Self-adjusting downhole sucker rod pump spacing tool
12607103 ยท 2026-04-21
Inventors
Cpc classification
F04B53/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/12
FIXED CONSTRUCTIONS
F04B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A downhole tool comprises a cylinder, piston, and piston rod, the piston rod comprising first and second ends, the first end being external to the cylinder and having the capacity to be operatively connected to a sucker rod string or a sucker rod pump, the second end being positioned within a sealed cylinder chamber and attached directly or indirectly to the piston. The cylinder confining fluid within the cylinder chamber. The piston is coaxially positioned within the cylinder chamber such that the piston and cylinder share a central longitudinal axis. The piston and cylinder each comprise respective sidewalls, the respective sidewalls defining a lateral space between the piston and the cylinder. The lateral space and a piston conduit have the capacity to permit the fluid to move from a first chamber to a second chamber and to permit the fluid to move from the second chamber to the first chamber.
Claims
1. A self-adjusting downhole sucker rod pump spacing tool comprising: a cylinder, a piston, and a piston rod, the piston rod comprising first and second ends, the first end being external to the cylinder, the second end being positioned within a sealed cylinder chamber and operatively connected to the piston; the cylinder confining fluid within the cylinder chamber, the cylinder chamber comprising a first chamber and a second chamber; the piston being coaxially positioned within the cylinder chamber such that the piston shares a central longitudinal axis with the cylinder; the piston and cylinder each comprising respective sidewalls, the respective sidewalls defining a lateral space between the piston and the cylinder; the piston and piston rod each having the capacity to relocate along the central longitudinal axis of the cylinder; whereupon movement of the piston to a first position, a first portion of the fluid moves from the first chamber to the second chamber through the lateral space without passing through the piston; whereupon movement of the piston to a second position, a second portion of the fluid moves from the second chamber to the first chamber through the lateral space without passing through the piston, wherein movement of the piston changes the distance between the spacing tool and a sucker rod pump positioned downhole from the spacing tool.
2. The self-adjusting downhole sucker rod pump spacing tool of claim 1 wherein: the first end of the piston rod is structured and arranged to be operatively connected to a sucker rod string such that when so connected, the first end of the piston rod is positioned between the piston and the sucker rod string; and the cylinder comprises a seal cap though which the piston rod capable of moving, the seal cap being positioned between the piston and the sucker rod string when the first end of the piston rod is operatively connected to the sucker rod string.
3. The self-adjusting downhole sucker rod pump spacing tool of claim 1 wherein: the first end of the piston rod is structured and arranged to be operatively connected to a sucker rod pump such that when so connected, the first end of the piston rod is positioned between the piston and the sucker rod pump; and the cylinder comprises a seal cap though which the piston rod is capable of moving, the seal cap being positioned between the piston and the sucker rod pump.
4. The self-adjusting downhole sucker rod pump spacing tool of claim 1, wherein the lateral space has the capacity to permit the fluid to move from the first chamber to the second chamber and to permit the fluid to move from the second chamber to the first chamber.
5. The self-adjusting downhole sucker rod pump spacing tool of claim 1, further comprising a piston conduit, the piston conduit having the capacity to permit the fluid to move from the second chamber to the first chamber.
6. The self-adjusting downhole sucker rod pump spacing tool of claim 1, wherein the piston comprises tapered ends.
7. The self-adjusting downhole sucker rod pump spacing tool of claim 1, further comprising a valve assembly having the capacity to permit a portion of the fluid to move from the second chamber to the first chamber.
8. The self-adjusting downhole sucker rod pump spacing tool of claim 7, the valve assembly comprising a one-way check valve assembly.
9. The self-adjusting downhole sucker rod pump spacing tool of claim 8, further comprising a piston conduit, the piston conduit being fluidly connected to the valve body such that upon movement of the piston towards the second chamber, the ball is displaced from the seat, allowing fluid to flow from the second chamber through the piston conduit to the first chamber.
