MODULAR TRAY SYSTEM
20260109004 ยท 2026-04-23
Inventors
- Mike Feesl (Inver Grove Heights, MN, US)
- Howard Tripp (Plymouth, MN, US)
- Ryan Jacobson (Andover, MN, US)
Cpc classification
A47B43/00
HUMAN NECESSITIES
F16M13/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25B1/22
PERFORMING OPERATIONS; TRANSPORTING
A47B81/005
HUMAN NECESSITIES
F16M2200/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25B5/068
PERFORMING OPERATIONS; TRANSPORTING
F16C11/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B25B1/24
PERFORMING OPERATIONS; TRANSPORTING
A47B43/00
HUMAN NECESSITIES
A47B81/00
HUMAN NECESSITIES
A47F7/00
HUMAN NECESSITIES
B25B1/22
PERFORMING OPERATIONS; TRANSPORTING
F16M11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A modular tray system can include a tray assembly and a ball head joint. The tray assembly can have a main tray and at least one liner tray nested in an interior of the main tray. The ball head joint can have a ball head and a stem, wherein the stem connects to the tray assembly. The modular tray system can include at least one magnet located between the main tray and the at least one liner tray. The at least one liner tray can have a plurality of compartments, wherein at least one magnet is located underneath each of the plurality of compartments. The at least one liner tray can be comprised of a first liner tray having a single compartment and a second liner have multiple compartments. A cover can secure onto the tray assembly to retain any pieces/liquids stored in the at least one liner tray.
Claims
1. A modular tray system comprising: a tray assembly having a main tray, and at least one liner tray nested in an interior of the main tray; and a ball head joint having a ball head and a stem, wherein the stem connects to the tray assembly.
2. The modular tray system of claim 1, further comprising at least one magnet.
3. The modular tray system of claim 2, wherein the at least one magnet is an array of magnets, and the array of magnets is located between the main tray and the at least one liner tray.
4. The modular tray system of claim 3, wherein the main tray has a rectangular profile, the main tray has a solid base and four solid walls, and the array of magnets includes four magnets, one near each corner.
5. The modular tray system of claim 3, wherein the at least one liner tray has a plurality of compartments, and at least one magnet from the array of magnets is located underneath each of the plurality of compartments.
6. The modular tray system of claim 1, the at least one liner tray comprising a first liner tray and a second liner tray.
7. The modular tray system of claim 6, wherein the second liner tray has a plurality of compartments, and the modular tray system further comprises a cover having a plurality of compartments that correspond to the compartments of the second liner tray.
8. The modular tray system of claim 7, wherein the cover is securely attachable to the tray assembly, and the second liner and the cover create an airtight seal.
9. The modular tray system of claim 6, wherein the second liner tray is removable.
10. The modular tray system of claim 6, wherein the second liner tray is comprised of silicone.
11. The modular tray system of claim 6, further comprising an array of magnets evenly distributed between the main tray and the first liner tray.
12. The modular tray system of claim 11, wherein the first liner tray is permanently affixed to the main tray, the second liner tray is a removable, flexible liner tray, and the stem of the ball head joint is affixed to the main tray.
13. The modular tray system of claim 1, further comprising a cover.
14. The modular tray system of claim 13, wherein the cover and the tray assembly create an airtight seal.
15. The modular tray system of claim 13, wherein the cover is transiently affixed to the tray assembly.
16. The modular tray system of claim 15, wherein the cover has a snap fit engagement with the main tray.
17. The modular tray system of claim 1, wherein the ball head joint connects to a side of the tray assembly such that a longitudinal axis of the stem is parallel to a bottom plane of the main tray.
18. The modular tray system of claim 1, wherein the ball head joint is threadedly engaged with the tray assembly.
19. The modular tray system of claim 1, wherein the at least one liner tray is comprised of a continuous, solid material.
20. The modular tray system of claim 1 in combination with a double ball receiver assembly, wherein the ball head of ball head joint is receivable in a first end of the double ball receiver assembly, a second ball head is receivable in a second end of the double ball receiver assembly, the double ball receiver assembly includes a locking mechanism to secure the ball head and the second ball head to the double ball receiver assembly, the locking mechanism has an engaged position and a disengaged position, and the second ball head is retained by the locking mechanism in the engaged and the disengaged position.
