In situ apparatus and method for providing deuterium oxide or tritium oxide in an industrial apparatus or method
11649165 · 2023-05-16
Assignee
Inventors
- Daryl Ludlow (Diamond Point, NY, US)
- Glenn Eisman (Bailey Island, ME, US)
- Trent M. Molter (South Windsor, CT, US)
Cpc classification
C01B5/02
CHEMISTRY; METALLURGY
B01D59/50
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C01B4/00
CHEMISTRY; METALLURGY
B01D53/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In an aspect, an electrochemical hydrogen isotope recycling apparatus for recycling a feedstream comprising a single isotope of hydrogen, comprising: an electrochemical recycling unit, the unit comprising an anode; a cathode; an isotope-treated, cation exchange membrane operatively disposed between the anode and cathode, the isotope-treated, cation exchange membrane having heavy water containing the isotope of hydrogen therein, the unit configured to receive the feedstream containing the single isotope of hydrogen; wherein the single isotope is deuterium or tritium and when the single isotope is deuterium, the heavy water comprises D.sub.2O and when the single isotope is tritium, the heavy water is T.sub.2O.
Claims
1. An electrochemical hydrogen isotope recycling apparatus for recycling a feedstream comprising a single isotope of hydrogen, comprising: a gas stream comprising the isotope of hydrogen; a pre-filter trap configured to receive the gas stream; a humidifier in fluid communication with and disposed upstream of an electrochemical recycling unit and that is configured to humidify the gas stream with a heavy water containing the isotope of hydrogen; wherein the electrochemical recycling unit comprises an anode; a cathode; an isotope-treated, cation exchange membrane operatively disposed between the anode and cathode, the isotope-treated, cation exchange membrane having heavy water containing the isotope of hydrogen therein, the unit configured to receive the feedstream containing the single isotope of hydrogen; a heavy water generator that is in fluid communication with the humidifier and configured to provide a heavy water to the humidifier, wherein the heavy water generator comprises a reactor unit in fluid communication with the electrochemical recycling unit, wherein the reactor unit comprises a non-oxygen containing compound that is capable of reacting with the isotope of hydrogen in the feedstream to form a reaction product; an enthalpy exchange drier that is in in fluid communication with the heavy water generator that is configured to add or remove heat from a stream received from the heavy water generator and to provide a liquid heavy water or heavy water vapor containing the isotope of hydrogen to the gas stream downstream of the pre-filter trap; a dehumidifier in fluid communication with and disposed downstream of the electrochemical recycling unit; and wherein the single isotope is deuterium or tritium and when the single isotope is deuterium, the heavy water comprises D.sub.2O and when the single isotope is tritium, the heavy water is T.sub.2O.
2. The apparatus of claim 1, wherein components of the apparatus containing a non-isotopic water are pre-processed using a heavy water containing the isotope of hydrogen to exchange hydrogen for the isotope of hydrogen.
3. The apparatus of claim 1, further comprising a saturator in fluid communication with and disposed downstream of a unit configured to capture the heavy water containing the isotope of hydrogen evolved from the cathode, and wherein the humidifier comprises an isotope-treated, cation exchange membrane having heavy water containing the isotope of hydrogen therein.
4. The apparatus of claim 1, wherein the dehumidifier comprises a cold trap, an adsorbent, a polymer membrane, a ceramic membrane, a film, a palladium separator, or a pressure swing absorption unit.
5. The apparatus of claim 1, wherein the isotope-treated, cation exchange membrane comprises an isotope-treated perfluorosulfonic acid membrane.
6. The apparatus of claim 1, wherein the anode or the cathode or an interfacial layer associated with one or both of them comprises an ionomer or other water-containing layer having the heavy water containing the isotope of hydrogen therein, wherein the cathode is configured for active or passive heavy water circulation, wherein the cathode is actively flooded with heavy water or wherein the cathode comprises a passively flooded cathode, further comprising a circulation pump in fluid communication with a cathode inlet and a reservoir containing the heavy water, the pump configured to pump the heavy water to the cathode inlet, the reservoir also in fluid communication with a cathode outlet and configured to receive the heavy water evolved at the cathode outlet.
7. The apparatus of claim 1, further comprising a reservoir; wherein the pre-filter trap is configured to receive the gas stream, wherein the gas stream comprises a gas that include the gas comprising the isotope of hydrogen and at least one other gas, wherein the pre-filter trap is configured to capture the at least one other gas; and wherein the reservoir contains the heavy water having an outlet disposed above and in fluid communication with a cathode inlet and configured to a supply the heavy water to the cathode inlet, the reservoir having an inlet disposed in a head space of the reservoir in fluid communication with a cathode outlet configured to receive the heavy water evolved at the cathode outlet by a bubble lift method.
