System for treating wash waste liquid, adapted for application in a continuous tunnel washing machine in the field of preclinical pharmaceutical research

Abstract

A system for treating wash waste liquid is described, configured for coupling to a wash module of a continuous Tunnel washing machine for the field of Preclinical Pharmaceutical Research, said wash module (12) comprising a wash chamber (25), characterized in that it comprises: a wash tub (22) with a side wall (31) substantially cylindrical in shape, with a tangential liquid suction outlet (33) and a substantially conical bottom, with a wash waste drain point (35) at the vertex of the cone, said tangential suction being adapted to generate a rotational motion of the liquid in said tub, said tub being positioned under said wash chamber (25), so as to receive said wash liquid by gravity; a centrifugal wash pump (21) with an open impeller, adapted to take in liquid from said tangential liquid suction outlet (33); an in-line filter (26) with an internal filter cartridge of the “wedge-wire” type, adapted to filter the liquid coming from said centrifugal pump (21) and deliver it back, filtered, into said wash chamber (25), and comprising a flush valve (27) for discharging the filtering waste.

Claims

1. A continuous tunnel washing system comprising: a wash chamber including a plurality of nozzles positioned to direct a washing liquid at objects within the wash chamber; an open top cylindrical wash tub having a substantially conical bottom and a wash waste drain outlet at a vertex of the substantially conical bottom, a tangential liquid suction outlet extending through a bottom portion of the wash tub and positioned to generate a rotational motion of any liquid in the wash tub, the wash tub being positioned under the wash chamber such that spent washing liquid drains into the wash tub through the open top; a centrifugal wash pump with an open impeller being fluidically connected to the tangential liquid suction outlet, wherein any liquid in the wash tub is caused to rotate as the liquid is drawn through the tangential liquid suction outlet by the centrifugal wash pump; an inline filtration assembly including a housing having an inlet fluidically connected to an outlet of the centrifugal wash pump and an outlet fluidically connected to the plurality of nozzles, a wedge-wire filter element being disposed within the housing between the inlet and outlet of the housing such that liquid entering the housing inlet passes through the wedge-wire filter element which captures debris as liquid flows to the outlet of the housing; and a flush valve controlling flow through an outlet located at a bottom of the housing to permit discharge of any captured debris.

2. The continuous tunnel washing system of claim 1, wherein, the wedge-wire filter element is substantially cylindrical.

3. The continuous tunnel washing system of claim 2, wherein, the cylindrical wedge-wire filter element is open at both ends, with one open end placing the interior of the cylindrical wedge-wire filter element in fluid communication with the housing inlet, wherein liquid to be filtered can pass through the cylindrical wedge-wire element and to the outlet of the housing.

4. The continuous tunnel washing system of claim 3, wherein, the other open end is in fluid communication with the outlet at the bottom of the housing to permit captured debris to be flushed out of the interior of the cylindrical wedge-wire filter element and the housing.

5. The continuous tunnel washing system of claim 2, further comprising a motor driven rotatable brushing member capable of removing debris from the interior of the substantially cylindrical wedge-wire filter element.

6. The continuous tunnel washing system of claim 5, wherein, the motor driven brushing member is supported by a screw shaped member.

7. The continuous tunnel washing system of claim 1, further comprising a tangential inlet port positioned in an upper end of a sidewall of the wash tub positioned to introduce a tangential inlet flow into the tub in a direction concordant with the flow direction generated by the tangential liquid suction outlet.

8. The continuous tunnel washing system of claim 1, wherein an upper end portion of the housing is cylindrically shaped and a lower end portion of the housing extends from the bottom of the cylindrically shaped portion and is conically shaped.

9. The continuous tunnel washing system of claim 1, further comprising: a mill system for receiving and disposing of captured debris being discharged from the inline filtration assembly including: a rotary blade mill having an inlet positioned to receive captured debris discharged from the outlet at the bottom of the housing; a motor for controllably rotating the blades of the rotary blade mill; a rectangular lifting chute having a chute inlet facing the blades and a chute outlet at the opposite end of the chute and at a higher elevation than the chute inlet; and a filtering wire mesh defining the bottom of the lifting chute and around the rotary blades to permit liquid to drain from the discharged captured debris while solids are pushed up the chute by the rotary blades and out the chute outlet and onto a falling chute.

10. The continuous tunnel washing system of claim 1, wherein the wash tub further comprises an overflow to permit excess spent wash liquid to exit to a drain.

11. The continuous tunnel washing system of claim 1, wherein the wash tub is rigid and comprises a metal or polymeric material.

12. The continuous tunnel washing system of claim 1, wherein the wedge-wire filter element is substantially cylindrical and comprises: a cylindrical side wall of filtering sheet-metal comprising triangular elements; external rings calendering and maintaining the substantially cylindrical shape; and head flanges.

