DOUBLE WALL CANAL LINER
20260117477 ยท 2026-04-30
Inventors
Cpc classification
International classification
Abstract
A canal liner and method for installing a canal liner. The canal liner has a bottom portion, a first hollow sidewall and a second hollow sidewall. One or more of the sidewalls can have one or more weep holes to allow liquid to at least partially fill one or more internal voids thereof. The sidewalls can be coupled to the bottom portion via one or more hinges such that the canal liner can be transported in a substantially flat, planar shape and folded on-site and placed into the canal.
Claims
1. A canal liner comprising: a first hollow sidewall; a second hollow sidewall; a bottom portion; a first hinge formed or otherwise disposed between said first hollow sidewall and said bottom; and a second hinge formed or otherwise disposed between said second hollow sidewall and said bottom.
2. The canal liner of claim 1 wherein said first hinge comprises a living hinge.
3. The canal liner of claim 2 wherein said second hinge comprises a living hinge.
4. The canal liner of claim 3 wherein said first hollow sidewall, said second hollow sidewall, and said bottom are formed from a single continuous structure.
5. The canal liner of claim 1 wherein said first and said second hinges allow for sufficient rotation to enable said canal liner to lie flat.
6. The canal liner of claim 1 further comprising escape structures formed on an inner surface of at least one of said first hollow sidewall and said second hollow sidewall.
7. The canal liner of claim 1 further comprising a plurality of funneling channels formed along an upper end portion of at least one of said first hollow sidewall and said second hollow sidewall.
8. The canal liner of claim 1 further comprising at least one weep hole disposed in at least one of said first hollow sidewall and said second hollow sidewall.
9. The canal liner of claim 8 wherein said weep hole is communicable between an inner portion of said canal liner and an interior of at least one of said first hollow sidewall and said second hollow sidewall, such that at least a portion of water flowing past at least a portion of said canal liner can enter an interior void of at least one of said first hollow sidewall and said second hollow sidewall.
10. The canal liner of claim 1 further comprising at least one vent opening disposed in an upper portion of at least one of said first hollow sidewall and said second hollow sidewall.
11. The canal liner of claim 1 wherein said bottom portion is hollow.
12. The canal liner of claim 1 further comprising at least one extension panel.
13. The canal liner of claim 1 wherein said at least one extension panel has a hollow structure.
14. The canal liner of claim 1 further comprising a plurality of structure recesses formed on a back side of at least one of said bottom portion, said first hollow sidewall and said second hollow sidewall.
15. The canal liner of claim 14 wherein said structure recesses form structural support pillars internal to the at least one of said hollow bottom portion, said first hollow sidewall and said second hollow sidewall.
16. The canal liner of claim 1 further comprising at least one anchoring apron.
17. A method for lining a canal, the method comprising: transporting a plurality of canal liners in an at least substantially flat, stacked configuration, the canal liners each having a substantially planar shape when in the at least substantially flat stacked configuration; respectively folding each of the plurality of canal liners into a non-planar shape that at least substantially corresponds to the shape of the canal, wherein respectively folding comprises folding a first hollow sidewall with respect to a bottom portion and folding a second hollow sidewall with respect to the bottom portion; placing the folded canal liners into the canal; and coupling at least two of the folded canal liners together.
18. The method of claim 17 further comprising weighting at least one of the plurality of canal liners by allowing a liquid to at least partially fill at least one of the bottom portion, the first hollow sidewall, and the second hollow sidewall of the at least one of the plurality of canal liners.
19. The method of claim 17 further comprising securing at least one of the plurality of canal liners to the canal.
20. The method of claim 19 wherein securing comprises securing with one or more fasteners.
21. The method of claim 19 wherein securing comprises retaining with one or more anchoring aprons.
22. The method of claim 17 wherein respectively folding each of the plurality of canal liners comprises folding at least one of the plurality of canal liners along at least one living hinge.
23. A canal liner comprising: a first hollow sidewall comprising one or more weep holes disposed therein, and one or more vent holes disposed therein, the one or more weep holes and the one or more vent holes providing openings to one or more internal voids of the first hollow sidewall; a second hollow sidewall; and a hollow bottom portion.
24. The canal liner of claim 23 further comprising a plurality of funneling channels formed along an upper end portion of at least one of said first hollow sidewall and said second hollow sidewall.
25. The canal liner of claim 23 further comprising escape structures formed on an inner surface of at least one of said first hollow sidewall and said second hollow sidewall.
26. The canal liner of claim 23 further comprising a plurality of structure recesses formed on a back side of at least one of said hollow bottom portion, said first hollow sidewall and said second hollow sidewall.
