Valve, use of such valve, separator comprising such valve and method of cleaning a separator body

Abstract

The present disclosure provides a valve (123), comprising a channel body (1231) defining a bent channel space, an elastically flexible membrane (1233), which separates a control space (Sc) from a flow space (Sf) in the channel space, a control connection (1232), providing a fluid connection to the control space (Sc), The control space (Sc) is provided at a radially outermost portion (Co) of the channel space, as per a channel bending radius (Ro), such that the membrane (1233) is flexible between an open position, whereby a cross section of the flow space (Sf) is substantially that of the channel, and a closed position, whereby the membrane substantially seals against a radially innermost portion (Ci) of the channel, as per the channel bending radius (Ri). Use of the valve in a separator is disclosed, as well as a separator comprising such valve and a method of cleaning a separator body.

Claims

1. A valve, comprising: a channel body defining a bent channel space, an elastically flexible membrane, which separates a control space from a flow space in the channel space, wherein the membrane intersects the bent channel space such that both the control space and the flow space have a volume greater than zero when the membrane is in a relaxed position where a pressure difference over the membrane is zero, and a control connection providing a fluid connection to the control space, wherein the control space is provided at a radially outermost portion of the bent channel space, such that the membrane is flexible between an open position, whereby a cross section of the flow space has a large area, and a closed position, whereby the membrane seals against a radially innermost portion of the bent channel space.

2. The valve as claimed in claim 1, wherein the membrane is formed from a material having rubber-elastic properties.

3. The valve as claimed in claim 1, wherein the membrane, in the relaxed position is planar.

4. The valve as claimed in claim 1, wherein the membrane is molded to provide a non-planar form, such that the membrane, in the relaxed position is non-planar.

5. The valve as claimed in claim 4, wherein the membrane is molded out of plane towards the control space.

6. The valve as claimed in claim 4, wherein the membrane is molded out of plane towards the flow space.

7. The valve as claimed in claim 1, further comprising a sectional cut-off portion from the channel body, whereby edges of the membrane are attached between the channel body and the cut-off portion.

8. The valve as claimed in claim 7, wherein edges of the channel body and the cut-off portion are provided with flanges.

9. The valve as claimed in claim 8, wherein the membrane is clamped between the flanges.

10. The valve as claimed in claim 8, wherein the membrane is attached at an outer portion of the flanges, such that an inner portion of a membrane edge is movable between the flanges.

11. The valve as claimed in claim 1, wherein a membrane area inside the channel space is at least twice a channel cross sectional area.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a schematic drawing of a system comprising a floor grinding machine 2 and a heavy duty vacuum cleaner 1.

(2) FIG. 2 is a schematic perspective view of a separator 12, which may form part of the vacuum cleaner 1.

(3) FIG. 3 is a schematic cross sectional view of a valve 123 according to a first embodiment.

(4) FIGS. 4a-4b are schematic cross sectional views of a valve 123 according to a second embodiment.

(5) FIG. 5 schematically illustrates an embodiment of a membrane connection.

(6) FIGS. 6a-6b schematically illustrate another embodiment of a valve 223.

DETAILED DESCRIPTION

(7) In the following description, the valve will be described with reference to its use in a separator that forms part of a heavy duty vacuum cleaner useful in a floor grinding context.

(8) Referring to FIG. 1, a system comprises a floor grinding machine 1, which may

(9) be any type of floor grinding machine having a connection for evacuation of grinding residues. The system further comprises a heavy duty vacuum cleaner unit 1, which comprises a pre-separator 11 illustrated as a cyclone type separator; a main separator 12 comprising an inlet 121, an outlet 122, an inlet valve 123, a cleaning valve 124, and a separator body 126, such as a filter. The system further comprises a post-separator 13, such as a HEPA filter and a suction generator 14, which may comprise a motor driving a fan to create an airflow.

(10) FIG. 2 schematically illustrates the separator 12 with the separator inlet 121, the outlet 122, the inlet valve 123 and a housing 127. The cleaning valve 124 is also visible at the top of the housing 127.

(11) In the following, the valve 123 will be described with reference to use as an inlet valve in a heavy duty vacuum cleaner. It is understood that the same principles may be applied to other types and applications of separators.

(12) Referring to FIG. 3, the valve 123 comprises a bent channel 1231, which defines a channel space, a membrane 1233, which divides the channel space into a flow space Sf and a control space Sc, and a control connection 1232.

(13) In the illustrated embodiment, the channel is bent in the sense that it presents a bend having an inner bending radius Ri and an outer bending radius Ro. As seen from these bending radii, the channel 1231 has cross section, which, along the radial direction Ro of the bend extends from a radially innermost wall Ci portion to a radially outermost wall portion Co.

(14) The cross section may, as illustrated in FIG. 3, be generally circular. However, other cross sections may be provided, including elliptic, square or rectangular ones.

(15) The bend of the channel may be formed by bending a straight channel blank. Alternatively, the channel may be initially formed into bent configuration, e.g. based on a pre-cut sheet metal and/or using a mandrel providing such bent configuration.