8. An electrochemical hydrogen isotope recycling apparatus for recycling a feedstream comprising an isotope of hydrogen, comprising: a gas stream comprising the isotope of hydrogen; a pre-filter trap configured to receive the gas stream; a humidifier in fluid communication with and disposed upstream of an electrochemical recycling unit and that is configured to humidify the gas stream with a heavy water containing the isotope of hydrogen; wherein the electrochemical recycling unit, comprises an anode; a cathode; isotope-treated, cation exchange membrane operatively disposed between the anode and cathode, the isotope-treated, cation exchange membrane having heavy water containing the isotope of hydrogen therein, the unit configured to receive the feedstream containing the isotope of hydrogen; a heavy water generator that is in fluid communication with the humidifier and configured to provide a heavy water to the humidifier; an enthalpy exchange drier that is in in fluid communication with the heavy water generator that is configured to add or remove heat from a stream received from the heavy water generator and to provide a liquid heavy water or heavy water vapor containing the isotope of hydrogen to the gas stream downstream of the pre-filter trap; a dehumidifier in fluid communication with and disposed downstream of the electrochemical recycling unit; and wherein the heavy water generator comprises a reactor unit in fluid communication with the electrochemical recycling unit, wherein the reactor unit comprises a non-oxygen containing compound that is capable of reacting with the isotope of hydrogen in the feedstream to form a reaction product.
9. The apparatus of claim 8, wherein the reactor unit is capable of reacting with the isotope of hydrogen in the feedstream to form an intermediate compound comprising a deuterated and/or tritiated non-oxide compound and wherein the reactor unit is capable of burning or catalytically reacting the intermediate compound in the presence of oxygen to form D.sub.2O and/or T.sub.2O.
10. The apparatus of claim 8, wherein the non-oxygen containing compound comprises a halide, a compound comprising a CN moiety, S, Se, Te, Po, N, P, As, Sb, Bi, an alkali metal, an alkaline earth metal, or a rare earth metal.
11. A hydrogen isotope recycling apparatus for recycling an isotope of hydrogen, comprising: a gas stream comprising the isotope of hydrogen; a pre-filter trap configured to receive the gas stream; a humidifier in fluid communication with and disposed upstream of an electrochemical recycling unit and that is configured to humidify the gas stream with a heavy water containing the isotope of hydrogen; wherein the electrochemical recycling unit comprises: an anode; a cathode; and an isotope-treated cation exchange medium operatively disposed between the anode and cathode, the isotope-treated cation exchange medium having heavy water containing the isotope of hydrogen therein, the device configured to receive a feedstream containing the isotope of hydrogen; a heavy water generator that is in fluid communication with the humidifier and configured to provide a heavy water to the humidifier; the heavy water generator including a reactor in fluid communication with the electrochemical recycling unit; an enthalpy exchange drier that is in in fluid communication with the heavy water generator that is configured to add or remove heat from a stream received from the heavy water generator and to provide a liquid heavy water or heavy water vapor containing the isotope of hydrogen to the gas stream downstream of the pre-filter trap; a dehumidifier in fluid communication with and disposed downstream of the electrochemical recycling unit; and wherein components of the apparatus containing a non-isotopic water are pre-processed using a heavy water containing the isotope of hydrogen of the products to exchange hydrogen for the isotope of hydrogen; wherein at least one of the anode and the cathode comprise a water-containing layer that comprises the heavy water.
12. A process by which heavy water is produced using the apparatus of claim 1, the process comprising directing a feedstream to the electrochemical recycling unit comprising the single isotope of hydrogen; directing a hydrogen stream comprising the single isotope of hydrogen from the anode of the electrochemical recycling unit to the reactor; reacting the single isotope of hydrogen in the heavy water generator to produce heavy water.
13. The process of claim 12, wherein anode and cathode exhaust or outlet streams contain heavy water, whereby the process comprises recovering the heavy water at the anode and the cathode by a water recovery system and actively flooding the cathode with the heavy water.
14. The process of claim 12, further comprising adsorbing the heavy water evolved from the cathode in a pressure swing adsorber; and wherein the process further comprises recycling the heavy water or water vapor to the humidifier or to the anode.