13. The continuous tunnel washing system as in claim 12, wherein the triangular elements define between themselves a minimal gap towards the inner sheet-metal surface of the cylindrical wedge-wire element, and a maximal gap at the outer surface.

14. The continuous tunnel washing system as in claim 13, wherein the ratio between said maximal and minimal gaps is 3, and said minimal gap has a value of 0.25 mm to 0.5 mm.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) Further objects and advantages of the present invention will become apparent from the following detailed description of a preferred embodiment (and variants) thereof referring to the annexed drawings, which are only supplied by way of non-limiting example, wherein:

(2) FIG. 1 shows a general diagram of a continuous TUNNEL-type machine comprising the system for treating wash waste liquid of the present invention;

(3) FIG. 2 shows a general diagram of the wash module of the machine of FIG. 1, which comprises the system for treating wash waste liquid of the present invention;

(4) FIGS. 3.1 and 3.2 show schematic views of the wash tub, which is a part of the system for treating wash waste liquid of the present invention;

(5) FIG. 4 shows a partially sectioned side view of the centrifugal pump component, which is a part of the system for treating wash waste liquid of the present invention;

(6) FIGS. 5, 6 and 7 show schematic views of the in-line filter and the internal filter cartridge, which are parts of the system for treating wash waste liquid of the present invention;

(7) FIGS. 8, 9 and 10 show schematic views of the system for separating and disposing of the solid part of the dirt, which is a part of the system for treating wash waste liquid of the present invention.

(8) FIGS. 11 and 12 show a variant of the in-line filter.

(9) In the drawings, the same reference numerals and letters identify the same items or components.

DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION

(10) The tunnel-type system (FIG. 1) is made up of a series of in-line modules. Typically, the most common configuration includes a load module 11 of a substantially known type, followed by a wash module 12, to which the present invention applies, a rinse module 13 of a substantially known type, a blow module 14 of a substantially known type, and an unload module 15 of a substantially known type.

(11) The cages/components to be washed are loaded onto the load module 11, and then a belt 16, which is common to all modules, carries them towards the wash module 12 and the remaining modules 13, 14 and 15 that follow.

(12) Removal of the dirt (including solid dirt) occurs in the wash module 12, where the dirt is collected and processed by the machine.

(13) In the wash module (FIG. 2), a wash pump 21, by taking in washing solution (water and detergent at a given temperature) from a tub 22, generates a wash flow towards the nozzles 23, 24 in the wash chamber 25. The wash flow hits in all directions the cages/components that are present in the area of the tub 25 between the nozzles.

(14) The wash flow containing wash waste (solid, semisolid and liquid dirt) falls into said tub 22 positioned under the nozzles, and in prior-art machines causes the above-listed problems.

(15) In order to solve said problems, the system for treating wash waste liquid of the present invention, whether included in or coupled to the wash module, comprises, in particular, one or more of the following elements.

(16) 1) A wash tub 22 with a side wall substantially cylindrical in shape, with a tangential suction outlet in the tub bottom region, and a substantially conical bottom, the conicity of which faces towards the outside of the tub, with a wash drain point at the vertex of the cone (hereafter described with reference to FIGS. 3.1, 3.2).

(17) 2) A centrifugal wash pump 21 with an open impeller (hereafter described with reference to FIG. 4), which takes in the bath from the suction outlet of the wash tub 22.

(18) 3) An in-line filter 26 with an internal cartridge of the “wedge-wire” type (hereafter described with reference to FIGS. 5, 6, 7), adapted to filter the liquid coming from the pump 21 and deliver it back, suitably filtered, to the nozzles 23, 24.

(19) 4) A counter-flow system for the filter cartridge 26, with an automatically controlled valve 27 (hereafter described with reference to FIGS. 2 and 5) arranged at the drain outlet 55 of the filter 26.

(20) 5) A system for separating the solid dirt removed by the counter-flow system, essentially composed of an expansion tank 28 and a motorized separator 29 (hereafter described with reference to FIGS. 2, 8, 9, 10) fed by the automatically controlled valve 27.

(21) 6) A self-cleaning system of the wash tub 22, with tangential water supply from above (through the mains water supply valve 20) and automatic drain control (hereafter described with reference to FIGS. 2 and 3.1).

(22) It should be noted that the expression “substantially cylindrical”, used with reference to the side wall of the tub, or the expression “substantially conical”, used with reference to the tub bottom, mean that such surfaces may not be perfectly cylindrical or conical due to possible imperfections or industrial manufacturing tolerances. Moreover, the expression “substantially conical”, used with reference to the tub bottom, should also be understood as truncated conical, due to the presence of the drain point at the vertex of the cone.

