Fan assembly and vacuum cleaner with fan assembly
20230148808 · 2023-05-18
Assignee
Inventors
- Miao WU (Changzhou, CN)
- Doushi WANG (Changzhou, CN)
- Xiazi Li (Changzhou, CN)
- Yabin TANG (Changzhou, CN)
Cpc classification
A47L9/2884
HUMAN NECESSITIES
A47L9/327
HUMAN NECESSITIES
International classification
A47L5/36
HUMAN NECESSITIES
A47L9/00
HUMAN NECESSITIES
Abstract
The disclosure provides a fan assembly and a vacuum cleaner with the fan assembly. The fan assembly includes a motor, an impeller and a fan housing. The impeller is driven by the motor, which includes an impeller air outlet and an impeller air inlet. The impeller air inlet is located in the axial direction of the impeller, and the impeller air outlet is located in the radial direction of the impeller. An air channel is formed inside the fan housing, and the impeller is at least partially housed in the fan housing. The impeller rotates relative to the fan housing about the rotational axis, the generated airflow enters the air channel during the rotation of the impeller, and the height of the fan housing in the direction of the rotational axis increases along the direction of the air flow.
Claims
1. A fan assembly, comprising: an impeller, driven by a motor, the impeller comprising an impeller air inlet located in an axial direction of the impeller and an impeller air outlet located in a radial direction of the impeller, and a fan housing, defining an air channel therein, the impeller being at least partially housed in the fan housing, the impeller rotating relative to the fan housing about a rotational axis, a generated airflow entering the air channel during a rotation of the impeller, and a height of the fan housing in a direction of the rotational axis increasing along a direction of the air flow.
2. The fan assembly according to claim 1, wherein the fan housing comprises an upper housing and a lower housing, the upper housing has an inverted U-shaped cross section along the direction of the rotational axis, and the lower housing is arranged below the upper housing and being a spiral air channel with the upper housing.
3. The fan assembly according to claim 2, wherein the upper housing comprises a first end, a spiral part spirally extending upward from the first end, and a second end located at an end of the spiral part, and base surfaces of the first end, the spiral part, and the second end are in a same plane.
4. The fan assembly according to claim 3, wherein the lower housing comprises a bottom wall and a side wall arranged along a circumferential direction of the bottom wall, and the side wall of the lower housing is connected with an side wall of the upper housing, a top surface of the spiral part is spiraling in the direction of the airflow, and a top surface of the spiral part gradually spirally extends upward along a helix angle and the helix angle is between 3° and 35°.
5. The fan assembly according to claim 1, wherein a ratio of a rated rotating speed of the impeller to a diameter of the impeller is not less than 220, and the rated rotating speed of the impeller is not less than 20000 rpm.
6. The fan assembly according to claim 5, wherein the diameter of the impeller is between 60 mm and 80 mm.
7. A vacuum cleaner, comprising: a housing, wherein a dust collection cavity, a mounting cavity, and a through hole communicating the dust collection cavity and the mounting cavity are arranged in the housing, a dust suction assembly, one end thereof passing through the housing and extending to the dust collection cavity, a filter assembly, arranged in the dust collection cavity, and a fan assembly, arranged in the mounting cavity, comprising: an impeller, driven by a motor, the impeller comprising an impeller air inlet located in an axial direction of the impeller and communicated with the through hole, and an impeller air outlet located in a radial direction of the impeller, and a fan housing, defining an air channel therein, the impeller being at least partially housed in the fan housing, the impeller rotating relative to the fan housing about a rotational axis, a generated airflow entering the air channel during a rotation of the impeller, and a height of the fan housing in a direction of the rotational axis increasing along a direction of the air flow.
8. The vacuum cleaner according to claim 7, wherein the housing comprises a dust collector, a middle cover assembly and an upper cover assembly, the middle cover assembly is arranged above the dust collector and forms the dust collection cavity with the dust collector, the upper cover assembly is arranged above the middle cover assembly and forms the mounting cavity with the middle cover assembly.
9. The vacuum cleaner according to claim 8, wherein the fan housing comprises an upper housing and a lower housing, the upper housing has an inverted U-shaped cross section along the direction of the rotational axis, and the lower housing is arranged below the upper housing and being a spiral air channel with the upper housing.