10. A self-adjusting downhole sucker rod pump spacing tool comprising: a cylinder, a piston, a piston rod, and a valve assembly, the piston rod comprising first and second ends, the first end being external to the cylinder and configured to be connected to a sucker rod string, the second end being positioned within a sealed cylinder chamber and operatively connected to the piston; the cylinder confining fluid within the cylinder chamber, the cylinder chamber comprising a first chamber and a second chamber; the piston being coaxially positioned within the cylinder chamber such that the piston shares a central longitudinal axis with the cylinder; the piston and cylinder each comprising respective sidewalls, the respective sidewalls defining a lateral space between the piston and the cylinder; the valve assembly having the capacity to permit a portion of the fluid to move from the second chamber to the first chamber; the cylinder comprising a seal cap though which the piston rod is capable of moving; the piston and piston rod each further having the capacity to relocate along the central longitudinal axis of the cylinder; whereupon movement of the piston to a first position, a first portion of the fluid moves from the first chamber to the second chamber through the lateral space without passing through the piston; whereupon movement of the piston to a second position, a second portion of the fluid moves from the second chamber to the first chamber through the lateral space without passing through the piston, wherein movement of the piston changes the distance between the spacing tool and a sucker rod pump positioned downhole from the spacing tool.
11. The self-adjusting downhole sucker rod pump spacing tool of claim 10, the lateral space having the capacity to permit the fluid to move from the first chamber to the second chamber and to permit the fluid to move from the second chamber to the first chamber.
12. The self-adjusting downhole sucker rod pump spacing tool of claim 10, further comprising a piston conduit, wherein: the valve assembly comprises a one-way check valve assembly; the piston conduit is fluidly connected to the one-way check valve assembly such that upon movement of the piston towards the second chamber, the ball is displaced from the seat allowing fluid to flow from the second chamber through the piston conduit to the first chamber.
13. The self-adjusting downhole sucker rod pump spacing tool of claim 12, further comprising an orifice, the orifice being fluidly connected between the first and second chambers through piston conduit such that upon movement of the piston towards the first chamber, fluid is allowed to flow from the first chamber through the orifice to the second chamber.
14. A self-adjusting downhole sucker rod pump spacing tool comprising: a cylinder, a piston, a piston rod, and a valve assembly, the piston rod comprising first and second ends, the first end being external to the cylinder and configured to be connected to a sucker rod pump, the second end being positioned within a sealed cylinder chamber and operatively connected to the piston; the cylinder confining fluid within the cylinder chamber, the cylinder chamber comprising a first chamber and a second chamber; the piston being coaxially positioned within the cylinder chamber such that the piston shares a central longitudinal axis with the cylinder; the piston and cylinder each comprising respective sidewalls, the respective sidewalls defining a lateral space between the piston and the cylinder; the valve assembly having the capacity to permit a portion of the fluid to move from the second chamber to the first chamber; the cylinder comprising a seal cap though which the piston rod is capable of moving; the piston and piston rod each further having the capacity to relocate along the central longitudinal axis of the cylinder; whereupon movement of the piston to a first position, a first portion of the fluid moves from the first chamber to the second chamber through the lateral space without passing through the piston; whereupon movement of the piston to a second position, a second portion of the fluid moves from the second chamber to the first chamber through the lateral space without passing through the piston, wherein movement of the piston changes the distance between the spacing tool and a sucker rod pump positioned downhole from the spacing tool.
15. The self-adjusting downhole sucker rod pump spacing tool of claim 14, the lateral space having the capacity to permit the fluid to move from the first chamber to the second chamber and to permit the fluid to move from the second chamber to the first chamber.
16. The self-adjusting downhole sucker rod pump spacing tool of claim 14, further comprising a piston conduit, wherein: the valve assembly comprises a one-way check valve assembly; the piston conduit is fluidly connected to the one-way check valve assembly such that upon movement of the piston towards the second chamber, the ball is displaced from the seat allowing fluid to flow from the second chamber through the piston conduit to the first chamber.
17. The self-adjusting downhole sucker rod pump spacing tool of claim 16, further comprising an orifice, the orifice being fluidly connected between the first and second chambers through piston conduit such that upon movement of the piston towards the second chamber, fluid is allowed to flow from the first chamber through the orifice to the second chamber.
18. The self-adjusting downhole sucker rod pump spacing tool of claim 14, the valve assembly further comprising a spring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
DESCRIPTION OF THE PREFERRED EMBODIMENT
(5) Referring to
(6) Reference throughout this document to one embodiment, certain embodiments, an embodiment, or similar term means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the appearances of such phrases in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner on one or more embodiments without limitation. The detailed description illustrates by way of example, not by way of limitation, the principles of the invention. This description will clearly enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives, and uses of the invention, including what is presently believed to be the best mode of carrying out the invention.