27. The canal liner of claim 26 wherein said structure recesses form structural support pillars internal to the at least one of said hollow bottom portion, said first hollow sidewall and said second hollow sidewall.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated into and form a part of the specification, illustrate one or more embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating one or more embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
[0029] Embodiments of the present invention relate to a high-density polyethylene (HDPE) double-walled (i.e. hollow) canal liner that is foldable into a trapezoidal shape to conform to an internal surface of a section of the canal and to provide efficient water flow management. The liner features an internally smooth bottom surface with a low Manning's coefficient of friction, and a unique structural reinforcement on the backside comprising inverted bowls to prevent collapse. Additionally, the liner incorporates longitudinal living hinges that allow it to be folded from a flat sheet into the desired trapezoidal shape for ease of transport, storage, and installation.
[0030] As used herein, when referring to the smooth bottom surface, it is intended to mean that portion that forms or is otherwise at the bottom of the resulting lined canali.e. the surface on which water flows. As used herein, when referring to an inner surface, it is intended to mean the surface that is inside of the resulting lined ditch, whereas when referring to an internal surface, space, or feature it is intended to mean that portion of the liner that is within the void formed by the double walls of the liner.
[0031] Embodiments of the present invention also provide a novel and effective solution for canal lining systems, combining structural reinforcement with an efficient design and ease of handling. The use of HDPE and integrated features such as shapes and living hinges offer both practical and performance benefits, in aging diches requiring rehabilitation.
[0032] As used throughout this application, the term canal is intended to include any excavation dug in the earth, or any structure partially or completely installed above earth, and can include a drain, channel, canal, ditch, or acequia, arroyo, whether lined or unlined, usually but not always relying primarily on gravity to transport fluids and materials along descending elevations.
[0033] The term Manning's coefficient of friction as used herein is understood to be a roughness coefficient derived from the Manning's equation, which is an empirical equation that applies to uniform flow in open channels and is a function of the channel velocity, flow area, and channel slope.
[0034] Referring now to the figures,
[0035] Recessed areas 125 are preferably located on first connection end 140. Screw holes 150 are preferably located within recessed areas 125 of first connection end 140, while rivet nuts 152 are located within second connection end 145. Rivet nuts 152 are partial holes and only penetrate through the inner surface of second connection end 145 and do not penetrate trough the backsides of first hollow sidewall 105, second hollow sidewall 110, or bottom portion 115. Screw holes 150 preferably penetrate fully through recessed areas 125. First hollow sidewall 105, second hollow sidewall 110, and bottom portion 115 each include a first connection end 140 and a second connection end 145. First connection end 140 is indented and shaped such that it sits above and on top of second connection end 145 when joining two of canal liner 100 together.
[0036] Structure recesses 120 are preferably located on the backside of first hollow sidewall 105, second hollow sidewall 110, and bottom portion 115 to provide canal liner 100 with structural integrity by providing rigidity and strength. Structure recesses 120 also reinforce canal liner 100, acting as internal structural support pillars within the internal area of canal liner 100, thus preventing the internal surfaces from collapsing together under pressure or load.
[0037] Canal liner 100 also includes rungs 155 and weep holes 160. Rungs 155 can run all or a portion of the length of first hollow sidewall 105 and/or second hollow sidewall 110 from first connection end 140 to second connection end 145 and are most preferably formed on an inner surface thereof. Rungs 155 provide a mechanism for small animals to climb up and escape canal liner 100 if they fall within the channel. Rungs 155 also provide a tiered trickle of water to fall into canal liner 100; this reduces the impact of water that would otherwise occur if the slopes of first hollow sidewall 105 and second hollow sidewall 110 were purely smooth. Weep holes 160 are located on rungs 155. Weep holes 160 allow water to fill into at least a portion of the internal cavity between the internal surfaces of the back side of first hollow sidewall 105, second hollow sidewall 110, and bottom portion 115; this provides canal liner 100 with stability, weight, and support to remain lodged in place withing a canal. In one embodiment, there are three weep holes 160 on first hollow sidewall 105 and another three weep holes 160 on second hollow sidewall 110. However, the number and placement of weep holes can be adjusted as otherwise desired. Weep holes 160 only penetrate through the inner surfaces of first hollow sidewall 105 and second hollow sidewall 110, and do not penetrate trough the backsides of first hollow sidewall 105, second hollow sidewall 110, and bottom portion 115. In another embodiment, there are more than three weep holes 160 on first hollow sidewall 105 and more than three weep holes 160 on second hollow sidewall 110. The weep holes are most preferably disposed along a predetermined height when canal liner 100 is in its folded/installed configuration. This provides a way for water to weep into weep holes 160, trickle down and settle within a lower portion of the internal void of canal liner 100. And the thusly-filled partial void remains trapped therein, such that canal liner 100 remains partially filled with water thereafter, thus providing weight to help canal liner remain seated and in place even when no water is flowing therein.
