Bare bottle pre-grouping and stacking device, stacking method and packaging apparatus
12606334 ยท 2026-04-21
Assignee
Inventors
- Jianbao Deng (Guangdong, CN)
- Ling Deng (Guangdong, CN)
- Fengshun Lei (Guangdong, CN)
- Huatian Mai (Guangdong, CN)
Cpc classification
B65B21/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B21/00
PERFORMING OPERATIONS; TRANSPORTING
B65B21/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A bare bottle pre-grouping and stacking device includes a bottle feeding and conveying mechanism, a grouping and conveying mechanism, a stacking and conveying mechanism, and a pre-grouping mechanism. The bottle feeding and conveying mechanism is configured to transport multiple columns of bare bottles. The grouping and conveying mechanism is disposed downstream of the bottle feeding and conveying mechanism. The stacking and conveying mechanism is disposed at an outlet end of the grouping and conveying mechanism and has the same conveying direction as the grouping and conveying mechanism. The pre-grouping mechanism includes a mechanical arm and a pre-grouping clamp.
Claims
1. A bare bottle pre-grouping and stacking device, comprising: a bottle feeding and conveying mechanism configured to transport a plurality of columns of bare bottles; a grouping and conveying mechanism disposed downstream of the bottle feeding and conveying mechanism; a stacking and conveying mechanism disposed at an outlet end of the grouping and conveying mechanism and having a same conveying direction as the grouping and conveying mechanism, wherein a conveying speed of the stacking and conveying mechanism is smaller than a conveying speed of the grouping and conveying mechanism; and a pre-grouping mechanism, comprising a mechanical arm and a pre-grouping clamp, wherein the pre-grouping clamp is configured to clamp a plurality of rows of the plurality of columns of bare bottles, and the mechanical arm is configured to drive the pre-grouping clamp to perform at least one of translation or rotation within a spatial range to place bare bottles clamped by the pre-grouping clamp on the grouping and conveying mechanism in a stacking direction; wherein the pre-grouping clamp comprises: a mounting base, comprising a mounting plate fixedly connected to the mechanical arm; an arrangement mechanism, fixed on the mounting plate and comprising a limiting plate and at least two partitions, wherein the at least two partitions are fixed on the limiting plate in parallel and at intervals, bottle clamping space is formed between two adjacent partitions, and an open end of the bottle clamping space faces an outlet end of the bottle feeding and conveying mechanism; and a clamping mechanism, comprising a drive assembly and a clamping plate, wherein the drive assembly is disposed on the mounting plate and is configured to drive the clamping plate to rotate, and the clamping plate is capable of being located within the bottle clamping space at a bottle clamping position and capable of being located outside the bottle clamping space at a clamping-waiting position.
2. The bare bottle pre-grouping and stacking device of claim 1, wherein the bottle feeding and conveying mechanism comprises a conveyor belt and a guide assembly, and the guide assembly is configured to separate the conveyor belt into a plurality of bottle delivery channels.
3. The bare bottle pre-grouping and stacking device of claim 2, wherein the guide assembly comprises two guardrails, a plurality of guide plates, and a cross support; the two guardrails and the plurality of guide plates all extend in a conveying direction of the conveyor belt, the two guardrails are fixedly located on two sides of the conveyor belt, respectively, the cross support is bridged between and fixed on side plates on the two sides of the conveyor belt, and the plurality of guide plates are fixed on the cross support in parallel and at intervals and suspended above the conveyor belt to form the plurality of bottle delivery channels.
4. The bare bottle pre-grouping and stacking device of claim 3, wherein an inlet end of the grouping and conveying mechanism is connected to an outlet end of the bottle feeding and conveying mechanism and the grouping and conveying mechanism has a same conveying direction as the bottle feeding and conveying mechanism, and the mechanical arm is configured to drive the pre-grouping clamp to rotate 90 on the grouping and conveying mechanism.
5. The bare bottle pre-grouping and stacking device of claim 2, wherein the conveyor belt comprises a stacking and conveying portion and a flat chain conveying portion arranged sequentially in the conveying direction of the conveyor belt, and a conveying length of the flat chain conveying portion is equal to a length of the bare bottles clamped by the pre-grouping clamp.