(7) Referring to
A First Embodiment
(8) Referring to
(9) In this and other embodiments, the fluid 72 is preselected to have a suitable viscosity to permit the piston 50 to move within the cylinder 48 more freely or less freely, depending on the application. In preferred embodiments, the fluid 72 comprises hydraulic oil having a viscosity of approximately 5 W to 20 W. The fluid 72 can be a single liquid or gas or a combination of two or more liquids and/or gasses and/or additives. By way of example, the fluid 72 can be water based, petroleum based, and/or synthetic and can be compressible or incompressible. The fluid 72 can be multigrade such that its viscosity changes depending upon the temperature or conditions. The fluid 72 can comprise additives such as viscosity index improvers.
(10) An upper portion of the piston rod 52 comprises a conventional threaded connector 56a configured to connect the piston rod 52 to the lowermost portion of the sucker rod string 36. A lower portion of the piston rod 52 comprises a conventional threaded connector 56b and optional flange 67 arrangement configured to connect the piston rod 52 to the intermediate connector 54.
(11) The cylinder 48 is enclosed at the top with an upper seal cap 58 and enclosed at the bottom with lower cap 60. The upper seal cap 58 comprises seal rings 62 which surround the piston rod 52. This arrangement permits the piston rod 52 to be repositioned axially within a central opening 64 of the upper seal cap 58 while also preventing fluid within the cylinder 48 from escaping the cylinder 48. The upper and lower caps 58, 60 are each threadedly connected to the cylinder 48.
(12) The lower portion of the piston rod 52 is connected to an upper connector portion 66 of the intermediate connector 54. The upper end of the piston 50 is connected to a lower portion 68 of the intermediate connector 54. The lower end of the piston 50 comprises a piston cap 70 threadedly connected to the piston 50.
(13) The operation of the self-adjusting downhole sucker rod pump spacing tool 12 of the first preferred embodiment will now be discussed. Referring to
(14) However, because the lateral space 74 is very narrow and pressures caused by an upstroke of the pump jack 34 are much lower than pressures caused by a tagging action, on the upstroke of the pump jack 34, the opposite action does not appreciably occur. On the upstroke, the sucker rod string 36 attached to the piston rod 52 does not cause the piston rod 52 and piston 50 to which the piston rod is attached to appreciably move upward within the cylinder 48. Fluid 72 within an upper cylinder chamber 100 together with the narrowness of the lateral space 74 and viscosity of the fluid 72, inhibits movement of the piston 50 upward such that on the upstroke, the fluid 72 within the upper cylinder chamber 100 does not move appreciably downward along the path defined by the lateral space 74 between the piston 50 and the cylinder 48. The lateral space 74 between the device piston and the cylinder is very small, approximately 1/5000's of an inch in preferred embodiments. Therefore, virtually no fluid 72 moves within the lateral space 74 during regular pumping action of the pump jack 34. Consequently, on every upstroke, the self-adjusting downhole sucker rod pump spacing tool 12 approximately retains its position relative to the sucker rod pump 22.
(15) Likewise, on every subsequent downstroke after the initial tagging, the downstroke pressures are not sufficient to cause the piston 50 to appreciably reciprocate downward within the cylinder 48. In preferred embodiments, the only action that causes immediate appreciable movement of the piston 50 within the cylinder 48 is the tagging action. After the tagging occurs, the piston 50 and cylinder 48 move as a single unit during normal pumping operations such the overall length of the self-adjusting downhole sucker rod pump spacing tool 12 remains substantially constant during normal pumping operations.
(16) Although, the self-adjusting downhole sucker rod pump spacing tool 12 moves as a single unit during normal pumping action such that the piston 50 does not move up and down within the cylinder 48, over time (for example, after 10,000 strokes/reciprocations), the piston 50 may gradually change position within the cylinder 48 causing the overall length of the spacing tool 12 to lengthen. As the length of the spacing tool 12, increases, the distance between the spacing tool 12 and the sucker rod pump 22 decreases. The decreased distance between the spacing tool 12 and the sucker rod pump 22 may ultimately result in the spacing tool 12 once again touching against the sucker rod pump 22. Upon a new touch, the self-adjusting downhole sucker rod pump spacing tool 12 self-adjusts as described above, such that its overall length again becomes shorter. This cycle continues during pumping such that the spacing of the sucker rod pump is just above a tag and thus the most efficient spacing possible.