[0038] Canal liner 100 includes gasket recess 165. Gasket recess 165 allows gasket 167 to be placed between first connection end 140 and second connection end 145 when joining one or more canal liners 100 together. The addition of gasket 167 allows canal liners 100 to be sealed together with a watertight joint. Gasket 167 can be made from, but is not limited to, cork, rubber, silicone rubber, neoprene, nitrile rubber, natural rubber, foam, fiber, ethylene propylene diene monomer (EPDM) rubber, polyurethane, and other sealants or a combination thereof.
[0039] Canal liner 100 also preferably includes vents 170 near the tops of first hollow sidewall 105 and second hollow sidewall 110. As water fills the cavity between the internal surface and back side of first hollow sidewall 105 and second hollow sidewall 110, air is displaced and can escape through vents 170. Vents 170 also accommodate pressure changes within the volume between the internal surface and back side of first hollow sidewall 105 and second hollow sidewall 110 and helps to equalize the pressure with the atmosphere.
[0040] Canal liner 100 can also include banner slot 175. Banner slot 175 provides a place for an individual to advertise their logo and leave blank or place other messages, for example, a no swimming sign discouraging people from swimming in the channel.
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[0043] In one embodiment, canal liner 100 is preferably made from high-density polyethylene (HDPE), known for its durability, resistance to environmental stress, and ease of fabrication. Canal liner 100, specifically first hollow sidewall 105, second hollow sidewall 110, and bottom portion 115, can also be made out of, but is not limited to, low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), ultra-high molecular weight polyethylene (UHMWPE), polylactic acid, polyamide (or nylon), acrylic, and other plastics or a combination thereof.
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[0047] Cross sections A-A and B-B can be taken of the joined canal liners 100 in
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[0051] In one embodiment, one or more canal liners 100 are connected and joined while still in the unfolded position. However, in a most preferred embodiment, canal liners 100 are sequentially installed within a canal and secured to the canal liner 100 that was previously placed.
[0052] In one embodiment, an inner surface of bottom portion 115 is smooth with little to no abrasions or obstructions. In one embodiment, one or more escape structures 155 can be provided to facilitate an animal's escape from canal liner 100. In one embodiment, escape structures 155 can be a plurality of ribs or rungs which preferably are positioned along an inner surface of first hollow sidewall 105 and/or second wall 110. In one embodiment, escape structures 155 preferably extend from at or near the bottom portion of each such hollow sidewall to an area at or near a top thereof. Although ribbed structures are illustrated in the figures for escape structures 155, it is to be understood that escape structures 155 are not limited to only this shape and can comprise any shape or configuration that avoids a smooth slick surface and which thus provides animals with the ability to climb up and out of the inner portion of canal liner 100. In one embodiment, escape structures 155 preferably do not extend the entire height of canal liner 100. In this embodiment, there is preferably a small lower portion (for example less than about 10 inches and more preferably less than about 6 inches) of smooth inner surface on first hollow sidewall 105 and second hollow sidewall 110. When a small amount of water is present in canal liner 100, the water will flow smoothly across the inner surfaces of first hollow sidewall 105, second hollow sidewall 110, and bottom portion 115.
[0053] In one embodiment, canal liner 100 is a double-walled construction including a top sheet (sometimes referred to as inner surface) and bottom sheet (sometimes referred to as backside) forming an airtight internal volume or cavity. Optionally the top sheet and the bottom sheet need not be separately-formed and subsequently joined together, instead, they can optionally be formed from continuously. The top sheet and bottom sheet of canal liner 100, in combination, can optionally be formed to any desired dimensions to accommodate canals of any desired size.
[0054] In total, the top and sheets are preferably molded or otherwise connected to form an internal void therebetween. In one embodiment, if water fills the void and freezes into ice, it can expand upward during the freeze and thaw cycles. In one embodiment, living hinges 180 are designed for durability and flexibility, enabling repeated folding and unfolding so that canal liner 100 can be used for permanent or temporary rehabilitation of aging concrete and/or earthen canals.
[0055] Optionally, another nut insert type can be provided in lieu of rivet nut 152. In a still further embodiment, partial holes within the second end 145 can optionally be left without an insert and screw 190 can simply screw directly into the opening. Gasket 167 can be placed in or otherwise glued within gasket recess 165. Gasket recess 165 can be provided in first connection end 140, second connection end 145, and/or both. Gasket recess 165 and gasket 167 put first connection end 140 and second connection end 145 in compression and provide a leak tight connection for the conservation of water.
