SCAVENGE PUMP ASSEMBLY FOR AN AIRCRAFT ENGINE OIL SYSTEM
20260117683 ยท 2026-04-30
Inventors
Cpc classification
F01M2001/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2001/0238
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An engine includes an engine oil system. The engine oil system includes a pump assembly forming a portion of an oil flow path. The pump assembly includes a drive shaft, a plurality of pumps, and a pump housing. The drive shaft extends along a rotational axis. The plurality of pumps are arranged axially along the rotational axis. Each of the plurality of pumps includes a pump rotor coupled with the drive shaft. The pump housing extends along the rotational axis between a first housing end and a second housing end. The pump housing circumscribes and houses the drive shaft and the plurality of pumps between the first housing end and the second housing end. The pump housing includes a plurality of housing body portions axially stacked along the rotational axis to form the pump housing. The plurality of housing body portions collectively form an internal oil passage through the pump housing.
Claims
1. An engine for an aircraft propulsion system, the engine comprising: an engine oil system including a pump assembly forming a portion of an oil flow path through the engine oil system, the pump assembly including a drive shaft, a plurality of pumps, and a pump housing, the drive shaft extending along a first rotational axis, the plurality of pumps arranged axially along the first rotational axis, each of the plurality of pumps including a pump rotor coupled with the drive shaft, and the pump housing extending along the first rotational axis between a first housing end and a second housing end, the pump housing circumscribing and housing the drive shaft and the plurality of pumps between the first housing end and the second housing end, the pump housing including a plurality of housing body portions axially stacked along the first rotational axis to form the pump housing, the plurality of housing body portions collectively forming an internal oil passage through the pump housing.
2. The engine of claim 1, further comprising an engine rotational assembly including an engine shaft and a rotor, the rotor coupled with the engine shaft, the engine rotational assembly rotatable about a second rotational axis, the engine shaft coupled with the drive shaft.
3. The engine of claim 2, further comprising a gear train coupling the drive shaft with the engine shaft.
4. The engine of claim 1, wherein the plurality of housing portions form the internal oil passage extending axially through each of the plurality of housing portions.
5. The engine of claim 1, wherein the pump housing forms a pump cavity for the pump rotor of each of the plurality of pumps, and the internal oil passage is disposed radially outward of the pump cavity for the pump rotor of each of the plurality of pumps.
6. The engine of claim 5, wherein the internal oil passage is connected in fluid communication with the pump cavity for the pump rotor of each of the plurality of pumps.
7. The engine of claim 1, wherein the pump housing includes a first bearing mounted on a first housing body portion of the plurality of housing body portions, the first bearing rotationally supports the drive shaft, and the internal oil passage is connected in fluid communication with the first bearing.
8. The engine of claim 7, wherein the internal oil passage includes a first passage segment and a second passage segment, the first passage segment extends radially through the first housing body portion and is connected in fluid communication with the first bearing, and the second passage segment extends axially through each of the plurality of housing body portions and is connected in fluid communication with the first passage segment.
9. The engine of claim 7, wherein the pump housing includes a second bearing mounted on a second housing body portion of the plurality of housing body portions, the second bearing rotationally supports the drive shaft, and the internal oil passage is connected in fluid communication with the second bearing.
10. The engine of claim 1, wherein the pump housing includes a plurality of annular seals, each of the plurality of annular seals is positioned axially between each axially adjacent pair of the plurality of housing body portions, and the internal oil passage extends axially through each of the plurality of housing portions radially inside of the plurality of annular seals.
11. An engine for an aircraft propulsion system, the engine comprising: an engine oil system including a pump assembly forming a portion of an oil flow path through the engine oil system, the pump assembly including a drive shaft, a plurality of pumps, and a pump housing, the drive shaft extending along a first rotational axis, the plurality of pumps arranged axially along the first rotational axis, each of the plurality of pumps including a pump rotor coupled with the drive shaft, and the pump housing extending along the first rotational axis between a first housing end and a second housing end, the pump housing circumscribing and housing the drive shaft and the plurality of pumps between the first housing end and the second housing end, the pump housing including a plurality of housing body portions axially stacked along the first rotational axis to form the pump housing, the plurality of housing body portions forming a pump cavity for the pump rotor of each of the plurality of pumps, the plurality of housing body portions collectively forming an internal oil passage through the pump housing, the internal oil passage disposed radially outward of the pump cavity for the pump rotor of each of the plurality of pumps.
12. The engine of claim 11, wherein the plurality of housing portions form the internal oil passage extending axially through each of the plurality of housing portions.
13. The engine of claim 11, wherein the pump housing includes a plurality of annular seals, each of the plurality of annular seals is positioned axially between each axially adjacent pair of the plurality of housing body portions, and the internal oil passage extends axially through each of the plurality of housing portions radially inside of the plurality of annular seals.