(23) By the presence of the wash tube 22, the centrifugal pump 21 will not generate, at the suction point, a local drop in the level of the liquid in the tub due to the high flow rate, because it will take in water tangentially from the outlet 33 (FIG. 3.1) extending from the bottom edge of the side wall of the tub; on the contrary, it will generate a rotational motion in the bath contained in the tub, thus raising the level of the liquid at the very suction point. This makes it possible to work without generating any cavitation in the centrifugal circulation pump in the presence of a lower bath head (level of the liquid at the suction point) than in traditional systems, so that the height of the load surface can be reduced in compliance with the regulations concerning operator ergonomics. Moreover, the rotational motion of the wash bath thus generated allows the wash bath to stay in continuous motion along the cylindrical wall of the tub, thereby preventing dirt residues in solution from accumulating thereon, and also preventing the dirt from depositing locally on the bottom and ultimately obstructing it completely and/or causing sudden and abundant flows of dirt towards the pump.

(24) The tub bottom 32 (FIG. 3.2) has a conical surface, with a drain point 35 where it is lowest: during the drain phase, this avoids as much as possible the accumulation of dirt, which, once in solution, when the pump is turned off would otherwise tend, in tubs with a flat bottom, to deposit and settle thereon.

(25) The rotational motion of the liquid also ensures, combined with a liquid overflow outlet point, a more effective removal of the residue and foam forming on the free surface of the liquid. By properly implementing such a solution 210 (see FIG. 3.1), it is possible, without the need for a continuous weir on the tub, to remove the excess part of wash liquid and the floating residue and bring them towards the drain duct 212. In fact, since the liquid is in rotational motion, the floating residue and the foam will be continuously conveyed towards the overflow point, so that most residue and foam will be removed, while avoiding any dead areas of accumulation in suspension.

(26) The centrifugal pump 21 (point 2 above, FIG. 4) comprises an open impeller 41 that permits the system to treat also big-sized particulate, and most importantly avoids the accumulation of soft residues within the pump impeller, which over time would obstruct the impeller passage, since no filtering is provided between the pump intake port and the tub. No further details of the pump will need to be described herein, since the construction thereof is within the grasp of a person skilled in the art.

(27) The in-line filter 26 (point 3 above, FIG. 5) is made up of a cylindrical outer enclosure comprising, on the cylindrical skirt, an inlet 51 for dirty liquid coming from the pump 21, and an outlet 52 for the filtered liquid, which is then delivered back to the nozzles 23, 24. It also comprises a truncated conical zone 53 coaxial to the cylindrical skirt, on one side thereof, where there is another outlet 55 intercepted by a ball valve 27 and connected to the expansion tank 28 (FIG. 2).

(28) The in-line filter 26 comprises, within the cylindrical enclosure, a filter cartridge 61 of the wedge-wire type (FIGS. 6 and 7), which is highly efficient on the type of dirt to be treated. This is a special filtering sheet-metal 63 (at the cylindrical border of the filter) composed of axially arranged triangular elements, which is calendered and kept cylindrical by means of external rings 64. Two head flanges 62 are welded to this cartridge, which flanges ensure, through common lip-type seals, that the dirty liquid will enter the inner part of the filter (top arrow, FIG. 6) and will exit filtered from the outer part by flowing through the filtering wire mesh 63 (side arrow, FIG. 6), thus preventing the dirty liquid from directly flowing to the outlet port towards the nozzles. The cartridge may preferably have a 0.5 mm or 0.25 mm filtering wire mesh, depending on the application, and ensures that any smaller particulate that should pass through the filtering wire mesh will not get stuck in the filter, but will be discharged towards the wash nozzles, which are appropriately sized to dispose of any such particulate. In fact, as can be seen in FIG. 7, due to the triangular nature of the filtering element, the 0.25 or 0.5 mm opening (see dimension X in FIG. 7) is such only at the inner surface of the cylinder, and progressively increases towards the outer surface (see dimension 3X in FIG. 7), so that any residue that should pass through the inner opening will be easily disposed of. Moreover, with this construction technique the inner surface of the cartridge can be made perfectly smooth without any internal catching points and, not less importantly, a very favourable void-to-solid ratio, so that the cartridge dimensions can be greatly reduced, its filtering capacity being the same. During the normal operation, the liquid pushed by the pump enters through the inner part of the cartridge, which filters it and expels it towards the nozzles. The dirt remains inside the cartridge and deposits in the conical terminal part 53 because of the pressure of the water and the smooth walls of the filter (see flow arrows in FIG. 5).

