch angle may be up to 7, 10 or even 20 degrees or more.
(21) Likewise, although theoretically, when the wind is directed from the front F, the smallest rotational moment is obtained at a pitch angle of 90 degrees measured relatively to a theoretical pitch angle of 0 degrees, a non-operational pitch angle may vary depending of different factors, such as wind speed. Therefore, as mentioned above, the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3, are arranged rotationally adjustably on the rotor hub 5 between a number of non-operational pitch angles, such as for instance a pitch angle of 90, 85, 80, 75, 70, 65 or 60 degrees. Preferably, according to this disclosure, a non-operational pitch angle is understood to not deviate more than approximately 20 degrees from a pitch angle of 90 degrees.
(22) In order to perform service and/or installation work, the rotor 4 is typically fixed against rotation, typically by means of a not shown main shaft fixture adapted for fixation of a not shown main shaft of the rotor 4. Furthermore, according to prior art methods, as illustrated in
(23) The prior art procedure described just above generally works well when the rotor is oriented towards the wind. However, if the wind is blowing from other directions, challenges may often arise, as it will be explained further below. In real situations, the wind may come from all angles around the turbine, and the wind direction may change during servicing. For instance, as illustrated in
(24) During the above-described known procedure of pitching all three wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 out of the wind during servicing, the wind forces may under certain circumstances cause the wind turbine tower 2 to sway back and forth above acceptable levels for performing service work in the nacelle. This may typically happen if the wind direction changes, and side wind becomes predominant. An example of such a situation is illustrated in
(25) According to the present invention, in order to overcome the above-described challenges, before performing the service work, a pitch angle adjustment of at least one of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 is performed so that a pitch angle difference between respective pitch angles of two of the wind turbine blades is between 45 degrees and 135 degrees or between 225 degrees and 315 degrees. After performing the service work, a pitch angle adjustment of at least one of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 is performed so that there is at least substantially no pitch angle difference between pitch angles of the respective wind turbine blades of the rotor 4. It is noted that not all wind turbines allow for a pitch angle adjustment of substantially more than 90 degrees, which may typically be sufficient. What is important is that some of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 can be arranged with at least substantially differing pitch angles. Said in another way, it is important that some of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 can be arranged with at least substantially differing angles of respective chord lines of the blades.
(26) Thereby, during servicing, arranging some of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 with at least substantially differing pitch angles, no matter in which direction the wind is blowing, at least one of the wind turbine blades may be oriented in such a way that it may at least to some extent prevent swaying of the tower 2 in a transverse direction of the wind direction with its resonance frequency, because sufficient drag forces are acting on said blade when the tower sways. For instance, if the wind comes from the left of the wind turbine tower 2, as illustrated in
(27) On the other hand, if the wind comes from the front side of the rotor 4, a wind turbine blade arranged at a pitch angle of 90 degrees may dampen swaying of the tower 2 in a transverse direction of the wind as a result of vortex shedding at the tower.
(28) According to the present invention, the rotor has three wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 equally distributed about the rotor hub 5.
(29) Furthermore, according to the present invention, before performing the service work, a first wind turbine blade 6.sub.1 is adjusted by rotation to one of its possibly more non-operational pitch angles, a second wind turbine blade 6.sub.2 is adjusted by rotation to one of its possibly more non-operational pitch angles, and the pitch angle of a third wind turbine blades 6.sub.3 is maintained in or adjusted by rotation to one of its possibly more operational pitch angles. After performing the service work, the pitch angle of the first wind turbine blade 6.sub.1 is adjusted by rotation to one of its possibly more operational pitch angles, and the pitch angle of the second wind turbine blade 6.sub.2 is adjusted by rotation to one of its possibly more operational pitch angles.
(30) According to the present invention, the rotor can typically be locked by means of existing rotor locks without exceeding the maximum locking torque of the rotor lock.
(31) This may be advantageous, because it is typically not possible just increasing the size of current rotor locks in order to increase the wind speeds at which the rotor can be locked. This is due to the fact that the weight of the rotor lock is often a limiting factor, because a self-hoisting crane or a smaller up tower service crane has to lift the rotor lock to the nacelle. Furthermore, there are typically spatial limitations in the nacelle of a wind turbine.
(32) Furthermore, according to the present invention, during the service work, the rotor 4 is maintained in a rotational position in which a longitudinal axis of the third wind turbine blade 6.sub.3 forms an angle of not more than 5 degrees with a horizontal axis.