14. The engine of claim 11, wherein the internal oil passage extends to an exterior of the pump housing.
15. The engine of claim 11, further comprising an engine rotational assembly including an engine shaft and a rotor, the rotor coupled with the engine shaft, the engine rotational assembly rotatable about a second rotational axis, the engine shaft coupled with the drive shaft.
16. An engine for an aircraft propulsion system, the engine comprising: an engine oil system including a pump assembly forming a portion of an oil flow path through the engine oil system, the pump assembly including a drive shaft, a plurality of pumps, and a pump housing, the drive shaft extending along a first rotational axis, the plurality of pumps arranged axially along the first rotational axis, each of the plurality of pumps including a pump rotor coupled with the drive shaft, and the pump housing extending along the first rotational axis between a first housing end and a second housing end, the pump housing circumscribing and housing the drive shaft and the plurality of pumps between the first housing end and the second housing end, the pump housing including a plurality of housing body portions axially stacked along the first rotational axis to form the pump housing, the plurality of housing body portions collectively forming an internal oil passage through the pump housing, the internal passage including a plurality of passage segments, at least one of the plurality of passage segments extending axially through the plurality of housing portions.
17. The engine of claim 16, wherein the pump housing includes a plurality of annular seals, each of the plurality of annular seals is positioned axially between each axially adjacent pair of the plurality of housing body portions, and the internal oil passage extends axially through each of the plurality of housing portions radially inside of the plurality of annular seals.
18. The engine of claim 16, wherein at least one of the passage segments extends to an exterior of the pump housing.
19. The engine of claim 16, further comprising an engine rotational assembly including an engine shaft and a rotor, the rotor coupled with the engine shaft, the engine rotational assembly rotatable about a second rotational axis, the engine shaft coupled with the drive shaft.
20. The engine of claim 16, wherein the pump housing forms a pump cavity for the pump rotor of each of the plurality of pumps, and each of the passage segments is disposed radially outward of the pump cavity for the pump rotor of each of the plurality of pumps.
Description
DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032]
[0033]
[0034] The gas turbine engine 22 of
[0035] Components of the compressor section 26 and/or the turbine section 30 form a first rotational assembly 38 (e.g., a high-pressure spool) and a second rotational assembly 40 of the gas turbine engine 22. The first rotational assembly 38 and the second rotational assembly 40 are mounted for rotation about a rotational axis 42 (e.g., an axial centerline) of the gas turbine engine 22 relative to the engine static structure 32.
[0036] The first rotational assembly 38 includes a first shaft 44, a bladed compressor rotor 46 for the compressor section 26, and a bladed first turbine rotor 48 for the high-pressure turbine section 30A. The first shaft 44 interconnects the bladed first compressor rotor 46 and the bladed first turbine rotor 48.
[0037] The second rotational assembly 40 includes a second shaft 50 and a bladed second turbine rotor 52 (e.g., a power turbine rotor) for the low-pressure turbine section 30B. The second shaft 50 is connected to the bladed second turbine rotor 52. The second shaft 50 couples the bladed second turbine rotor 52 with a propulsor 54 (e.g., a propeller) of the propulsion system 20. The second shaft 50 of
[0038] The engine static structure 32 includes one or more engine cases, cowlings, inner fixed structures, and/or other non-rotating structures configured to house and/or support components of the gas turbine engine sections 26, 28, 30. The engine static structure 32 further includes one or more bearing assemblies configured to rotationally support components of the first rotational assembly 38 and the second rotational assembly 40.
[0039] In operation of the gas turbine engine 22, ambient air is directed into (e.g., from an air intake) and through the compressor section 26 along a core flow path C. Air flow along the core flow path C is compressed in the compressor section 26, mixed and burned with fuel in the combustor 36, and the resultant combustion gas is directed through the high-pressure turbine section 30A and the low-pressure turbine section 30B. The bladed first turbine rotor 48 and the bladed second turbine rotor 52 rotationally drive the first rotational assembly 38 and the second rotational assembly 40, respectively, in response to the combustion gas flow through the high-pressure turbine section 30A and the low-pressure turbine section 30B. The second rotational assembly 40 drives rotation of the propulsor 54 to generate thrust for the propulsion system 20.
[0040] Referring to
[0041] The engine oil system 34 includes an oil flow path 64, an oil pump 66, an oil tank 68, and a scavenge pump assembly 70. The oil pump 66 is configured to circulate oil from the oil tank 68 along the oil flow path 64 to direct (e.g., pump) the oil to the engine oil loads 62 for lubrication and/or cooling of the engine oil loads 62. Oil from the engine oil loads 62 is directed to return to the oil tank 68 by the scavenge pump assembly 70. For example, the scavenge pump assembly 70 may operate to direct (e.g., pump) oil from one or more of the engine oil loads 62, or an oil sump downstream of the engine oil loads 62, to the oil tank 68.