15. The process of claim 12, further comprising actively flooding the cathode with the heavy water.
16. The process of claim 12, further comprising passively flooding the cathode with the heavy water by a bubble lift method, wherein the hydrogen isotope recycling apparatus further comprises a reservoir containing the heavy water having an outlet disposed above and in fluid communication with a cathode inlet and configured to a supply the heavy water to the cathode inlet, the reservoir having an inlet disposed in a head space of the reservoir in fluid communication with a cathode outlet configured to receive the heavy water evolved at the cathode using the bubble lift method.
17. The process of claim 12, further comprising receiving the gas stream in the pre-filter trap, wherein the gas stream comprises a gas that includes the gas comprising the isotope of hydrogen and at least one other gas, wherein the process further comprises capturing the at least one other gas.
18. The process of claim 12, wherein the reacting to form the heavy water comprises combustion.
19. The process of claim 12, further comprising measuring a D.sub.2O level using a D.sub.2O level sensor(s), wherein the measurement is performed by D.sub.2O mass sensor(s), monitoring the D.sub.2O level with a controller that can adjust the reaction rate, and directing a liquid D.sub.2O to a containment vessel.
20. The process of claim 12, further comprising measuring the reaction conditions to form a measured reaction condition output, wherein the reaction conditions include at least one of a reaction temperature, a reaction pressure, a thermal conductivity, a heat flux, or a concentration of at least one reactant, monitoring the measured reaction condition output via a controller, and adjusting the reaction conditions based on the measured reaction condition output.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other features, advantages and details appear, by way of example only, in the following detailed description of embodiments, the detailed description referring to the drawings in which:
(2)
(3)
(4)
(5)
(6)
(7) Appendix A is a copy of U.S. Pat. No. 8,663,448, which is incorporated herein by reference in its entirety; and
(8) Appendix B is a copy of U.S. Pat. No. 8,734,632, which is incorporated herein by reference in its entirety.
DESCRIPTION OF THE EMBODIMENTS
(9) The following description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
(10) The invention is based on the discovery that processing any of the three isotopes of hydrogen in the presence of second isotope of hydrogen (or third), yields an impure recycled product (mixture) from an isotopic composition perspective beyond that found in nature. In other words, it has been found that processing D.sub.2, deuterium (.sup.2H) in the presence of H.sub.2, hydrogen (.sup.1H), i.e., no neutrons, results in a recycled product gas with a mixture of .sup.1H and .sup.2H isotopes of hydrogen. Such identifications are routinely performed by analytical laboratories using mass spectrometry as well as other established hydrogen analysis techniques.
(11) A process and electrochemical recycling device to recycle hydrogen or any of its isotopes H (hydrogen), D (deuterium), or T (tritium), from any device, application, or process that is hydrogen or hydrogen isotope intensive is disclosed. The device and process provide a new way to reclaim and recycle isotopes of hydrogen, specifically deuterium. This new method may also apply to processing tritium. In order to recycle a “heavy” (neutron containing) hydrogen species, such as deuterium and tritium, and to meet the purification requirements of the recycled species, it is necessary to understand exchange rates of hydrogen with deuterium or tritium or with their respective ionic forms (proton or a deuteron or a triton) can impact product purity. Hydrogen and its isotopes (deuterium and/or tritium) can exchange with themselves in any given process. This is necessary to understand because in addition to the proton exchange mechanism in the perfluorosulfonic acid membrane or other electrolytes used in electrochemical recycling units, any proton containing molecule, including water must be considered. Water is especially important as it is a requirement to support such ionic transport. If conventional H.sub.2O is used, it is likely that a hydrogen ion, i.e., a proton, from the water will exchange with a deuteron or D.sup.+ or triton or T.sup.+ containing molecule. Thereby forming all permutations of H.sub.2, D.sub.2, and H.sub.2O and D.sub.2O, in the case of deuterium, or all permutations of H.sub.2, T.sub.2, and H.sub.2O and T.sub.2O, in the case of tritium, and further permutations of both in the case where both are present, including H.sub.2, D.sub.2, T.sub.2, HD.sub.2, HT.sub.2, DT.sub.2, and H.sub.2O, D.sub.2O, T.sub.2O, HDO, DTO. For example, H.sub.2O in the presence of deuterium may become HDO, and in the presence of tritium may become HTO, and in the presence of both may become any of the preceding or TDO, HDO. This exchange process is well defined in liquid water, heavy or not. The issue is one of purity. If a high D and/or T content is required, then the exchange mechanism with an H must be overcome or engineered around. Preventing a mixed HD or HDO, or HT or HTO species from forming is key to providing a separated, high purity D.sub.2 or T.sub.2 gas stream. Ancillary sub-systems required to support the electrochemical process in the stack must also be deuterium or tritium intensive.
