LOCKING WEBBING ADJUSTER
20260114554 ยท 2026-04-30
Assignee
Inventors
Cpc classification
International classification
Abstract
A strap adjuster for use in connecting two straps is provided. The strap adjuster is designed to provide secure attachment of a first strap, relative to a second strap. The strap adjuster includes a locking mechanism which allows an operator to securely attach one strap to another. The strap adjuster uses an intuitive, simple locking mechanism that allows a user to easily lock and unlock the strap apparatus. When unlocked, the strap adjuster allows for simple, quick adjustment of the tension between the first and second straps as needed. After adjusting, the operator is able to quickly and securely relock the strap adjuster to hold both straps in place relative to each other. The strap adjuster is designed for use in a variety of conditions and applications.
Claims
1. A strap adjuster for use in a connecting two straps comprising: a chassis with a first and second strap receiving slot, wherein the first strap receiving slot is configured for receiving a first safety strap, and the second strap receiving slot is configured for receiving a second safety strap; a roller positioned within the second strap receiving slot, being generally biased by one or more biasing members towards an upper strap bar, the roller being rotatable around a longitudinal axis extending from a first end of the roller to a second end of the roller and capable of longitudinal movement within the second strap receiving slot; and one or more locking members configured for selective engagement and disengagement with the roller, wherein when the one or more locking members engage with the roller, the roller is fixed into position and nonrotatable, and when the one or more locking members are disengaged from the roller, the roller may freely rotate around the longitudinal axis.
2. The apparatus of claim 1 wherein the first strap receiving slot is defined by a lower strap bar and a middle strap bar, and the second strap receiving slot is defined by the middle strap bar and an upper strap bar.
3. The apparatus of claim 1 wherein the first safety strap is looped around the lower strap bar through the first strap receiving slot, and permanently affixed to itself for a non-adjustable connection.
4. The apparatus of claim 1 wherein the second safety strap is inserted under the upper strap bar, up around the roller, and back out under the upper strap bar for an adjustable connection.
5. The apparatus of claim 1 wherein the roller and one or more locking members are arranged such that when the one or more locking members are engaged with the roller, the second strap is locked into place relative to the first strap and the strap adjuster, and when the one or more locking members are disengaged from the roller, the second strap can be pulled in either direction relative to the strap adjuster thereby permitting a user to loosen or tighten the second strap relative to the first strap while ensuring that the second strap remains secured in place relative to the first strap once the one or more locking members are engaged with the roller.
6. The apparatus of claim 1 wherein the chassis comprises an upper and lower cover which are held together by one or more rivets.
7. The apparatus of claim 1 wherein roller is knurled or textured to increase friction between the roller and the second strap to prevent the second strap from sliding out of the buckle while the locking members are engaged to the roller.
8. The apparatus of claim 1 wherein the roller includes a roller engagement port on the first roller end and the second roller end, said roller engagement ports being configured for engagement with an engagement end of the locking members.
9. The apparatus of claim 1 wherein the roller comprises a hollow chamber just beyond the roller engagement port, wherein the hollow chamber is sufficient diameter such that the engagement end of the locking member does not contact the roller.
10. The apparatus of claim 1 wherein the one or more locking members include a plunger comprising a finger tab end and an engagement end, wherein the plunger is fed partially through a plunger guide such that the finger tab is on one side of the plunger guide and the engagement end is on the other side of the plunger guide.
11. The apparatus of claim 1 wherein the one or more locking members are biased upwards towards the upper strap bar by a plunger guide spring, but may move vertically if sufficient force is applied to overcome the upward bias.
12. The apparatus of claim 1 wherein the one or more locking members are biased outwards by a plunger spring such that under normal configuration, the plungers are extended outwards, thereby causing the engagement end to engage with roller engagement port so that the roller will not spin.
13. The apparatus of claim 1 wherein plungers are capable of both vertical and longitudinal movement.
14. A method of using a strap adjuster for use in connecting straps comprising: Squeezing a pair of plungers on the strap adjuster inward, and pulling the pair of plungers downwards to unlock a roller, thereby permitting the roller to rotate around a longitudinal axis extending from a first end of the roller to a second end of the roller and providing a gap between the roller and an upper strap bar; While holding the plungers inward and downwards, pulling the first end of a first safety strap in a direction opposite the strap adjuster in order to tighten the first safety strap relative to a second safety strap, or pulling the second end of a first safety strap in a direction opposite the strap adjuster in order to loosen the first safety strap relative to a second safety strap; and Upon reaching a desired length of the first safety strap relative to the second safety strap, releasing the plungers outwards to prevent the roller from longitudinal rotation and permitting the plungers to return upwards by releasing the plungers to lock the first safety strap in place relative to the second safety strap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0031] According to some embodiments, a strap adjuster for securely attaching two straps together is presented. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be evident, however, to one skilled in the art that the present disclosure may be practiced without these specific details. The present disclosure is to be considered as one or more examples only and is not intended to limit the disclosure to the specific embodiments illustrated by the figures or description below.