[0042]
[0043] The drive shaft 72 extends between and to a first axial end 78 of the drive shaft 72 and a second axial end 80 of the drive shaft 72 along an axis 82 (e.g., a rotational axis). The drive shaft 72 is rotatable about the axis 82. The drive shaft 72 is coupled with the second shaft 50 by the accessory gear box 60. For example, the drive shaft 72 is coupled with a gear assembly 84 of the accessory gear box 60 at (e.g., on, adjacent, or proximate) the first axial end 78. The drive shaft 72 of
[0044] The pump housing 74 extends between and to a first axial end 86 of the pump housing 74 and a second axial end 88 of the pump housing 74 along the axis 82. The first axial end 86 may be mounted to or otherwise disposed at (e.g., on, adjacent, or proximate) the accessory gear box 60. The second axial end 88 is disposed at (e.g., on, adjacent, or proximate) the second axial end 80. The pump housing 74 is formed by a plurality of discrete housing body portions 90 axially arranged along the axis 82 between and to the first axial end 86 and the second axial end 88. For example, the housing body portions 90 are mounted together as an axial stack forming the pump housing 74. Each of the housing body portions 90 extends circumferentially about (e.g., completely around) the axis 82.
[0045] The pump housing 74 houses the drive shaft 72 and each of the scavenge pumps 76. The pump housing 74 may facilitate rotational support of the drive shaft 72. The pump housing 74 forms a pump cavity 87 for each of the scavenge pumps 76. For example, each of the housing body portions 90 may form and/or circumscribe the pump cavity 87 for a respective one of the scavenge pumps 76 or the pump cavity 87 for more than one of the scavenge pumps 76. The pump cavity 87 of each of the scavenge pumps 76 is connected in fluid communication with the engine oil loads 62 (e.g., one engine oil load 62, a portion of one of the engine oil loads 62, etc.) along the oil flow path 64. The pump housing 74 forms a pump outlet 89 for each of the respective scavenge pumps 76 and pump cavities 87.
[0046] Each of the scavenge pumps 76 is driven by rotation of the drive shaft 72. For example, each of the scavenge pumps 76 may include a pump rotor 104 mounted on or otherwise coupled with the drive shaft 72 within the pump cavity 87.
[0047] During operation of the gas turbine engine 22 and its engine oil system 34, the gas turbine engine 22 (e.g., the second shaft 50) drives rotation of the drive shaft 72 through the gear train 56 (e.g., the gear box 58 and the accessory gear box 60). This rotation of the drive shaft 72 drives the scavenge pumps 76 (e.g., the pump rotors 104) to direct (e.g., pump) oil from the engine oil loads 62 back to the oil tank 68 along the oil flow path 64, for subsequent use by the engine oil system 34.
[0048] Referring to
[0049] The pump housing 74 may include a plurality of annular seals 102 (e.g., O-rings) configured to facilitate fluid sealing between axially adjacent housing body portions 90. For example, the seals 102 may be disposed axially between the first axial side 98 and the second axial side 100 of axially adjacent housing body portions 90. The seals 102 extend circumferentially about (e.g., completely around) the axis 82 and are radially positioned between the outer radial side 94 and the inner radial side 96.
[0050] The pump housing 74 may include one or more bearings 106 configured to rotationally support the drive shaft 72. The bearings 106 of
[0051] The internal oil passages 92 of
[0052] The bearing supply passage 108 of
[0053] The bearing return passage 110 of
[0054] During operation of the gas turbine engine 22 and its engine oil system 34, the bearing supply passage 108 receives a pressurized supply of oil through the passage inlet 112 and directs the oil through the bearing supply passage 108 (e.g., the segments 108A-C) to the bearings 106. For example, the bearing supply passage 108 may receive the pressurized supply of oil from the accessory gear box 60 (e.g., oil supplied to the accessory gear box 60 from the engine oil system 34) or from an upstream portion of the engine oil system 34. The oil lubricates and cools the bearings 106 and is directed through the bearing return passage 110 (e.g., the segments 110A-C) from the bearings 106 to the passage outlet 118. Oil from the passage outlet 118 may be directed into the accessory gear box 60 (e.g., a sump of the accessory gear box 60) and subsequently returned to the engine oil system 34 (e.g., the oil tank 68) by operation of the scavenge pump assembly 70.