(12) This invention solves this problem and will allow for the separation and recycling of D.sub.2 or T.sub.2 without imparting H.sup.+ ions or hydrogen containing molecules originating from water in the various sub-systems of the electrochemical system
(13) In order to recycle a “heavy” hydrogen species in an industrial application, for example deuterium, and to meet the purification requirements of the application for the recycled species, it is necessary to understand the exchange rates of hydrogen with deuterium or with their respective ionic forms (proton or a deuteron). Hydrogen and its isotopes can exchange amongst themselves in any given chemical process. Exchange means a statistical “swapping” of the atoms amongst the different isotopes. This is important because, as shown in
(14) The issue is one of purity in that some applications must utilize one specific isotope. If a high D content is required, then the exchange mechanism with a H must be overcome or the process engineered to prevent mixing. Preventing a mixed HD or HDO species from forming is key to providing a separated, high purity D.sub.2 product gas stream, or for that matter, any isotope of hydrogen. The layering of ion exchange membranes separated by cell hardware, hereafter referred to as the “stack,” as well as any ancillary sub-system required to support the electrochemical process must also contain deuterium if deuterium is called for in high purity in the process.
(15) As mentioned above, it is also important that the critical components of the system, including the separator, namely those that employ or contain hydrogen or hydrogen compounds that are capable of proton exchange (e.g., water or hydrocarbon compounds), must also contain the desired isotope of the desired purity separated product gas. In the case of Nafion® as mentioned above, all water and all protons in the as-received membrane (which contains hydrogen and hydrogen compounds that are in the membrane) must be replaced with deuterium containing molecules prior to use. The same is true for tritium-based processes. If phosphoric acid is used as the proton exchange medium in the separation process, H.sub.3PO.sub.4 must also be replaced by using D.sub.3PO.sub.4, as an example.
(16) If the predetermined product gas or gas output is specified to be a defined mixture of H and D (or T), then knowing the proper ratios prior to use can be calculated and the proper concentrations of each utilized in the proton exchange system and components, such as the electrochemical apparatuses and methods described herein.
(17) Referring to
(18) The apparatuses and methods of the present invention solve the problem of the inability to provide relatively pure D.sub.2 from a (.sup.1H, H.sub.2O) proton exchange membrane electrochemical cell used in the recycling device.
(19) The apparatuses and methods of the present invention also apply to electrochemical compression applications, as well as water electrolysis applications if “heavy” hydrogen or water is present.
(20) Advantageously, this invention in the devices and processes described herein provides the ability to obtain relatively pure D.sub.2 from a water-centric (H.sub.2O) proton exchange membrane electrochemical cell used in the recycling device, which has not been possible previously.
(21) Gas is normally graded to a specified purity. For instance, 99%, 99.9%, 99.99%, etc. Where higher purity may be required for more sensitive applications in which impurities can have a negative impact on process conditions. In the case of heavy hydrogen isotopes (deuterium, tritium), isotopic purity may be specified. This refers to the fraction of the gas that is not entirely pure and contains lighter or higher isotope impurities. For instance, semiconductor grade deuterium from one supplier is listed as better than 99.999% chemical purity (referring to non-isotope impurities) and better than 99.75% isotopic purity (referring to impurities such as HD and H.sub.2).
(22) The effectiveness of a separation process involving chemical species is partly dependent on the process mechanics itself. For example, in an electrochemical separation device, a gas phase species such as molecular hydrogen (H.sub.2) is oxidized to protons and electrons at a catalyst interface. Though other gases can be present and must be separated from the H.sub.2 gas stream, there can be other molecular species that can be imparted into the product stream from the electrochemical process itself. One well known impurity is water, H.sub.2O. The water is part of the proton exchange membrane transport mechanism in polymeric proton exchange membrane materials, such as perfluorosulfonic acid-based membranes. Water facilitates low resistance ionic transport as the proton “hops” from one ionic site to another within the membrane. The water is incorporated into the membranes in the pretreatment of the membrane phase. The water solvates (hydrates) the ionic groups and also can hydrogen bond to other sites within the polymeric chain of a given membrane. In the case of perfluorosulfonic acid-based membranes, the water solvates (hydrates) the ionic sulfonic acid groups and also can hydrogen bond to other sites within the polymeric chain. One well known example of such a membrane material is DuPont's Nafion® series of ion exchange membranes of the perfluorosulfonic acid family. These perfluorosulfonic acid membranes have utility in water electrolyzers, fuel cells, chlor-alkali operations, to name a few. They can also be used in an electrochemical pump. The chemistry of an electrochemical pump is shown in
(23) The water that exits the membrane with the gas phase species of interest can be removed downstream of the electrochemical cell by conventional methods such as a cold trap, adsorbents, membrane or ceramic membranes and films, palladium separators, or even pressure swing absorption processes (PSA). In many cases the reclaimed water is desired as it can be reused in the process and therefore is beneficial to the overall efficiency of the electrochemical pump.