[0032] Referring now to
[0033] Referring to
[0034] To understand the operation of the locking and unlocking mechanism, it is helpful to first understand how the roller 200 fits into the chassis 100 when fully installed. The chassis 100 is comprised of a lower cover 201 and an upper cover 202 which are held together by the upper body rivets 203 and the lower body rivets 204. The lower cover 201 and upper cover 202 are shaped such that when they are pressed together to form the assembled chassis 100, there is a substantial amount of direct contact between the lower cover 201 and upper cover 202, shown in
[0035] Referring back to
[0036] In some embodiments, each of the horizontally elongated channels 205 contain a plunger guide slot 209, which is responsible for holding the plunger guide 210 in place. When the lower cover 201 and upper cover 202 are riveted together, the plunger guide 210 is fitted into the plunger guide slots 209, and in some embodiments, the plunger guide 210 rests substantially in the horizontally elongated channels 205, shown in in
[0037] According to some embodiments, the plunger 300 is comprised of an engagement end 301, and a finger pad 303, as shown in
[0038] The arrangement of the plunger 300, plunger guide 210, plunger spring 304, and roller 200, according to some embodiments, is shown in more detail in
[0039] The roller engagement port 211 extends a short distance into the roller 200 before opening into the hollow chamber 212 of the roller 200. The plunger spring 304 is contained within the hollow chamber 212 and rests against the engagement end 301 of the plunger shaft 302, applying a constant outward force onto the engagement end 301 of the plunger 300.
[0040] In some embodiments, the internal diameter of the hollow chamber 212 exceeds the diameter of the engagement end 301 of the plunger 300, shown in
[0041] Turning now to
[0042] In some embodiments, the strap adjuster is designed to adjust the length of the second strap 402 relative to the first safety strap 401. In the example of a safety harness, the first safety strap 401 is permanently affixed on one end to a lower portion of the harness, and permanently affixed on the other end to the lower strap bar 103 of the chassis 100. As a result of both ends of the first safety strap 401 being permanently affixed, the length of the first safety strap 401 is not adjustable. In comparison, only one end of the second safety strap 402, specifically the end that attaches to the harness is permanently affixed. The other end of the second safety strap 402, is designed to be fed through the strap adjuster. The length of the second safety strap 402 between the strap adjuster and the harness is adjustable depending on how much of the second safety strap is fed through the strap adjuster. The longer the length of the second safety strap 402 between the strap adjuster and the harness, the looser the harness will feel to the wearer. In comparison, the shorter the length of the second safety strap 402 between the strap adjuster and the harness, the tighter the harness will feel. In the harness example, adjustment of the fit of the harness can be controlled by disengaging the roller 200 of the strap adjuster, and either pulling the strap adjuster upwards or downwards, thereby shortening or lengthening the portion of the second safety strap 402 between the harness and strap adjuster to loosen or tighten the harness.
[0043] Being able to quickly and simply alter between locked and unlocked configurations is a desirable trait for a strap adjuster, because it allows a user to customize the length or tension of a strap for a more secure and comfortable fit, then quickly lock the straps into place without concern that the straps may shift or slip. In order to lock the second strap 402 in place, the presently disclosed strap adjuster relies on a combination of friction and pressure points to ensure that the second strap 402 remains static when locked.
[0044] As shown in
[0045] In order to keep the roller 200 biased upwards toward the upper strap bar 101, the present disclosure according to some embodiments employs a pair of plunger guide springs 213, which are connected to the upper body rivets 203 and the plunger guides 210. As described previously and shown in
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[0047] In addition to the vertical movement within horizontally elongated channel 205, the plunger 300 is also capable of movement along the axis of the roller 200. As described previously, the plunger 300, starting with the finger pads 303 outside the chassis 100, extends through the horizontally elongated channel 205, through the plunger guide 210, and into the roller 200. More specifically, the engagement end 301 of the plunger 300, shown in
[0048] According to some embodiments, the plunger 300 is comprised of an engagement end 301, and a finger pad 303, as shown in
[0049] While the plunger 300 is capable of longitudinal movements, the shape and configuration of the plunger 300, shown in
[0050] In certain embodiments, the plunger 300 is sufficient length such that when in the unlocked configuration, as shown in
[0051] Without any external forces being applied to the strap adjuster, the strap adjuster's default resting position is in the locked configuration. In the locked position, such as that shown in
[0052] In one embodiment, to unlock the roller 200, thereby allowing it spin freely, the engagement end 301 of the plunger 300 is disengaged from the roller engagement port 211. This is done by simultaneously pressing the finger pads 303 of the plungers 300. Doing so causes the engagement end 301 of the plunger 300 to disengage from the roller engagement port 211 and move inward into the hollow chamber 212 of the roller 200. Once disengaged, the roller 200 is free to spin within the chassis 100 and will remain free to spin so long as the finger pads 303 are pressed inwards sufficiently to overcome the outward forces exerted by the plunger spring 304. As soon the operator releases the finger pads 303, the plunger springs 304 outwardly exerted force will push the plungers 300 back outwards, thereby forcing the engagement end 301 to reengage with the roller engagement port 211, which prevents the roller 200 from spinning.