(16) Alternatively, the channel 1231 may be bent in the sense that it comprises a change of flow direction. This may be the case where the channel is composed of two or more channel portions that are joined opening to opening to provide two or more channel angles, as illustrated in FIGS. 4a-4b.

(17) The membrane 1233 is arranged such that it forms the control space Sc such that it is arranged at the radially outermost portion Co of the channel, as seen from the channel bend radius Ro, and sealed off from the flow space Sf.

(18) For example, the membrane 1233 may, in a relaxed state, i.e. where the pressure in the control space Sc is equal to that in the flow space Sf, present a substantially planar form, thus forming a planar base of the control space Sc defined by the membrane and the channel wall Co.

(19) Where the channel 1231 is formed as a bent pipe with circular cross section, the control space Sc will be delimited by the planar membrane 1233 and, in the case where the channels is bent into a curve and has a circular cross section, a double curved surface Co formed by the channel wall. In such case, control space will have a shape that is defined by the curve provided by the bend of the channel, as per the channel bending radius, and by the curve provided by the bend of the channel cross section outline. These curves may be mutually orthogonal.

(20) The shape of this control space Sc will vary depending on the shape of the channel.

(21) A control connection 1232 is provided to the control space Sc to allow for a vacuum to be drawn, or, optionally, a pressure to be applied. The control connection may be connected as a fluid connection 125 to the suction generator 14. As an alternative, the control connection may be connected to a separate pump for drawing a vacuum and/or for applying a pressure to the control space Sc.

(22) The connection 125 between the connector 1232 and the suction generator 14 may be controlled by a valve 1253, which may be arranged to selectively connect the control space Sc to the suction generator 14 or to ambient pressure.

(23) The membrane 1231 is formed of a flexible material, which is preferably elastic in the sense that the material is able to stretch and then return to its original shape.

(24) The membrane 1231 is thus flexible, preferably elastically flexible, between a valve closed state, where a portion of the membrane contacts the radially innermost channel wall portion of the bend, to close off the flow space, and an open state, where the membrane contacts, and preferably follows, an outermost channel wall portion of the bend.

(25) In the embodiment where the membrane 1231 is planar in its relaxed state, the membrane may be said to extend tangentially to one point of the channel bend.

(26) The membrane 1231 may be formed of sheet material, which is sufficiently impermeable to such gases that are to be transported in the channel.

(27) Hence, the membrane 1231 is sufficiently impermeable to maintain an open or closed state, respectively, respectively, of the valve.

(28) Examples of materials comprise elastically flexible materials, such as rubber and rubber-like materials,

(29) A membrane thickness may be on the order of 0.1-10 mm, preferably 1-5 mm or 1-3 mm.

(30) The membrane attachment in the channel may be implemented by a cutaway part 12311 of the radially outermost channel wall portion.

(31) For example, a part 12311 of the channel wall may be cut away by a cut that may be planar. Along cut edges of the remaining channel 12312 and along cut edges of the cutaway part, there may be provided flanges 1234a, 1234b, which may be continuous along the edges or which may form separate attachment tongues.

(32) The membrane 1233 may thus be arranged along the plane of the cut, and the cutaway portion 12311 repositioned and attached.

(33) Flanges or attachment tongues, as described above, may be used for such attachment.

(34) Flanges 1234a, 1234b of the channel cut edges and the edges of the cutaway part 12311 may be connected to each other by e.g. clamps, snap connection, screws or nut/bolt connections 1235.

(35) The membrane 1233 may be clamped between the edges, or flanges, as the case may be.

(36) Referring to FIG. 5, for example, the membrane 1233 may be attached (such as clamped) to an outermost portion 12341 of the flanges 1234a, 1234b, spaced from the channel wall, such that the membrane is movable relative to an innermost portion 12342 of the flanges 1234a, 1234b, closest to the wall 12311, 12312. To this end, a distance between the flanges may taper outwardly from the channel wall. Hence, the membrane surface which is available for elastic deformation is increased.

(37) In one set of alternative embodiments, the membrane may be out-of-plane molded. That is, instead of having a generally two-dimensional shape when relaxed, the membrane could have a three-dimensional shape when relaxed.

(38) For example, in the relaxed position, the membrane could be formed towards the valve open position (FIG. 4a), whereby it would close, and optionally buckle, towards the radially innermost channel wall portion when the pressure is sufficiently higher in the control space Sc than in the flow space Sf.

(39) In another embodiment, in the relaxed position, the membrane could be formed towards the valve closed position (FIG. 4b), whereby it would open, and optionally buckle, towards the radially outermost channel wall portion when the pressure is sufficiently higher in the flow space Sf than in the control space Sc.

(40) The control connection 1232 provides a fluid connection with the control space Sc, such that the pressure in the control space Sc can be regulated. The connection may be provided by means of a through hole in the channel wall, optionally provided with a coupling member or other means by which a fluid connection may be established.

(41) As another alternative, the connection may be provided in the joint between the cutaway channel wall part and the remaining channel wall.