(24) There is an exchange rate between hydrogen atoms or ions in hydrogen-intensive gases and solutions, meaning if a hydrogen atom of one molecule comes in contact with a second molecule which also contains a hydrogen atom, there can be a swapping effect, or exchange mechanism, by which the two hydrogen atoms or ions switch host molecules. This exchange mechanism takes place at rapid rates in liquid water. In the case of an ion exchange membrane used for proton transport applications as described above, the proton or hydrogen ion may exchange with another proton in the water that is required to make the membrane functional by humidifying it to reduce transport (ionic) resistance. The exchanged hydrogen may come from a water (H.sub.2O) molecule or it may come from another gaseous H.sub.2 molecule or another H.sup.+ as it is driven through the membrane in the electrochemical process. The chemical formula for an example of such a reaction (Rxn 1) is:
H(1)−H(2)+H(3)−H(4)←.fwdarw.H(3)−H(1)+H(2)−H(4) (Rxn 1)
(25) or any other combination thereof. The numbers in brackets only are present to represent or label a specific hydrogen atom. If any other isotope of hydrogen is present, it can be inserted into any form of reaction 1, thereby eventually forming any or all permutations of H.sub.2, HD, HT, and DT.
(26) In the invention described below, and where there are combinations of hydrogen isotopes, such as a hydrogen, deuterium, or tritium, the exchange process may become significant and impact the desired product. For example, if H.sub.2 and D.sub.2 are present together as homonuclear diatomic molecules, after a period of time there will be a combination of H.sub.2, D.sub.2, and HD molecules. This exchange effect also takes place with water molecules such as H.sub.2O, and D.sub.2O, resulting in H.sub.2O, D.sub.2O, and DHO, and the results are analogous in the case of tritium. It can also take place between gases and liquids. For example H.sub.2O and D.sub.2 will result in all combinations of H and D molecules, including DHO and DH. Furthermore, there is a high likelihood that even if H.sub.2O remains as H.sub.2O, that the H itself has exchanged with another H containing molecule. This happens with hydrogen and all hydrogen isotopes, H, D, and T.
(27) In addition to gas or liquid phase isotope exchange, evolution of gas at the cathode of the electrochemical pump combines any available proton (H.sup.+, D.sup.+, T.sup.+) with another proton. Gas will evolve made up from any combination of available ionized isotopes.
(28) The invention relates to the processing of hydrogen isotopes, including deuterium and tritium. In a separation and recycling process requiring high purities of deuterium or tritium relative to protons (H.sup.+), the problem of conventional water-based proton exchange membranes such as Nafion®, with a deuterium atom or ion, results in a DH or a DHO species, and the case of tritium atom or ion, results in a TH or a THO species. If the predetermined input gas and output gas flows are D.sub.2 or T.sub.2, these species are considered impurities. If the product specification calls for high purities of D.sub.2 (or T.sub.2), and minimal H, then the conventional H.sub.2O containing membrane separation and transport mechanism in such electrochemical cells will contaminate the desired deuterium product. Separation of D (or T) from H after the fact is extremely complex and expensive. And considering the expense of deuterium (or tritium) molecules alone, it is desirable to maintain the high deuterium (or tritium) content of the process, including ancillary sub-systems including the humidification process used to provide water to the ion exchange membrane in the stack if such a humidifier is required.