6. The bare bottle pre-grouping and stacking device of claim 5, wherein an inlet end of the grouping and conveying mechanism is connected to an outlet end of the bottle feeding and conveying mechanism and the grouping and conveying mechanism has a same conveying direction as the bottle feeding and conveying mechanism, and the mechanical arm is configured to drive the pre-grouping clamp to rotate 90 on the grouping and conveying mechanism.
7. The bare bottle pre-grouping and stacking device of claim 2, wherein an inlet end of the grouping and conveying mechanism is connected to an outlet end of the bottle feeding and conveying mechanism and the grouping and conveying mechanism has a same conveying direction as the bottle feeding and conveying mechanism, and the mechanical arm is configured to drive the pre-grouping clamp to rotate 90 on the grouping and conveying mechanism.
8. The bare bottle pre-grouping and stacking device of claim 1, further comprising a bottle-stopping mechanism, wherein the bottle-stopping mechanism comprises a bottle-stopping drive member and a bottle-stopping member, and the bottle-stopping drive member is disposed at a bottom of an outlet end of the bottle feeding and conveying mechanism and is configured to drive the bottle-stopping member to move up and down so that the bottle-stopping member is capable of blocking the outlet end of the bottle feeding and conveying mechanism at a bottle-stopping position and capable of returning below the outlet end of the bottle feeding and conveying mechanism at an avoidance position.
9. The bare bottle pre-grouping and stacking device of claim 8, wherein an inlet end of the grouping and conveying mechanism is connected to an outlet end of the bottle feeding and conveying mechanism and the grouping and conveying mechanism has a same conveying direction as the bottle feeding and conveying mechanism, and the mechanical arm is configured to drive the pre-grouping clamp to rotate 90 on the grouping and conveying mechanism.
10. The bare bottle pre-grouping and stacking device of claim 1, wherein an inlet end of the grouping and conveying mechanism is connected to an outlet end of the bottle feeding and conveying mechanism and the grouping and conveying mechanism has a same conveying direction as the bottle feeding and conveying mechanism, and the mechanical arm is configured to drive the pre-grouping clamp to rotate 90 on the grouping and conveying mechanism.
Description
BRIEF DESCRIPTION OF DRAWINGS
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REFERENCE LIST
(8) 100 bottle feeding and conveying mechanism 101 conveyor belt 1011 stacking and conveying portion 1012 flat chain conveying portion 102 guardrail 103 guide plate 104 cross support 200 grouping and conveying mechanism 300 stacking and conveying mechanism 400 mechanical arm 500 pre-grouping clamp 600 bottle-stopping mechanism 700 grabbing and conveying mechanism 800 bare bottle 1 mounting base 11 mounting plate 12 first connection member 13 second connection member 2 clamping mechanism 21 clamping drive member 22 mounting arm 23 crank arm 231 first arm 232 second arm 24 rotating shaft 242 bearing seat 25 clamping plate 251 avoidance slot 3 arrangement mechanism 31 limiting plate 32 partition
DETAILED DESCRIPTION
(9) The technical solutions in embodiments of the present application will be described clearly and completely in conjunction with the drawings in the embodiments of the present application. Generally, the components of embodiments of the present application described and illustrated in the drawings herein may be arranged and designed through various configurations.
(10) It is to be noted that similar reference numerals and letters indicate similar items in subsequent drawings. Therefore, once a certain item is defined in one drawing, the item needs no more definition and explanation in the subsequent drawings.
(11) In the description of the present application, it is to be noted that the orientational or positional relationships indicated by terms above, below, left, right, vertical, horizontal, inside, outside, and the like are based on the orientational or positional relationships illustrated in the drawings or the orientational or positional relationship that products of the present application are usually used in. These orientations or position relations are intended only to facilitate and simplify description of the present application and not to indicate or imply that a device or element referred to must have such specific orientations or must be configured or operated in such specific orientations. Thus, these orientations or position relations are not to be construed as limiting the present application. Moreover, terms first, second and third are merely for distinguishing the description and are not to be construed as indicating or implying relative importance. In the description of the present application, unless otherwise noted, a term a plurality of or multiple means two or more.
(12) In the description of the present application, it is to be noted that unless otherwise expressly specified and limited, a term configured or connected is to be construed in a broad sense, for example, as securely connected, detachably connected or internally connected; or mechanically connected or electrically connected. For those of ordinary skill in the art, meanings of the preceding terms can be understood according to situations in the present application.