21. A modular tray system comprising: a tray assembly having a main tray, a first liner tray nested in an interior of the main tray, and a second liner tray nested in an interior of the first liner tray; at least one magnet located between the main tray and the first liner tray; and a connection apparatus connected to the tray assembly.
22. The modular tray system of claim 21, wherein the connection apparatus enables the tray assembly to be suspended in space.
23. The modular tray system of claim 22, wherein the connection apparatus has a gooseneck, and the tray assembly connects to the gooseneck.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The following description should be read with reference to the drawings. The drawings, which are not necessarily to scale, depict examples and are not intended to limit the scope of the disclosure. The disclosure may be more completely understood in consideration of the following description with respect to various examples in connection with the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0023] This disclosure relates to a modular tray system, and more particularly, relates to a tray system having a tray assembly, a cover, and a ball head joint for connection of the tray system to a ball head connector. Various embodiments are described in detail with reference to the drawings, in which like reference numerals may be used to represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the systems and methods disclosed herein. Examples of construction, dimensions, and materials may be illustrated for the various elements, those skilled in the art will recognize that many of the examples provided have suitable alternatives that may be utilized. Any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible embodiments for the systems and methods. It is understood that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render expedient, but these are intended to cover applications or embodiments without departing from the spirit or scope of the disclosure. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting.
[0024] The present disclosure describes a modular tray system that can aid users in transiently organizing and securing small pieces, components, fasteners, or liquids.
[0025]
[0026] The modular tray system of the present disclosure can readily connect to or engage with a ball joint connector, such as the double ball joint connector illustrated in
[0027] In some embodiments, as illustrated herein, the modular tray system 100 can be comprised of a tray assembly 102 and a ball head joint 104 connected to the tray assembly. The modular tray system 100 may also include an attachable cover 106. More specifically, the tray assembly 102 can include a main tray 108 and at least one liner tray 110, 112 placed in an interior portion of the main tray. The interior liner tray layer(s) can take various forms (such as compartmentalized liners) and functions and, further, may cover one or more magnets 114 that are located between the interior liner tray layer(s) and the main tray 108. In such a configuration, the modular tray system 100 may transiently retain small components and/or liquids that a user may need while assembling, cleaning, or maintaining a device.
[0028] As illustrated in
[0029] The main tray 108 of the tray assembly 102, as mentioned above, may have a rectangular profile. However, other shapes (for example, triangles, pentagons, hexagons, octagons, etc.) are considered to sufficiently enable the design, and the tray system is not limited to rectangular profiles. In one embodiment, the main tray can have a base 116 with surrounding vertical walls 118 that protrude perpendicularly to the base. The base 116 can have a planar bottom surface with, optionally, feet 140 protruding from the bottom. The feet can be comprised of the same material as the main tray or they can be a different material. For example, if the main tray is comprised of plastic, the feet may be comprised of a rubber, silicone, or non-slip, high friction coefficient material.
[0030] The outer walls 118 of the main tray 108 can be vertical or nearly vertical compared to the base 116. For example, a portion or the entirety of the walls 118 may be perpendicular to the base 116 or they may be at a slight angle. In some cases, the walls 118 may be 90 degrees +/30 degrees compared to the base 116. For example, as illustrated in
[0031] In some embodiments, the outer walls 118 may also include notches or detents 118a into which a hook or catch 124 from the first liner tray 110 can be removably secured to ensure the main tray 108 and first liner tray remain connected during use of the modular tray system 100. As illustrated in
[0032] As illustrated in
[0033] Similar to the main tray walls 118, a portion or the entirety of the first liner walls 132 may be perpendicular to the base 116 or they may be at a slight angle. For example, the first liner walls 132 may be 90 degrees +/30 degrees compared to the base 116 and/or the bottom surface of the first liner. As illustrated in
[0034] As illustrated in
[0035] In addition to the outer walls 118, the main tray 108 can have a set of interior walls 120. The interior walls 120 may be offset from the outer walls 118 by spacers 122, which can act to divide and support the two sets of walls. In some embodiments, the dimensions of the interior walls 120 closely align with or match the dimensions of the first liner walls 132 such that the first liner tray 110 sits adjacent to, and in some cases touching, the interior walls of the main tray 108, as illustrated in the cross-sectional illustrations of
[0036] In addition to supporting and housing the first liner tray 110, the main tray 108 may also house one or more magnets 114c in a magnet housing 114, as illustrated in
[0037] The magnet(s) 114c may be sandwiched between the main tray 108 and the first liner tray 110. The first liner tray 110 may be thin enough to allow the magnetic force from the magnet(s) 114c to penetrate through from one side of the liner base to the opposite side of the liner base. In some cases, the first liner tray 110 may distribute the forces of each magnet 114c such that the area of the first liner tray that is magnetic is greater than the sum area of the magnets.