(17) In the first embodiment, the fluid 72 passes outside the perimeter of the piston 50 and not within the piston 50 itself. In other embodiments discussed below, the fluid 72 also passes through one or more passages 94 in the piston 50.
(18) Although the dimensions can vary, the following approximate dimensions of preferred embodiments are provided. The piston rod 52 has a length of approximately five feet and a diameter of inch. The cylinder 48 has a length of approximately seven feet and an outside diameter of approximately 1 inches. The piston 50 has a length of approximately three feet and a diameter of approximately 1 inches. The lateral space 74 has a diametral width of approximately 0.010 inches such that there is approximately. 0.005 inch clearance between the outside side surface of the piston 50 and an inside side surface of the cylinder 48. There is approximately a 1 inch clearance between the piston cap 70 and the lower cap 60 when the piston 50 is positioned at its lowest position.
A Second Embodiment
(19) Referring to
(20) The upper portion of the piston rod 52 comprises a conventional threaded connector portion 56a configured to connect the piston rod 52 to the lowermost portion of the sucker rod string 36. The lower portion of the piston rod 52 comprises the conventional threaded connector portion 56b and optional flange 67 arrangement configured to connect the piston rod 52 to the intermediate connector 54.
(21) The cylinder 48 is enclosed at the top with the upper seal cap 58 and enclosed at the bottom with the lower cap 60. The upper seal cap 58 comprises seals 62 which surround the piston rod 52. This arrangement permits the piston rod 52 to be repositioned axially within a central opening 64 of the upper seal cap 58 while also preventing fluid within the cylinder 48 from escaping the cylinder 48. The upper and lower caps 58, 60 are each threadedly connected to the cylinder 48.
(22) The lower portion of the piston rod 52 is connected to an upper connector portion 66 of the intermediate connector 54. The upper end of the piston 50 is connected to a lower portion 68 of the intermediate connector 54. The lower end of the piston 50 comprises a valve assembly 78 threadedly connected to the piston 50.
(23) The valve assembly 78 of preferred embodiments is a one-way check valve assembly 78 comprising a valve body 80, a ball 82, and a seat 84, the seat 84 comprising a fluid passage 86. The fluid passage 86, when in an open condition, is fluidly communicative with a chamber 88 of a valve body seat plug 90. The valve body seat plug 90 of this embodiment is threadedly connected to the valve body 80. The valve body seat plug 90 is fluidly communicative with the lower cylinder chamber 92. An upper end of the valve body 80 comprises a funnel configuration 102 the wide portion of the funnel 102 being below the narrow portion. Extending upward from the valve body 80 is piston conduit 94. The piston conduit 94 is fluidly connected to the valve body 80 and is coaxial with the piston 50. At an upper end of the piston conduit 94, and fluidly connected to the piston conduit 94, are piston conduit dome 96 and piston conduit dome passage 98. The piston conduit dome passage 98 extends through the intermediate connector 54 to a position exterior to the intermediate connector 54 within an upper cylinder chamber 100.
(24) The operation of the self-adjusting downhole sucker rod pump spacing tool 12 of the second preferred embodiment will now be discussed. Referring to the figures, and in particular,
(25) On the upstroke, the ball 82 is once again seated on the seat 84 and the piston 50 does not move appreciably upward within the cylinder 48 and the fluid 72 within the upper cylinder chamber 100 does not move appreciably downward. Therefore, as occurs in the first embodiment, in the second embodiment, virtually no fluid 72 moves within the lateral space 74 during regular pumping action of the pump jack 34. Consequently, on every normal upstroke and downstroke the self-adjusting downhole sucker rod pump spacing tool 12 approximately retains its position relative to the sucker rod pump 22.