(29) The invention is specific to a deuterium or tritium separation process in which D.sub.2 or T.sub.2 in the gas phase is separated from a second or third, or more, other gas phase species using the electrochemical membrane process. In this invention, it was advantageously discovered that the membrane must be pretreated with deuterated water (D.sub.2O) for deuterium separation, and tritiated water (T.sub.2O) for tritium separation, also referred to as heavy water or super heavy water, respectively, prior to use. The humidifier, regardless of the method of humidification, if required, must also be pretreated by using heavy water, and furthermore there must be a D.sub.2O or T.sub.2O condensation or adsorption process downstream of the electrochemical process so as to recycle the expensive heavy water. The heavy water deuterated (or tritiated) system must be utilized on the anode stream in an electrochemical pump, or on the anode and cathode streams of a fuel cell or a water electrolyzer if high purity deuterium or tritium products are required. Furthermore we found that all components in the electrochemical separation device capable of proton exchange must be rehydrated with heavy water in the case of deuterium, and super heavy water in the case of tritium. Liquid water of proper isotope and isotopic purity may also be utilized in the cathode of an electrochemical pump for membrane hydration.
(30) Presented in
(31) As stated above, and a surprising outcome of generating single isotope product gas, using the most commonly used separator as an example (Nafion®), the electrochemical pump membrane must be pretreated with D.sub.2O in the case of deuterium separation (or T.sub.2O if tritiated). In this step the ionic form of Nafion® or its equivalent, must be hydrated with D.sub.2O. The process can occur at the time of the membrane fabrication, once the membrane is in the ionic, or sulfonic acid form. If done at the time of ionization of the sulfonyl fluoride moiety attached to the perfluorosulfonic acid membrane, the complexity of the chemistry and handling of the polymer in the presence of D.sub.2O would be great, leading to a high expense. It is more attractive to treat the membrane once it is in its sulfonic acid form and hydrated with conventional water. In this case the conventional water will be rehydrated with deuterated, or heavy water, or tritiated, or super heavy water. This can be done regardless of whether the polymer is in the form of pellets or already fabricated into sheets. To do so would involve conventional rehydration methods such as soaking the membrane in D.sub.2O until the H.sub.2O is reduced to desired (low) levels. Soaking at elevated temperature may be performed as well. Once in deuterated form the membrane can be handled as before.
(32) It is important to point out that the ability to generate a high purity hydrogen isotope is not expected to be purer or exceed that what is commonly found in nature in the case of a hydrogen mixed gas stream, and in the case of a D.sub.2 or T.sub.2 mixed gas stream, is not expected to be purer or exceed the purity of the isotope found in the mixed gas stream. It is also imperative that all elements of the membrane and membrane electrode layers be treated with D.sub.2O (or T.sub.2O) if there are any conventional water species in such a layer. For example, as small strands of perfluorosulfonic acid can be used as a membrane extender in the electrode layer (referred to as ionomer), this material also will have to be treated with D.sub.2O. Any other species or layer, including any hydrated interfacial layer which has a water content must be pretreated. This would also apply to liquid acid electrochemical separators where any water or .sup.1H species would have to be ion exchanged with the desired isotope.
(33) Also presented in
(34) The high cost of isotopic pure water may require the capture and reuse of process water entrained in the anode and or cathode gas exhaust streams. Purification processes such as adsorption beds (pressure swing adsorption, temperature swing adsorption, enthalpy wheels, palladium membranes, cold traps, and enthalpy exchange membranes for example) may be used to capture water. These processes can be integrated such that any water captured can be redirected to the water system and or the gas system prior to the anode chamber of the electrochemical pump. For instance,
(35) Another aspect of this invention is the formation of heavy water in process or in situ. A second part or aspect of this invention is that D.sub.2O (or T.sub.2O) can be formed on site as part of the apparatuses or methods described herein with the desired isotopic phase of hydrogen. Specifically, any separated D.sub.2 or T.sub.2 can be combined with oxygen to form the heavy water of the desired isotope phase to be used in the process. As the gas to be recycled or reused was previously vented, any excess gas not recovered by the electrochemical process can be converted to the heavy water phase in the case of deuterium, or super heavy water phase in the case of tritium, and therefore considered an advantage in the process using heavy water. See balanced chemical reaction 2 (Rxn 2).
2D.sub.2+O.sub.2=2D.sub.2O (Rxn2)
(36) It is pointed out the above is only an example. If a different membrane is used, all hydrogen, protons, or related hydrogen sources must be replaced by the desired isotopic phase. This includes water as well. This example can be extended to include phosphoric acid-based electrochemical processes, potassium hydroxide or its analogs, other acid based systems, as well as any solid state conductor.