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(14) Illustratively, due to the limited conveying width of the bottle feeding and conveying mechanism 100, the number of rows of the bare bottles 800 clamped by the pre-grouping clamp 500 is greater than the number of columns of the bare bottles 800. In
(15) Based on the bare bottle pre-grouping and stacking device shown in
(16) In S11, multiple columns of bare bottles 800 are conveyed using a bottle feeding and conveying mechanism 100.
(17) In S12, multiple rows and columns of bare bottles 800 are clamped using a pre-grouping clamp 500.
(18) In S13, by using a mechanical arm 400, the multiple rows and columns of bare bottles 800 clamped by the pre-grouping clamp 500 are placed on a grouping and conveying mechanism 200 in the stacking direction. Illustratively, the mechanical arm 400 is used to rotate the pre-grouping clamp 500 by 90 so that the multiple rows and columns of bare bottles 800 are placed on the grouping and conveying mechanism 200 in the stacking direction.
(19) In S14, under the effect of the difference between the conveying speed of the grouping and conveying mechanism 200 and the conveying speed of the stacking and conveying mechanism 300, multiple groups of bare bottles 800 in rows and columns can be stacked on the stacking and conveying mechanism 300.
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(21) Based on the bare bottle pre-grouping and stacking device shown in
(22) In S21, multiple columns of bare bottles 800 are conveyed using a bottle feeding and conveying mechanism 100.
(23) In S22, a pre-grouping clamp 500 is mounted on a grabbing and conveying mechanism 700 and is used to clamp multiple rows and columns of bare bottles 800.
(24) In S23, by using a mechanical arm 400, the multiple rows and columns of bare bottles 800 clamped by the pre-grouping clamp 500 are placed on a grouping and conveying mechanism 200 in the stacking direction. Illustratively, the mechanical arm 400 is used to translate the pre-grouping clamp 500 to drive the multiple rows and columns of bare bottles 800 to be placed on the grouping and conveying mechanism 200 in the stacking direction.
(25) In S24, under the effect of the difference between the conveying speed of the grouping and conveying mechanism 200 and the conveying speed of the stacking and conveying mechanism 300, multiple groups of bare bottles 800 in rows and columns can be stacked on the stacking and conveying mechanism 300.
(26) Illustratively, the mechanical arm 400 may be an ABB or KUKA robot or may be another translation mechanism. The mechanical arm 400 is disposed on a base. For the bare bottle pre-grouping and stacking device in
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(29) To achieve the automated operation of the bare bottle pre-grouping and stacking device, a first sensor and a second sensor are included. The first sensor is disposed on the conveyor belt 101 and is configured to detect that the flat chain conveying portion 1012 of the conveyor belt 101 is full of bottles in place to facilitate the bottle-stopping mechanism 600 to operate and release the bottles, and all the bare bottles 800 arranged on the flat chain conveying portion 1012 are conveyed to the pre-grouping clamp 500 docked therewith. The number of rows of bare bottles 800 on the flat chain conveying portion 1012 is the same as the number of rows of bare bottles 800 that can be clamped by the pre-grouping clamp 500. The second sensor is disposed on the pre-grouping clamp 500 and is configured to detect whether the pre-grouping clamp 500 is fully loaded. If the pre-grouping clamp 500 is fully loaded, the bottle-stopping mechanism 600 starts to stop bottles. Illustratively, the first sensor may be a photoelectric sensor, and the second sensor may also be a photoelectric sensor. Certainly, in other embodiments, the first sensor may also be another type of sensor, provided that the first sensor can detect that the flat chain conveying portion 1012 is full of bottles. No more examples will be given herein again. The second sensor may also be another type of sensor, provided that the second sensor can detect the pre-grouping clamp 500 is full of bottles. No more examples will be given herein again.
(30) The preceding bare bottle pre-grouping and stacking device can grab bare bottles 800 in multiple rows and columns simultaneously for pre-grouping and stacking, which greatly reduces the number of pre-groupings, reduces the time for stacking bare bottles, and greatly improves the efficiency of pre-grouping and stacking. Moreover, multiple rows of bare bottles directly dock the bottle feeding and conveying mechanism 100; the number of columns of bare bottles 800 that the bottle feeding and conveying mechanism 100 can convey is the number of columns of bare bottles 800 entering the pre-grouping clamp 500. The counting is accurate, and the control is simple. The mechanical arm 400 is used to rotate or translate the pre-grouping clamp 500, whose operation is simple. Compared with the method in the related technology where each clamping claw grabs a bottle, the method is more reliable and stable. Moreover, bottles do not need to be grasped and lifted up, which greatly reduces the error rate and failure rate of dropping the bottle, missing the grip, or misaligned clamping jaws and failure to grasp the bottle.