[0038] In some embodiments, the magnet housing 114 may be comprised of one or more individual housings. For example, as illustrated in
[0039] In addition to housing the one or more magnets 114c, the main tray 108 may have a connection to the ball head joint 104. The ball head joint 104 can have a stem 146 and a ball head 144. The ball head 144 may, but is not limited to, various sizes such as inch, inch, 1 inch, 2 inches, etc. More specifically, the ball head 144 may range in size from inch up to 4 inches. The cross-section of the stem 146 may be circular, oval, or angled (for example, square, hexagonal, etc.). As illustrated in
[0040] In some cases, the ball head joint 104 may be fixedly connected to the tray assembly 102 such that it cannot rotate, swivel, bend, flex, or otherwise move relative to the tray assembly unless it is completely removed. Additionally, each component of the ball head joint may be fixed in place relative to each other component. Alternatively, it is possible that the stem 146 may be positionable at a non-parallel angle to the ball head joint 104. For example, the stem 146 may have one or more joints or may have a jointed connection to the tray assembly 102. In another example, the stem 146 may be bendable into a non-parallel position with the tray assembly 102. In yet another example, the connection of the ball head 144 to the stem 146 may be maneuverable or transient, such that it allows for non-parallel positioning between those two elements, thereby allowing the tray assembly 102 to be non-parallel to one or more parts of the ball head joint 104.
[0041] The benefit of the ball head joint 104 is that the modular tray system 100 can connect, at the point of the ball head 144, to a double ball receiver assembly 200. As illustrated in
[0042] For example, the ball head joint 104 can fit within a female receiver 204a of a double ball receiver assembly 200, and a second ball head joint 304 can connect opposite the ball head joint in a second female receiver 204b that is opposite the first female receiver. A locking mechanism 206 such as a cam lock, can clamp the two halves 202a-b of the assembly 200 together such that both female receivers 204a-b can securely clamp onto ball head joints 104, 304. When the locking mechanism 206 is released, both ball head joints 104, 304 may be removable from the assembly 200. As illustrated in
[0043] In some embodiments, the assembly 200 may unilaterally release a ball head joint. Therefore, in those cases, the receptacle may include two locking mechanisms or a locking mechanism having separate locking components. This enables a user to keep one ball head joint fixed in place while releasing, adjusting, and/or maneuvering the other ball head joint before locking it in place. For example, if the assembly 200 has two locking mechanisms, each mechanism may control one of the female receivers 204a-b. Alternatively, one locking mechanism may lock one female receiver, whereas the other locking mechanism may lock both female receivers 204a-b. In an example of one locking mechanism with separate locking components, the mechanism may take place in steps, wherein a first step locks one side and then a second step locks the other, or both, sides.
[0044] And in some cases, assembly 200 may be permanently attached to one ball head joint such that the locking mechanism may release the pressure on the ball head joint, but it won't release it completely from the assembly. This would enable the assembly 200 to be moveable relative to, but permanently attached to, one ball head joint while transiently attached to the other ball head joint.