(37) As described herein, there are processes that require the use of D.sub.2 and/or T.sub.2 but do not chemically consume or otherwise alter the substance that is being processed. Recovery techniques such as electrochemical pumping, compression and purification may be employed as described to reclaim and recycle this high value substance. However, in some cases it may be more economical or technically feasible to chemically react D.sub.2 so as to form another D-containing substance that can be recovered and reused in the process or used in a second process. This second D containing molecule may also be acted upon chemically or electrochemically to regenerate D.sub.2 gas. The preferred deuterium and/or tritium containing molecule in this invention is heavy water, D.sub.2O and/or T.sub.2O, respectively which are both very expensive and difficult to obtain.
(38) The apparatus 10 and method of reclamation described above is just one example or embodiment of an industrial process that employs an isotope of hydrogen, D and/or T, where on-site or in situ generation of D.sub.2O and/or T.sub.2O is very desirable, either because the oxidation of the D and/or T is part of the reclamation process for these isotopes, or because the reclamation apparatus and/or method require D.sub.2O and/or T.sub.2O as an input material. The exemplary D or T apparatus 10 and method described herein demonstrate both reclamation by oxidation and in situ generation of D.sub.2O and/or T.sub.2O as an input material into the apparatus to perform the reclamation, such as providing in situ heavy water using generator 46 (
(39) In one embodiment as illustrated in
(40) In another embodiment of this invention, the in situ generator 46 comprises a reactor (e.g. generator 46) and is used to simply combust the D.sub.2 and/or T.sub.2, respectively, with O.sub.2 non-catalytically (or catalytically) to form D.sub.2O (Rxn 2) and/or T.sub.2O, respectively. The O.sub.2 may be provided from any suitable source of oxygen, such as a pressurized tank and regulator connected by a conduit or line to the reactor, or from atmospheric oxygen, or the oxygen may be evolved from a separate reactor as a reaction product.
(41) In another embodiment of this invention, the in situ generator 46 comprises a fuel cell that is used to form D.sub.2O and/or T.sub.2O with the D.sub.2 and/or T.sub.2, respectively, that is to be reclaimed. This electrochemical-based process of generator 46 utilizes a suitable reaction medium for the isotope, such as a deuterium (and/or tritium) ion exchange transport membrane in one example, or a phosphoric acid electrolyte, and in other fuel cell processes, a high temperature carbonate or oxide conducting electrolyte. Independent of the electrolyte or fuel cell type, D.sub.2O and/or T.sub.2O will be formed. A further benefit and advantage of the fuel cell approach is that power and heat are by-products of the D.sub.2O and/or T.sub.2O formation, and the power and heat by-products may be employed in any suitable application, including anywhere within the apparatus 10 and method of its operation or use, or in other applications that are not related to apparatus 10.
(42) In another embodiment of the oxidation process of Rxn 2 above, the in situ generator 46 comprises a reactor in which the D.sub.2 and/or T.sub.2 can be reacted with a non-oxygen molecule to form a deuterated and/or tritiated non-oxide compound. Examples include reaction of D.sub.2 and/or T.sub.2 with compounds that comprise CN, S, Cl, Br to form DCN, D.sub.2S, DCl, DBr, to name a few. In these examples, the D.sub.2 and/or T.sub.2 is reacted with a halide such as chlorine, bromine, fluorine, or other halides or a compound comprising a CN moiety. Any and all deuterium and/or tritium analogs of halides, sulfides and phosphides, can be formed, for example. Following the formation of such non-oxide compounds, the non-oxide molecule, for the sake of an example, DCl, is formed, such DCl can then be burned or catalytically reacted in the presence of oxygen to form D.sub.2O and/or T.sub.2O. These reactions may be performed in one reactor or in a plurality of reactors corresponding to the number of chemical reactions necessary to oxidize the D.sub.2 and/or T.sub.2. Similarly, D.sub.2 and/or T.sub.2 can be reacted with a non-oxygen molecule or intermediate to form a deuterated and/or tritiated non-oxide intermediate, and then converting the non-oxide intermediate to D.sub.2O and/or T.sub.2O via a separate reaction process, such as a combustion or catalytic process.
(43) In another embodiment of the oxidation process of Rxn 2 above, the in situ generator 46 comprises a reactor or a plurality of reactors in which the D.sub.2 and/or T.sub.2 from the apparatus 10 or method, or for apparatuses 10 and methods that do not utilize D.sub.2 and/or T.sub.2 per se but require D.sub.2O and/or T.sub.2O, can be reacted with a non-oxygen containing molecule to form a new D-containing and/or T-containing molecule including chalcogenides of the form VIB elements (S, Se, Te, Po) of the form D.sub.2X and/or T.sub.2X, such as, for example, D.sub.2S, D.sub.2Se, D.sub.2Te, or D.sub.2Po.