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(34) Nevertheless, simulations have also indicated that if, during the service work, the rotor 4 is maintained in a rotational position (not shown) in which the longitudinal axis of the third wind turbine blade 6.sub.3 forms an angle of not more than 5 degrees with a horizontal axis, the maximum torque experienced by the rotor 4 during servicing and/or installation work as a result of the wind loads is still lower than for the embodiment illustrated in
(35) In an embodiment, before performing the service work, a pitch angle adjustment of at least one of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 is performed so that a pitch angle difference between respective pitch angles of two of the wind turbine blades is between 55 degrees and 125 degrees or between 235 degrees and 305 degrees, preferably between 65 degrees and 115 degrees or between 245 degrees and 295 degrees, more preferred between 75 degrees and 105 degrees or between 255 degrees and 285 degrees, even more preferred between 85 degrees and 95 degrees or between 265 degrees and 275 degrees, and most preferred about 90 degrees or about 270 degrees.
(36) Preferably, the respective pitch angles of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 are adjusted by means of a not shown pitch control system of the wind turbine 1, wherein the pitch control system includes electric motors and/or hydraulic motors or cylinders.
(37) When performing service work according to the present invention, preferably a self-hoisting crane 7 is lifted to the nacelle 3 of the wind turbine 1 and mounted at the nacelle, and the self-hoisting crane 7 is used for lifting and/or lowering components for the wind turbine 1. The components lifted may for instance be a gear transmission or other spare parts for the wind turbine.
(38) According to the present invention, a self-hoisting crane system 8 may be employed like it is the case according to the prior art method illustrated in
(39) As described above, according to the present invention, in order to overcome the above-described challenges of swaying tower movement, before performing the service work, a pitch angle adjustment of at least one of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 is performed so that a substantial pitch angle difference is obtained between respective pitch angles of two of the wind turbine blades. However, in order to also minimize the wind loads on the rotor 4 and the resulting torque on a possible rotor lock, for a given wind turbine design, the maximum rotor torque should be considered.
(40) As an example, the following simulation results have been obtained for a certain wind turbine design. A CFD (Computational Fluid Dynamics) analysis has been run for the following four different positioning configurations of the three wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3.
(41) The table of
(42) The table of
(43) Position configuration 1 (prior art method): All blades 6.sub.1, 6.sub.2, 6.sub.3 at 90 degrees pitch angle. In this configuration all blades are pitched out of wind, which means the turbine is non-operational. This configuration is illustrated in
(44) Position configuration 2: Two blades at 0 degrees pitch angle and one blade at 90 degrees pitch angle. In this configuration two blades are pitched into wind. If all three blades were in this position, the rotor would generate the most turning torque on the turbine in operational mode. This configuration is not illustrated in the figures. It is has been found that with this position configuration, challenges with swaying tower movements may be alleviated. However, as it is seen in the table of
(45) Position configuration 3: One blade 6.sub.3 at 0 degrees pitch angle and two blades 6.sub.1, 6.sub.2 at 90 degrees pitch angle. In this configuration two blades are pitched out of the wind and one blade is pitched into the wind. The azimuth angle A according to the definition illustrated in
(46) Position configuration 4 (an embodiment according to the present invention): One blade 6.sub.3 at 0 degrees pitch angle and two blades 6.sub.1, 6.sub.2 at 90 degrees pitch angle. In this configuration two blades are pitched out of the wind and one blade is pitched into the wind. The azimuth angle A according to the definition illustrated in
(47) Moreover, as it is seen in the table of
(48) As described above, according to the present invention, in order to overcome the above-described challenges of swaying tower movement, before performing the service work, a pitch angle adjustment of at least one of the wind turbine blades 6.sub.1, 6.sub.2, 6.sub.3 is performed so that a substantial pitch angle difference is obtained between respective pitch angles of two of the wind turbine blades. Therefore, the pitch angles during servicing do not in any way have to be either 0 degrees or 90 degrees, but may be chosen as falling within the definition of the invention according to the claims and as described above throughout the entire description.