10. The vacuum cleaner according to claim 9, wherein the middle cover assembly comprises a middle cover body and a recessed part denting downwardly from the middle cover body, the through hole is arranged on a bottom wall of the recessed part, the fan assembly is housed in the recessed part, the bottom wall of the recessed part is the lower housing of the fan housing, and a circular arc structure is formed at a position of the recessed part corresponding to the upper housing to guide high-pressure airflow around the impeller upwards into the air channel.
11. The vacuum cleaner according to claim 9, wherein the upper housing of the fan assembly comprises a first end, a spiral part spirally extending upward from the first end, and a second end located at an end of the spiral part, and base surfaces of the first end, the spiral part, and the second end are in a same plane.
12. The vacuum cleaner according to claim 11, wherein a height of the spiral part close to the first end is lower than a height of the spiral part close to the second end, and a top surface of the spiral part is spiraling in the direction of the airflow, a top surface of the spiral part gradually spirally extends upward along a helix angle and the helix angle is a constant value, and the helix angle is between 3°and 35°.
13. The vacuum cleaner according to claim 8, wherein the upper cover assembly comprises a battery cavity housing a battery pack, a battery pack cover is arranged on an upper part of the battery cavity, and the battery pack cover is movably connected with the upper cover assembly.
14. The vacuum cleaner according to claim 8, wherein the dust suction assembly is arranged on the upper cover assembly, the dust suction assembly comprises a throat pipe and a dust suction accessory connected to the throat pipe, the throat pipe comprises a soft throat pipe and a hard throat pipe arranged on both sides of the soft throat pipe, a first side of the soft throat pipe is fixed on the upper cover assembly through the hard throat pipe, and a second side of the soft throat pipe is connected to the dust suction accessory through the hard throat pipe.
15. The vacuum cleaner according to claim 14, wherein the upper cover assembly further comprises an accessory groove housing the dust suction accessory, and the upper cover assembly is provided with a fixing component to fix the hard throat pipe and a groove to house the soft throat pipe, the fixing component is a circular arc-shaped gasket, as in a storing state, the hard throat pipe at the second side is located on the gasket to match the groove to fix and limit the throat pipe.
16. The vacuum cleaner according to claim 8, wherein the upper cover assembly is provided with an air inlet communicated with the dust suction assembly, and an air outlet is arranged between the middle cover assembly and the upper cover assembly.
17. The vacuum cleaner according to claim 7, wherein the motor is a brushless motor.
18. The vacuum cleaner according to claim 17, wherein the brushless motor comprises a fan blade for heat dissipation, and the fan blade is arranged between the brushless motor and the impeller.
19. The vacuum cleaner according to claim 17, wherein the brushless motor comprises a fan blade for heat dissipation, and the fan blade is arranged at an end of the brushless motor away from the impeller.
20. The vacuum cleaner according to claim 7, wherein a ratio of a rated rotating speed of the impeller to a diameter of the impeller is not less than 220, the rated rotating speed of the impeller is not less than 20000 rpm, and the diameter of the impeller is between 60 mm and 80 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to explain the embodiments of the disclosure or the technical solutions in the conventional art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the conventional art. Obviously, the drawings in the following description are only some embodiments of the disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION
[0046] The following describes the implementation of the disclosure through specific embodiments, and those skilled in the art can easily understand other advantages and effects of the disclosure from the content disclosed in this specification. The disclosure can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the disclosure. It should be noted that, the following embodiments and the features in the embodiments can be combined with each other without conflict. It should further be understood that the terms used in the examples of the disclosure are used to describe specific embodiments, instead of limiting the protection scope of the disclosure. The test methods that do not indicate specific conditions in the following examples are usually in accordance with conventional conditions, or conditions recommended by each manufacturer.
[0047] It should be noted that the structure, scale, size, etc. of the drawings in this specification are merely for illustration of the disclosed content for understanding and reading by those skilled in the art, and do not intend to limit the restrictive conditions under which the disclosure can be implemented, so it has no technical significance. Any structural modification, proportional relationship change or size adjustment should still be within the scope of the technical content disclosed in the disclosure, without affecting the effects and objectives that can be achieved by the disclosure. At the same time, the terms such as “upper”, “lower”, “left”, “right”, “middle” and “one” cited in this specification are only for the convenience of description and are not used to limit the scope of the disclosure. The change or adjustment of the relative relationship should also be regarded as the applicable scope of the disclosure without substantial change in the technical content.
[0048] The disclosure provides a fan assembly and a vacuum cleaner with the fan assembly. The vacuum cleaner can improve the suction effect to a certain extent, which improves work efficiency.