[0045] In one embodiment, the assembly 200 may connect in different ways to each of ball head joints 104 and 304. For example, ball head joint 304 may remain connected to assembly 200 regardless of whether or not the locking mechanism 206 is engaged or not, whereas ball head joint 104 can be easily removed when the locking mechanism is not engaged. In some embodiments, the inverse may be true. For example, when the assembly 200 is flipped around and ball head joint 104 is connected to second female receiver 204b while ball head joint 304 is connected to first female receiver 204a, it can be possible for ball head joint 104 to reman connected to the assembly regardless of whether or not the locking mechanism 206 is engaged or not, whereas ball head joint 304 can be easily removed when the locking mechanism is not engaged.
[0046] As shown herein, the second ball head joint 304 can be connected to an accessory clamp 300. This accessory clamp 300 is described and shown in detail in U.S. Patent D1,080,371, U.S. application Ser. Nos 18/536,476 and Ser. No. 29/917,556, and C.N. Patents 309090686S and 309483706S and is hereby incorporated herein by reference.
[0047] In some embodiments, instead of the main tray 108 having a connection to the ball head joint 104, the main tray may instead connect directly to a different type of connection apparatus. For example, the main tray 108 may connect directly to an extension portion such as the one described above. More specifically, the extension portion can connect between the main tray 108 and the accessory clamp 300, and the accessory clamp can exclude the ball head joint 304. Additionally, the extension portion can be a component capable of being bent, manipulated, and/or positioned into several positions where it can retain its position indefinitely and can enable the tray assembly 102 to be suspended in space.
[0048] As mentioned above, in addition to the first liner tray 110, the tray assembly 102 may include a second liner tray 112. The second liner tray 112 may be the same material as the first liner tray 110 or, more commonly, a different material. For example, the second liner tray 112 may be comprised of silicone. In some cases, as mentioned above and illustrated in
[0049] In some embodiments, the second liner tray 112 may be made of a material, or of a thickness, that enables one or more magnets to continue retaining a magnetic force on components that are placed inside the second liner. As mentioned above, the tray assembly 102 may include at least one magnet 114c for each compartment 134. Therefore, as illustrated in
[0050] As illustrated in
[0051] Similarly to the first liner tray 110, the top of the second liner tray 112 may have a lip 138 that can be approximately perpendicular to at the liner walls 136. The lip 138 may be present along every edge of the second liner tray 112 and, therefore, can cover the lip 130 of the first liner tray 110. Unlike the lip 130 of the first liner tray 110, however, the lip 138 of the second liner tray 112 may be spaced apart from the liner walls 136. For example, as illustrated in
[0052] As illustrated in
[0053] In some embodiments, the locking mechanism 150a may be a vertical living hinge with a cutout into which a ledge 152a fits, as illustrated in
[0054] In one example, the cover 106 may have locking mechanisms 150a/b on opposing sides such that it locks onto the tray assembly 102 at two positions. One of those locking mechanisms 150b may be near or adjacent to the ball head joint 104, as illustrated in
[0055] When the cover 106 is placed on the tray assembly 102, the lower edges of the cover can sit on the ledge 148 of the main tray 108. Therefore, the main tray 108 and the cover 106 may have minimal overlap. For example, as illustrated in
[0056] As illustrated clearest in
[0057] Persons of ordinary skill in arts relevant to this disclosure and subject matter hereof will recognize that embodiments may comprise fewer features than illustrated in any individual embodiment described by example or otherwise contemplated herein. Embodiments described herein are not meant to be an exhaustive presentation of ways in which various features may be combined and/or arranged. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, embodiments can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the relevant arts.
[0058] Moreover, elements described with respect to one embodiment can be implemented in other embodiments even when not described in such embodiments unless otherwise noted. Although a dependent claim may refer in the claims to a specific combination with one or more other claims, other embodiments can also include a combination of the dependent claim with the subject matter of each other dependent claim or a combination of one or more features with other dependent or independent claims. Such combinations are proposed herein unless it is stated that a specific combination is not intended. Furthermore, it is intended also to include features of a claim in any other independent claim even if this claim is not directly made dependent to the independent claim.
[0059] Any incorporation by reference of documents above is limited such that no subject matter is incorporated that is contrary to the explicit disclosure herein. Any incorporation by reference of documents above is further limited such that no claims included in the documents are incorporated by reference herein. Any incorporation by reference of documents above is yet further limited such that any definitions provided in the documents are not incorporated by reference herein unless expressly included herein.