[0053] Operation of the strap adjuster requires both unlocking aspects to occur before the second safety strap 402 can be released. As explained previously, according to some embodiments the strap adjuster is intended to allow the connection of two straps to each other. One of the straps, the first safety strap 401, is looped around the lower strap bar 103 and sewn or otherwise attached to itself, thereby not allowing for any adjustability. Instead, it is the movement of the second safety strap 402 through the strap adjuster which facilitates adjustability of the two straps relative to each other.
[0054] To connect the second safety strap 402 to the first safety strap 401, an operator presses the finger pads 303 and pull them downwardly, thereby creating a space between the roller 200 and the upper strap bar 101. By pressing the finger pads 303 inward, the operator has also released the aspect of the locking mechanism which prevents the roller 200 from spinning. The operator may feed the first safety strap 401 under the upper strap bar 101, and up and over the roller 200, which should require little to no force since the roller 200 may freely roll when unlocked. The user then feeds the second safety strap 402 back under the upper strap bar 101 and pulls the second safety strap 402 in a direction opposite the strap adjuster. So long as the operator applies a continuous downward and inward force to the finger pads 303, the strap adjuster will remain unlocked, and the user may pull the second safety strap 402 to a desired length or tightness. Once the desired length or tightness is reached, the operator simply releases the finger pads 303, which locks the roller 200 from spinning and forces it upward into the upper strap bar 101. The forces resulting from the friction of the stationary roller, and the pinching of the second safety strap 402 between the roller 200 and the upper strap bar 101 are sufficient to immediately lock the second safety strap 402 in place relative to the first safety strap 401. Once installed, the operator may, at any time, adjust the tightness or length of the second safety strap 402 by simply pressing the finger pads 303 inward and pulling them down to unlock the strap adjuster. This simple operation allows an operator to quickly adjust the second safety strap 402 relative to the first safety strap 401, even when integrated into a safety harness as shown in
[0055] According to some embodiments, both aspects of unlocking the roller 200, disengagement of the engagement end 301 of the plunger 300 from the roller engagement port 211 of the roller 200 and separation of the roller 200 from the upper strap bar 101 may be accomplished independently of one another, and the order in which the steps are performed is irrelevant. Either aspect of unlocking the strap adjuster may occur first, or the two steps may be performed simultaneously, depending solely on whether the operator pushes the finger pads 303 inward, or pulls them downwards first.
[0056] While various embodiments of the present disclosure have been described in detail, it should be apparent that modifications and variations thereto are possible, all of which fall within the true spirit and scope of the disclosure. For example, modifications to the size of the various components may vary in relation to each other in ways not depicted in the figures. Similarly, the shape of certain components may vary while still performing the same function as described herein. These variations are expressly contemplated with this disclosure.
[0057] Additionally, various embodiments may utilize multiple of the same components. For example, certain embodiments may utilize multiple finger pads. Other embodiments may utilize a single plunger of extended length, as opposed to two smaller plungers. Similarly, other embodiments may also include additional features such as the ability to adjust both the first and second safety strap relative to the chassis.
[0058] Further, the materials used for each component are generally of no consequence. As long as the materials used are sufficient to bear the forces exerted on the strap adjuster by the straps, generally any material may be utilized for construction.
[0059] Additionally, although described herein primarily for use in a safety harness system, the scope of the application of the disclosed strap adjuster should not be construed to be limited only to use in a safety harness. In some embodiments, the presently disclosed strap adjuster can be used in any situation where it is desirable to attach a first strap to a second strap.
[0060] Therefore, the foregoing is intended only to be illustrative of the principles of the disclosure. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not intended to limit the disclosure to the exact construction and operation shown and described. Accordingly, all suitable modifications and equivalents may be included and considered to fall within the scope of the disclosure, defined by the following claim or claims.
[0061] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. As used herein, the singular forms a, an and the are intended to include the plural forms as well as the singular forms, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising when used in this specification, specify the presence of stated features, steps, orientations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
[0062] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one having ordinary skill in the relevant art. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure and will not be interpreted in an idealized or overly formal sense, unless expressly so defined herein.
[0063] It will be understood that a number of techniques and steps relating to the disclosure are presented. Each of these has individual benefits and each can also be used in conjunction with one or more, or in some cases all, of the other disclosed techniques. Accordingly, for the sake of clarity, this description will refrain from repeating every possible combination of the individual steps in an unnecessary fashion. Nevertheless, the specification and claims should be read with the understanding that such combinations are entirely within the scope of the inventions and the claims.