(44) In another embodiment of the oxidation process of Rxn 2 above, the in situ generator 46 comprises a reactor or a plurality of reactors in which the D.sub.2 and/or T.sub.2 from the apparatus 10 or method (i.e. the source) with a second molecule to form a new D-containing or T-containing molecule, including Group VIIA elements containing halides (F, Cl, Br, I, At), to form, for example, DF, DCl, DBr, DI, At.
(45) In another embodiment of the oxidation process of Rxn 2 above, the in situ generator 46 comprises a reactor or a plurality of reactors in which the D.sub.2 and/or T.sub.2 from the apparatus 10 or method (i.e. the source) with a second molecule to form a new D-containing or T-containing molecule, including, for example, molecules comprising deuterides or tritides of the form XnDm, e.g., TiD.sub.2, LiD, or any alkali metal deuteride or tritide, alkaline metal deuteride or tritide, transition metal deuteride or tritide, or a rare earth deuteride or tritide.
(46) In another embodiment of the oxidation process of Rxn 2 above, the in situ generator 46 comprises a reactor or a plurality of reactors in which the D.sub.2 and/or T.sub.2 from the apparatus 10 or method (i.e. the source) with a second molecule to form a new D-containing or T-containing molecule, for example, molecules comprising deuterides or tritides of the form XnDm, Groups VA, IIIB, IVB, VB, VIB, or VIIB molecules, for example ND.sub.3, PD.sub.3, AsD.sub.3, SbD.sub.3, or BiD.sub.3.
EXAMPLES
(47) Tests were performed to investigate isotopic exchange within an electrochemical pump. The pump and humidifier were pre-treated with D.sub.2O and used to pump D.sub.2. High isotopic purity was observed in gas exiting or being output from the electrochemical pump. Upon switching from using a D.sub.2O pretreated humidifier to a H.sub.2O humidifier a rapid increase in H was observed in gas exiting the pump. This demonstrated how readily isotopes are exchanged within the electrochemical device and supporting sub-systems.
(48) Use of the appropriate isotopic form of water is required in order to maintain high isotopic purity of products evolving from electrochemical devices.
(49) Referring now to
(50) The proton exchange unit 12 includes an anode 14, a cathode 16, and an isotope-treated proton exchange medium 18 operatively disposed between and in conductive electrical contact with the anode and cathode, the isotope-treated proton exchange medium comprising heavy water (D.sub.2O or T.sub.2O) containing the isotope of hydrogen therein, the device configured to receive a feedstream 6 containing the isotope of hydrogen. The hydrogen isotope recycling apparatus 10 is configured to receive the gas feedstream 6 at an inlet 22, provide the diatomic molecule of the hydrogen isotope to the anode 14 of the proton exchange unit 12 where the ions of the isotope are transported through the proton exchange medium 18, such as the electrochemical proton exchange membrane 20, to the cathode 16 where the reaction shown in
(51) As may be understood from
(52) In one embodiment, the proton exchange apparatus is an electrochemical hydrogen isotope recycling apparatus for recycling an isotope of hydrogen, comprising: an electrochemical recycling unit, the unit comprising: an anode 14; a cathode 16; and an isotope-treated, water-based proton exchange membrane 20 operatively disposed between the anode and cathode, the isotope-treated, water-based proton exchange membrane having heavy water (D.sub.2O or T.sub.2O) containing the isotope of hydrogen therein, the device configured to receive a feedstream containing the isotope of hydrogen. In one embodiment, the isotope-treated, water-based proton exchange membrane 20 comprises a perfluorosulfonic acid membrane 21. In another embodiment, the anode 14 or the cathode 16 or an interfacial layer associated with one or both of them comprises an ionomer or other water-containing layer 15 having the heavy water containing the isotope of hydrogen therein.
(53) In the embodiment of
(54) In the embodiment of
(55) In the embodiment of
(56) As used herein, it will be understood that gas and liquid flows are necessarily communicated in associated conduits, and that their flow may be controlled by various valves, pressure relief valves and pressure regulators. It will also be understood that these associated conduits may also include water traps that are adapted to capture condensation of heavy water vapors that may occur within the associated conduits, and that such water traps may also include outlet conduits 42 to return accumulated heavy water to any component of the apparatus where the same may be reused or stored for reclamation, including to a heavy water reservoir 44.
(57) Referring now to
(58) Referring now to
(59) While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the application.