[0049] Please refer to
[0050] Please refer to
[0051] Please refer to
[0052] Please refer to
[0053] Please refer to
[0054] Please refer to
[0055] Please refer to
[0056] Please refer to
[0057] Table 1 shows that the upper housings 63 of the fan housing with different helix angles are applied to the vacuum cleaner 100. When the vacuum cleaner 100 is working normally (which means when the working voltage remains the same), current, shaft power, fluid power, flow, total pressure and work efficiency will be analyzed and then specific values can be obtained. The specific values are shown in the table below.
TABLE-US-00001 helix angle voltage current Shaft power fluid power flow total pressure work efficiency o V A W W 1/s KPa % 3° 36.0 9.17 330 95 10.5 7.2 28.8% 8° 36.0 8.53 307.1 98.2 11.7 8.4 32% 12° 36.0 9.35 336.6 108.3 11.2 9.67 32.2% 20° 36.0 8.55 307.8 101 11.7 8.6 32.8% 35° 36.0 8.89 320 108 12.1 8.9 34%
[0058] It can be seen from the above table: under the voltage of 36 V, the helix angle is set between 3° to 35°. When the helix angle is 3°, the working efficiency of the vacuum cleaner 100 reaches 28.8%, and when the helix angle is 8°, the working efficiency of the vacuum cleaner 100 reaches 32%. At this time, the current value, the shaft power and the total voltage are all low. When the helix angle is 12 °, the working efficiency of the vacuum cleaner 100 is 32.2%, and the current value, the shaft power, the fluid power and the total pressure are all high at this time. When the helix angle is 20°, the working efficiency of the vacuum cleaner 100 is 32.8%. When the helix angle is 35°, the working efficiency of the vacuum cleaner 100 reaches 34%, which is the highest value, and at the same time the flow also reaches the maximum. From this data, it can be concluded that under the same voltage, when the helix angle of the spiral part 632 is between 3 degrees to 35 degrees, the working efficiency of the vacuum cleaner 100 will gradually increase and reach the highest value when the helix angle is 35°. Therefore, the helix angle of the top surface of the spiral part 632 is preferably 3 degrees to 35 degrees. Such a design is beneficial to reduce wind pressure loss and wind resistance, improve air flow, and increase work efficiency by about 10% to a certain extent.
[0059] Please refer to
[0060] The rated rotating speed of the impeller 62 is set between 20,000 rpm to 80,000 rpm, and the diameter of the impeller 62 is set between 60 mm and 90 mm. With this arrangement, the total pressure efficiency of the vacuum cleaner 100 is relatively high, so that the dust suction efficiency of the vacuum cleaner 100 can be improved. The rotating speed of the impeller 62 may also be greater than 80,000 rpm, and the diameter of the impeller 62 may be less than 60 mm or greater than 90 mm, which is not a limited herein. Preferably, the diameter of the impeller 62 is between 60 mm to 80 mm. When the rated rotating speed of the impeller 62 is set to 40,000 rpm, and the diameter of the impeller 62 is set to 70 mm, the impeller 62 has the highest total pressure efficiency at this time. Preferably, the diameter of the impeller 62 is set to 60 mm. With this arrangement, when the rotating speed of the impeller 62 is between 20,000 rpm to 80,000 rpm, the vacuum cleaner 100 has better total pressure efficiency, so that the fan suction assembly 6 is capable of being applied widely.
[0061] Please refer to
[0062] In summary, the air flow direction of the vacuum cleaner 100 of the disclosure is: the air flow carries impurities into the dust collector 1 through the dust suction accessory 52, the throat pipe 51 and the air inlet 30. After filtered by the filter assembly 4, the impurities will fall into the dust collector 1. The air flow continues to flow along the spiral air channel 631 in the fan housing, so that when the motor 61 rotates, the impeller 62 can be driven to rotate and a high-pressure air flow can be formed at the top of the impeller 62. Then the high-pressure air flows out from the air outlet 30′ along the spiral air channel 631 in the fan housing. The spiral air channel 631 is beneficial to reduce wind pressure loss and wind resistance, improves air flow, and improves suction effect and working efficiency of the vacuum cleaner 100 to a certain extent.
[0063] The above embodiments are only used to illustrate the technical solutions of the disclosure and not to limit them. Although the disclosure has been described in detail with reference to preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the disclosure can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the disclosure.