[0055]
[0056] The scavenge return manifold passage 120 includes a plurality of inlet passage segments 122 and a common outlet passage segment 124 formed by the housing body portions 90, 90A-E. Each of the inlet passage segments 122 may be formed by one of the housing body portions 90, 90A-E. Each of the inlet passage segments 122 includes a manifold inlet 126 of the scavenge return manifold passage 120 disposed at (e.g., on, adjacent, or proximate) and connected in fluid communication with the pump outlet 89 of a respective one of the scavenge pumps 76. Each of the inlet passage segments 122 extends between and to the manifold inlet 126 and the common outlet passage segment 124. The common outlet passage segment 124 includes a manifold outlet 128 of the scavenge return manifold passage 120, for example, at (e.g., on, adjacent, or proximate) an exterior of the pump housing 74. The common outlet passage segment 124 extends (e.g., axially extends) through each of the housing body portions 90, 90A-E from each of the inlet passage segments 122 to the manifold outlet 128. In other words, each of the housing body portions 90, 90A-E forms an axial portion of the common outlet passage segment 124, which housing body portions 90, 90A-E and axial portions are aligned to form the common outlet passage segment 124 extending between and to the inlet passage segments 122 and the manifold outlet 128.
[0057] During operation of the gas turbine engine 22 and its engine oil system 34, rotation of the drive shaft 72 drives the scavenge pumps 76 (e.g., the pump rotors 104) to direct (e.g., pump) oil from the engine oil loads 62 back to the oil tank 68 through the scavenge return manifold passage 120. Each of the scavenge pumps 76, sequentially arranged along the scavenge return manifold passage 120 in an axial direction relative to the axis 82, pump oil into the common outlet passage segment 124 through the respective inlet passage segments 122.
[0058] In at least some conventional engine oil systems, fluid (e.g., oil) interconnections with a scavenge pump assembly are made by a plurality of external conduits (e.g., pipes, tubes, hoses, etc.) extending between the scavenge pump housing and other components of the engine or the engine oil system. These external conduits may significantly increase a footprint of the scavenge pump assembly within the engine, as well as a weight and complexity of the engine oil system. The present disclosure scavenge pump assembly 70 facilitates a reduction in a quantity and footprint of these external conduits by forming the internal oil passages 92 with the pump housing 74 (e.g., the housing body portions 90), thereby facilitating the conveyance of oil to and from different scavenge pumps 76, bearings 106, cavities, and other portions of the scavenge pump assembly 70 within the enclosure of the pump housing 74. While the present disclosure internal oil passages 92 are described herein using examples of the internal oil passages 92 (e.g., the passages 108, 110, 120) above, the present disclosure is not limited to the foregoing exemplary internal oil passages 92, and aspects of the present disclosure may include other fluid (e.g., oil) passages formed by and through a plurality of housing body portions (e.g., the housing body portions 90) of a scavenge pump housing, such as the scavenge pump housing 74 for the scavenge pump assembly 70.
[0059] While the principles of the disclosure have been described above in connection with specific apparatuses and methods, it is to be clearly understood that this description is made only by way of example and not as limitation on the scope of the disclosure. Specific details are given in the above description to provide a thorough understanding of the embodiments. However, it is understood that the embodiments may be practiced without these specific details.
[0060] It is noted that the embodiments may be described as a process which is depicted as a flowchart, a flow diagram, a block diagram, etc. Although any one of these structures may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc.
[0061] The singular forms a, an, and the refer to one or more than one, unless the context clearly dictates otherwise. For example, the term comprising a specimen includes single or plural specimens and is considered equivalent to the phrase comprising at least one specimen. The term or refers to a single element of stated alternative elements or a combination of two or more elements unless the context clearly indicates otherwise. As used herein, comprises means includes. Thus, comprising A or B, means including A or B, or A and B, without excluding additional elements.
[0062] It is noted that various connections are set forth between elements in the present description and drawings (the contents of which are included in this disclosure by way of reference). It is noted that these connections are general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect. Any reference to attached, fixed, connected, or the like may include permanent, removable, temporary, partial, full and/or any other possible attachment option.
[0063] The terms substantially, about, approximately, and other similar terms of approximation used throughout this patent application are intended to encompass variations or ranges that are reasonable and customary in the relevant field. These terms should be construed as allowing for variations that do not alter the basic essence or functionality of the invention. Such variations may include, but are not limited to, variations due to manufacturing tolerances, materials used, or inherent characteristics of the elements described in the claims and should be understood as falling within the scope of the claims unless explicitly stated otherwise.
[0064] No element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112(f) unless the element is expressly recited using the phrase means for. As used herein, the terms comprise, comprising, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0065] While various inventive aspects, concepts and features of the disclosures may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts, and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present application. Still further, while various alternative embodiments as to the various aspects, concepts, and features of the disclosuressuch as alternative materials, structures, configurations, methods, devices, and components, and so onmay be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts, or features into additional embodiments and uses within the scope of the present application even if such embodiments are not expressly disclosed herein. For example, in the exemplary embodiments described above within the Detailed Description portion of the present specification, elements may be described as individual units and shown as independent of one another to facilitate the description. In alternative embodiments, such elements may be configured as combined elements.