(49) Furthermore, the following numbered embodiments are described: 1. A method of performing service work on a horizontal axis wind turbine (1) having a tower (2) carrying a nacelle (3) with a rotor (4), the rotor having a rotor hub (5) and at least two wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3), each wind turbine blade being arranged rotatably on the rotor hub (5) about a pitch axis in order to adjust a pitch angle of the wind turbine blade, thereby defining an orientation of the wind turbine blade (6.sub.1, 6.sub.2, 6.sub.3) about its pitch axis, whereby, before performing the service work, pitch angle adjustment is performed, and whereby, after performing the service work, pitch angle adjustment is performed, characterised by that, before performing the service work, a pitch angle adjustment of at least one of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) is performed so that a pitch angle difference between respective pitch angles of two of the wind turbine blades is between 45 degrees and 135 degrees or between 225 degrees and 315 degrees, and by that, after performing the service work, a pitch angle adjustment of at least one of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) is performed so that there is at least substantially no pitch angle difference between pitch angles of the respective wind turbine blades of the rotor (4). 2. A method of performing service work according to embodiment 1, whereby, before performing the service work, a pitch angle adjustment of at least one of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) is performed so that a pitch angle difference between respective pitch angles of two of the wind turbine blades is between 55 degrees and 125 degrees or between 235 degrees and 305 degrees, preferably between 65 degrees and 115 degrees or between 245 degrees and 295 degrees, more preferred between 75 degrees and 105 degrees or between 255 degrees and 285 degrees, even more preferred between 85 degrees and 95 degrees or between 265 degrees and 275 degrees, and most preferred about 90 degrees or about 270 degrees. 3. A method of performing service work according to embodiment 1 or 2, whereby the rotor has three wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) equally distributed about the rotor hub (5), whereby each wind turbine blade is arranged rotationally adjustably on the rotor hub (5) between at least one operational pitch angle corresponding to a normal operational angle of attack of the wind turbine blade (6.sub.1, 6.sub.2, 6.sub.3) and at least one non-operational pitch angle corresponding to a non-operational angle of attack of the wind turbine blade (6.sub.1, 6.sub.2, 6.sub.3), whereby, before performing the service work, the pitch angle of at least a first (6.sub.1) one of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) is adjusted by rotation to one of its at least one non-operational pitch angles, and the pitch angle of each remaining wind turbine blade (6.sub.2, 6.sub.3) is maintained in or adjusted by rotation to one of its respective at least one operational pitch angles, and by that, after performing the service work, the pitch angle of the at least first (6.sub.1) one of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) is adjusted by rotation to one of its at least one operational pitch angles. 4. A method of performing service work according to embodiment 3, whereby, before performing the service work, the respective pitch angles of the first (6.sub.1) one and a second (6.sub.2) one of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) are adjusted by rotation to one of their at least one non-operational pitch angles, and the pitch angle of a third (6.sub.3) one of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) is maintained in or adjusted by rotation to one of its at least one operational pitch angles, and by that, after performing the service work, the respective pitch angles of the first and the second wind turbine blades (6.sub.1, 6.sub.2) are adjusted by rotation to one of their at least one operational pitch angles. 5. A method of performing service work according to embodiment 4, whereby, during the service work, the rotor (4) is maintained in a rotational position in which a longitudinal axis of the third wind turbine blade (6.sub.3) forms an angle of not more than 15 degrees, preferably not more than 10 degrees and most preferred not more than 5 degrees with a horizontal axis. 6. A method of performing service work according to any one of the embodiments 3 to 5, whereby the at least one operational pitch angle deviates not more than 10 degrees, and preferably not more than 5 degrees, from a theoretical pitch angle of 0 degrees. 7. A method of performing service work according to any one of the preceding embodiments, whereby the respective pitch angles of the wind turbine blades (6.sub.1, 6.sub.2, 6.sub.3) are adjusted by means of a pitch control system of the wind turbine (1), the pitch control system including electric motors and/or hydraulic motors or cylinders. 8. A method of performing service work according to any one of the preceding embodiments, whereby, before performing the service work, the rotor (4) is fixed against rotation, and whereby, after performing the service work, the rotor (4) is set free for rotation. 9. A method of performing service work according to embodiment 8, whereby the rotor (4) is fixed against rotation by means of a main shaft fixture adapted for fixation of a main shaft of the rotor (4). 10. A method of performing service work according to embodiment 9, whereby the rotor (4) is fixed against rotation by means of a separate, removable main shaft fixture which is hoisted up to the nacelle (3) before performing the service work and which is hoisted down from the nacelle after performing the service work. 11. A method of performing service work according to any one of the preceding embodiments, whereby a self-hoisting crane (7) is lifted to the nacelle (3) of the wind turbine (1) and mounted at the nacelle, and whereby the self-hoisting crane (7) is used for lifting and/or lowering components for the wind turbine (1). 12. A method of performing service work according to embodiment 11, whereby a self-hoisting crane system (8) includes the self-hoisting crane (7) and a container (9) for transporting, lifting and lowering the self-hoisting crane (7) to and from the nacelle (3) of the wind turbine (1), whereby the container (9) includes a cable winch, whereby at least one cable (10) is extended from the cable winch in the container (9) to the nacelle (3), and whereby the self-hoisting crane (7) is hoisted from the container (9) to the nacelle (3) by operating the cable winch in the container (9).
LIST OF REFERENCE NUMBERS
(50) W wind L wind direction from left when looking from front of rotor R wind direction from right when looking from front of rotor F wind direction from front of rotor B wind direction from back of rotor A azimuth angle 1 horizontal axis wind turbine 2 tower 3 nacelle 4 rotor 5 rotor hub 6.sub.1 first wind turbine blade 6.sub.2 second wind turbine blade 6.sub.3 third wind turbine blade 7 self-hoisting crane 8 self-hoisting crane system 9 container 10 cable 11 root end of blade 12 tip end of blade 13 tower movement 14 vortex