[0056] Canal liner 100 can be installed by having an unfolded, flat, canal liner 100 shipped in a substantially flat, sheet configuration to an installation site and unfolded into the trapezoidal shape using living hinges 180. Because they can be made to lie substantially flat, they can be shipped as a substantially flat stack of canal liners 100. The now folded canal liner 100 can then be inserted into an existing canal. Once in place, structure recesses 120 provide support and prevent collapse, while the smooth internal surface ensures efficient water flow.
[0057] As best illustrated in
[0058] Extension panel 200 can be attached to first hollow sidewall 105 and/or second hollow sidewall 110 in any desired manner. However, in one embodiment, it is preferably coupled via one or more fasteners. Although screws, which can optionally be self-tapping screws, can be used, in one embodiment, each of extension panel 200 and first hollow sidewall 105 and/or second hollow sidewall 110 preferably comprise a plurality of fastener openings 210. A fastener can be passed through each of openings 210 to secure extension panel 200 to first hollow sidewall 105 and/or second hollow sidewall 110. In one embodiment, such fasteners preferably comprise nuts and bolts, but any other desired fastener can optionally be used. Of course, openings 210 in the extension panel and its respective side panel to which it attaches are preferably disposed such that they are aligned to allow a fastener to be passed there through.
[0059] Extension panel 200 preferably comprises escape structures 155 to allow critters to continue to climb up and out of the ditch. Extension panel 200 is also preferably the same or substantially the same length as the first hollow sidewall 105 and/or second hollow sidewall 110. By adding extension panel 200, the canal liner 100 can be used in deeper canals to accommodate the transport of a larger volume of water than would otherwise be possible.
[0060] In one embodiment, canal liner 100 preferably does not comprise living hinges 180, or any hinges for that matter. In this embodiment, canal liner 100 is preferably formed in a partial trapezoidal shape (i.e. the bottom and two sides of a trapezoid)for example as is illustrated in the cross section view of
[0061] As best illustrated in
[0062] In one embodiment, when anchoring apron 220 is positioned in its intended operative position, it preferably comprises: base 222, which is preferably at least substantially horizontal; riser 223, which is preferably at least substantially vertical; top 224, which is preferably at least substantially horizontal; and lip 225, which is preferably formed at a downward angle of departure from top 225, and which angle of departure is preferably at least substantially supplementary to the angle formed between bottom 115 and the hollow sidewall to which anchoring apron 220 is applied. When anchoring apron 220 is used, the ditch in which liner 100 is to be installed is most preferably widened at its upper portion to accommodate anchoring apron 220. In one embodiment, the height of this widened area is preferably about the height of riser 223. As best illustrated in the section view of installed liner 100 with a pair of anchoring aprons 220 (see
[0063] Optionally, anchoring aprons 220 can be used with extension panels 200. In this embodiment, the anchoring aprons preferably attach to the upper portion of the side extensions in the same manner as when they are attached first hollow sidewall 105 and/or second hollow sidewall 110. And, the ditch is also widened at its upper portion. Accordingly, an anchoring apron can be disposed in the widened area of the ditch and secured with backfill, but instead of it directly holding first hollow sidewall 105 and/or second hollow sidewall 110, it is instead directly holding extension panel 200, which in turn is holding first hollow sidewall 105 and/or second hollow sidewall 110. Thus, extension panels 200 can optionally comprise fastener openings 210 such that fasteners can be passed therethrough to couple anchoring apron 220 to extension 200.
[0064] Although the application describes some items as being hollow it is to be understood that this term is intended to include one or more internal voids, regardless of whether there are one or more intervening internal structures disposed within the one or more internal voids. Thus, the term hollow is not limited to only structures that have a continuous void formed or otherwise disposed therein. The preceding examples can be repeated with similar success by substituting the generically or specifically described components and/or operating conditions of embodiments of the present invention for those used in the preceding examples.
[0065] The terms, a, an, the, and said mean one or more unless context explicitly dictates otherwise. Note that in the specification and claims, about, approximately, and/or substantially means within twenty percent (20%) of the amount, value, or condition given. All computer software disclosed herein may be embodied on any non-transitory computer-readable medium (including combinations of mediums).
[0066] Embodiments of the present invention can include every combination of features that are disclosed herein independently from each other. Although the invention has been described in detail with particular reference to the disclosed embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and this application is intended to cover, in the appended claims, all such modifications and equivalents. The entire disclosures of all references, applications, patents, and publications cited above are hereby incorporated by reference. Unless specifically stated as being essential above, none of the various components or the interrelationship thereof are essential to the operation of the invention. Rather, desirable results can be achieved by substituting various components and/or reconfiguring their relationships with one another.