(42) Typically, this connection 1232 will be connected to the suction generator, such as to the same suction generator that generates the main suction in the separator 12. Hence, the connection may be provided by a hose connecting to a point in the air path downstream of the separator 12 and upstream of the suction generator 14.

(43) It is possible, of course, to apply pressurized fluid to the connection, if desired and if available.

(44) The valve 123 will typically be arranged at or near an inlet for dust-laden air to a separator housing 127.

(45) The operation of the valve 123 will now be described.

(46) In normal operation of the valve 123, a suction force is provided at a downstream side of the separator, and preferably even at a downstream side of a post-separator 13, such as a HEPA filter.

(47) This suction force will thus draw air through the system 1, such that dust-laden air is drawn in via a system inlet, optionally pre-separated and then led through the valve 123, into the separator 12, where at least some of the dust is trapped by a filter body 126. The thus cleaned (but not necessarily entirely clean) air exits the separator 12, optionally enters a post-separator 13 and then is drawn into the suction generator 14, after which it may be expelled to the ambient environment.

(48) During such normal operation, a suction force is applied to the control connection 1232, as described above. By connecting the control connection 1232 to the suction generator 14 downstream of the separator, the difference in pressure drop will make sure the pressure is always lower in the control space Sc than in the flow space Sf, whereby the membrane 1233 will assume the open position.

(49) Preferably, the membrane 1233 may be drawn all the way to the channel outermost wall portion Co, such that it provides a minimum of hindrance to the flow in the channel.

(50) A determination of a need to clean the filter may be made by the user, e.g. as it is discovered that the overall suction efficiency is reduced. Alternatively, it may be determined automatically, e.g. by measuring a pressure difference over the separator 12, or by measuring a motor parameter indicating that the system resistance is increasing. As yet another alternative, cleaning may be effected at predetermined time intervals.

(51) As a first action, the valve 123 will be actuated, either by simply turning off the suction at the control space Sc, by connecting the control space to ambient pressure, or by connecting the control space to a source of pressurized air.

(52) When the pressure in the control space Sc is sufficiently larger than that in the flow space, the membrane 1233 will shift towards the radially innermost wall portion Ci of the channel to close off the flow.

(53) The suction generator 14 continues to draw a vacuum in the separator housing 127.

(54) Once a sufficiently low pressure has been achieved, a cleaning valve 124 at a downstream side of the filter is actuated to connect to air of higher pressure, such as ambient air, to provide a reverse air burst through the separator body 126, such that the separator is cleaned. In the case where the separator body is sufficiently flexible, agitation of the separator body 126 may be achieved. The cleaning valve 124 may then be closed, and the procedure repeated as many times as desired.

(55) Once the cleaning is determined to be completed, the suction generator 14 is again applied to the control space Sc, whereby the membrane 1233 is drawn towards the open position and normal operation may resume.

(56) Referring to FIGS. 6a-6b, there is illustrated an alternative embodiment of a valve 223, wherein the membrane is formed by a bladder 2233, which encloses the control space Sc and which may be attached to the radially outer wall as illustrated in FIG. 6a, such that it, in its collapsed state essentially follows this wall. When the pressure differential over the membrane shifts such that the pressure in the flow space is lower than that in the control space Sc, the bladder will expand and contact the radially inner wall, as illustrated in FIG. 6b.

(57) The bladder may be attached to the outer wall by adhesive and/or mechanically (by rivets, bolts, etc.) by means of e.g. a flange provided along a bladder edge.

(58) The bladder may be attached to an inner wall of the channel, or to a removable portion of the wall, such as the cut-off portion described before. It is understood that edges of the bladder may be clamped between the flanges of such cut-off portion arrangement.

(59) Moreover, the radially outer portion of the bladder may be formed of a rigid material, which may be adapted to follow the shape of the channel wall, and to seal against it, while the portion facing the flow space has the form of a flexible membrane, as described above.

(60) Optionally, an accumulator 1251 may be provided between the suction generator 14 and the control connection 1232. By allowing the suction generator 14 to operate via the accumulator 1251 and a non-return valve 1252, it is possible to accumulate a vacuum so that a faster response time for the valve 123 may be provided when it is desired to open the valve.

(61) The connection 125 between the connector 1232 and the suction generator 14 may be controlled by the valve 1253, which may be arranged to selectively connect the control space Sc to the accumulator 1251 or to ambient pressure.

(62) Analogously, it is possible to accumulate a pressure, e.g. in a separate accumulator, and apply this pressure to the control space Sc so as to achieve a rapid closing of the valve. A pressure accumulator may be driven by a separate pump, or via an outlet of the suction generator 14. A valve (not shown) may be arranged to control the connection between such pressure accumulator and the control space Sc.

(63) The accumulator may be formed by a hollow chassis of the machine. That is, vacuum, or pressure, may be stored inside e.g. hollow beams forming the machine chassis.

(64) In one embodiment, the cutoff portion may be formed from a transparent material, such that the membrane may be inspected while in operation.