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(32) In
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(34) The embodiment also provides a packaging apparatus, including the bare bottle pre-grouping and stacking device as described above. By applying the preceding bare bottle 800 pre-grouping and stacking device, the packaging apparatus can pre-group multiple bare bottles 800 to form a stack, thereby quickly improving the efficiency of the bare bottle 800 pre-grouping. Compared with the method in the traditional solution where each clamping claw grabs a bottle, the method is more reliable and stable. Moreover, bottles do not need to be grasped and lifted up, which greatly reduces the error rate and failure rate of dropping the bottle, missing the grip, or misaligned clamping jaws and failure to grasp the bottle. This packaging apparatus can grab bare bottles 800 in multiple rows and columns simultaneously for pre-grouping and stacking, which greatly reduces the number of pre-groupings, reduces the time for stacking bare bottles, and greatly improves the efficiency of pre-grouping and stacking.
(35) Next, an example is used where the bare bottles 800 in eight rows and three columns are grasped once to form the bare bottles 800 formed in nine rows and eight columns which are arranged in groups and stacked. The conveying direction of the bottle feeding and conveying mechanism 100 is the same as the conveying direction of the grouping and conveying mechanism 200. The pre-grouping and stacking process is as follows: Initially, the pre-grouping clamp 500 directly docks the outlet end of the bottle feeding and conveying mechanism 100, the clamping drive member 21 shrinks, and the clamping plate 25 is in a horizontal state to facilitate the entry of bare bottles 800. When the first sensor of the bottle feeding and conveying mechanism 100 detects that bottles are all in place, the bottle-stopping mechanism 600 at the outlet end of the flat chain conveying portion 1012 operates to release the bottles, and the three columns of bare bottles 800 on the flat chain conveying portion 1012 are conveyed into the three bottle clamping spaces of the pre-grouping clamp 500 the flat chain conveying portion 1012 docks with. At the same time, the stacking and conveying portion 1011 of the bottle feeding and conveying mechanism 100 stops the bottle-feeding. When the pre-grouping clamp 500 senses that the last bottle is in place, the clamping drive member 21 drives the clamping plate 25 to extend and rotate around the rotating shaft 24 to a nearly vertical state and then stops. At the same time, the bottle-stopping mechanism 600 resets to stop bottles, and the stacking and conveying portion 1011 starts to continue conveying bottles to the flat chain conveying portion 1012. Then, under the action of the mechanical arm 400, the pre-grouping clamp 500 lifts bare bottles in eight rows and three columns and rotates 90 on the conveyor belt 101 of the pre-grouping and conveying mechanism 200. Then, the mechanical arm 400 is vertically lifted, driving the pre-grouping clamp 500 to slowly separate upward from the bare bottles 800 until the clamp is a certain distance above the top of the bare bottles. The clamping drive member 21 shrinks and drives the clamping plate 25 to rotate and reset around the rotating shaft 24 until a nearly horizontal position is reached. The mechanical arm 400 drives the pre-grouping clamp 500 to quickly move to the outlet end of the bottle feeding and conveying mechanism 100 for docking. At this time, the flat chain conveying portion 1012 of the bottle feeding and conveying mechanism 100 has the full bottle conveying detection in place, and then the second grasp of bare bottles 800 is carried out. Based on this principle, three times of grasp and rotation are performed, and a stacking arrangement format featuring bare bottles 800 in nine rows and eight columns is formed on the stacking and conveying mechanism 300, which greatly improves the efficiency of pre-grouping and stacking.
(36) The bare bottle pre-grouping and stacking device provided by the present application can realize the stacking of multiple groups of bare bottles in rows and columns. The stacking efficiency is high, and the needs of a high-speed production line can be met.
(37) The bare bottle pre-grouping and stacking method provided by the present application, based on the preceding bare bottle pre-grouping and stacking device, can quickly stack bare bottles and improve stacking efficiency.
(38) The packaging apparatus provided by the present application can achieve high bare bottle stacking efficiency by applying the preceding bare bottle pre-grouping and stacking device.