(26) As with the first embodiment, in the second embodiment, after thousands of strokes/reciprocations, the piston 50 will gradually change position within the cylinder 48 causing the overall length of the spacing tool 12 to lengthen resulting in a decreased distance between the spacing tool 12 and the sucker rod pump 22. As this decreased distance may ultimately result in the spacing tool 12 once again touching the sucker rod pump 22, upon a new touch, the self-adjusting downhole sucker rod pump spacing tool 12 self-adjusts as described above, such that its overall length again becomes shorter.
(27) Although the dimensions can vary, the following additional approximate dimensions are provided for preferred embodiments. The ball 82 has a diameter of one inch. The seat 84 fluid passage 86 has a diameter of approximately inch. The piston conduit 94 has a diameter of approximately inch and the piston conduit dome passage 98 has a diameter of approximately inch. The valve assembly 78 has a length of approximately four inches and an outside diameter of approximately 1 7/16 inches. The valve body seat plug chamber 88 has a diameter of approximately 1.
A Third Embodiment
(28) Referring to
(29) Referring to
(30) In preferred embodiments, the spring 77 is positioned proximate the funnel configuration 102 portion of the valve body 80. In such position, when the ball 82 is at rest and not significantly acted upon by forces other than gravity and the spring, the spring 77 biases the ball 82 towards the valve body seat 84 and away from the upper end of the valve body 80. Thus, the spring 77 preferably comprises a spring constant sufficient to prevent the force of gravity from causing the ball 82 to undesirably occlude the piston conduit 94, but not so great as to interfere with normal valve function under operating conditions. Under normal working pressures, the ball 82 and valve assembly 78 will function in substantially the same manner as embodiments not comprising a spring 77.
DISCLOSURE NOT TO BE LIMITED
(31) Although certain dimensions have been provided with respect to the various embodiments, the self-adjusting downhole sucker rod pump spacing tool 12 can have different dimensions. For example, the tool 12 can be longer or shorter than what has been specifically described. The various passages and conduits can be wider or narrower. The clearances described can be wider or narrower.
(32) In preferred embodiments, the self-adjusting downhole sucker rod pump spacing tool 12 is formed from steel. However, the self-adjusting downhole sucker rod pump spacing tool 12 need not necessarily be formed from steel. Rather, the tool 12 can be formed from any suitable material known in the art or which may be later developed in the art. For example, the self-adjusting downhole sucker rod pump spacing tool 12 can be made from natural or man-made materials capable of withstanding the pressures and caustic nature of the downhole environment.
(33) In preferred embodiments, the self-adjusting downhole sucker rod pump spacing tool 12 is described as having the capacity to work with a downhole reciprocating sucker rod pump 22 in which the sucker rod pump 22 barrel is sealedly or threadedly affixed to the tubing and the sucker rod pump plunger reciprocates within the stationary sucker rod pump barrel. However, the embodiments are equally adapted to work with other types of sucker rod pumps such as a travel barrel pump or insert style pumps.
(34) In preferred embodiments, the various components of the self-adjusting downhole sucker rod pump spacing tool 12 are described as being attached/connected/joined in certain manners. For example, many of the components are joined to adjacent components with cooperative threaded fasteners. Some of the figures show such threaded fasteners having either a male end or a female end. However, the various components can be joined together using conventional and commercially available fastening techniques and fasteners well known in the art. For example, some components can be welded to an adjacent component. By way of further example, a component shown in the figures as having a male end may have a female end and vice versa. Any suitable fastening means may be substituted for fastening means described in this disclosure.
(35) In preferred embodiments, various valve arrangements are shown. For example, in the second and third embodiments, the valve assembly 78 depicted is a one-way check valve assembly comprising a ball check valve arrangement. However, the valve assembly 78 can comprise other conventional and commercially available valve arrangements well known in the art that have the capacity to restrict and open flow as needed to permit fluid 72 to move throughout the self-adjusting downhole sucker rod pump spacing tool 12.
(36) While there has been illustrated and described what is, at present, considered to be preferred embodiments of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made, and equivalents may be substituted for elements thereof without departing from the true scope of the invention. Therefore, it is intended that this invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out the invention, but that the invention will include all embodiments falling within the scope of this disclosure. Additionally, the particular features, structures, or characteristics of each of the embodiments discussed herein may be combined in any suitable manner in one or more embodiments and in alternative configurations without limitation.