(29) As far as the counter-flow system is concerned (point 4 above), the inner zone 53 of the filter (FIG. 5) includes at the bottom said automatically controlled flush valve 27, which is adapted to control the periodic opening of the flushing outlet 55 for discharging the deposit produced by the filtering action towards the expansion tank 28 and the motorized separator 29. The valve is preferably automatically controlled and big in size (comparable with the inside diameter of the filter cartridge). The valve is preferably a ball valve to prevent it from seizing in operation and to obtain a larger usable flow area, the diameter being equal. At predefined intervals (depending on the amount of treated dirt), this valve opens for an automatically controlled time (at any rate of the order of tens of a second), thus generating a flow of wash liquid and dirt accumulated in the zone 53 from the inside of the filter cartridge 61 towards the expansion tank 28. Such a sudden flow discharges towards the expansion tank 28 the dirt that has accumulated in the conical part of the filter, thereby preventing it from accumulating any further and clogging the filter. This process is controlled by means of an electronic system, and the opening time results in a known water consumption (of the order of a few litres). The frequency of this flushing operation affects the required water consumption, which can be controlled to be compatible with the normal consumption necessary for system restoration.

(30) The expansion tank is appropriately sized to abate the generated overpressure and cause the liquid and dirt residue to flow out at low pressure. Several construction techniques can be adopted to prevent the pressure at the tank inlet from being directly transmitted to the outlet tube. For this purpose, in addition to having an adequate volume, the tank also has an upper vent at ambient pressure for discharging the excess pressure. Furthermore, its construction geometry forces the fluid to slow down. The expansion tank can be constructed by a person skilled in the art on the basis of the above description.

(31) At this point, the liquid rich in solid residue can be either conveyed directly to the client's sewer (if possible) or, whenever required, it may be further treated by means of the separation system (point 5 above), which makes it possible to dispose of the solid part of the dirt generated by the cleaning process, which is separated from the liquid part.

(32) In this latter case, the bath including solid parts flows out towards a “mill” system 29 (FIGS. 8, 9, 10). It comprises a motor 81 that controls the rotation of a rotary-blade “mill” 82, to the inlet of which the waste liquid 83 is delivered from the flushing valve 27 through the expansion tank 28. The rotary blades 82 push the waste liquid onto a lifting chute 84. The latter is shaped as a box-like structure, with a first opening facing towards the rotary blades 82 and a second opening 86, on the opposite side and at a higher level than the first opening, facing towards a falling chute 87. The lifting chute 84 has a filtering wire mesh 85 on the bottom and also around the rotary blades. By means of the rotating blades and the filtering wire mesh on the bottom, the system 29 can discharge the liquid part, which flows through the filtering wire mesh and towards the drain 212, while the solid part, being rotated, is progressively transported on the chute until it falls out by gravity into a suitable collection container. Since this is a gradual process, the solid part also has the time to release much of the accumulated liquid, like some sort of wringing effect. The solid residue can thus be collected into a container that will have to be emptied manually or by means of automatic suction systems. Preferably, the rotary blades are provided with rubber terminals 88 to improve the cleaning of the filtering wire mesh.

(33) The self-cleaning system (point 6 above) provides for supplying tub supply liquid also through the mains water supply valve 20, tangentially along the top edge of the tub, via the tangential inlet point 34 (FIG. 3.1). During the tub draining phase, the sequence includes keeping the wash pump 21 on and opening the bottom drain valve 211. The latter takes the waste liquid from the drain point 33 at the vertex of the conical bottom 32 of the tub, and discharges it into the drain duct 212 (FIG. 2).

(34) In this way, during the draining phase and the resulting drop in the level of the liquid in the tub, a tangential flow of liquid is generated from the top along the tub walls, which removes any remaining residues as the level of the liquid lowers. The process goes on until the minimum level of liquid in the tub is reached, whereupon the wash pump 21 is turned off and the emptying of the tub continues by gravity until it is complete. In the case of large deposits, the tub parts that may remain dirty are the upper edge and the bottom, where, notwithstanding its conicity, there may still be some residues. For this reason, at the end of this drain phase a known quantity of liquid is supplied through the upper tangential inlet 34 while keeping the bottom drain valve 211 open: thanks to the tangential motion of the water, this will remove any residues from the wall and cause the residues on the bottom to escape.

(35) The tub and the characteristic elements thereof described above are preferably made of a rigid metal-based material (e.g. steel) or plastic. The dimensions of the tub and of the characteristic elements thereof described above can be determined by a person skilled in the art as a function of the features and specifications of the washing and/or rinsing system in which it is inserted.

(36) The system of the present invention solves the above-mentioned known problems, and in particular: Problems of accumulation of dirt in the tubs Cavitation problems Impeller clogging problems Nozzle clogging problems Problems related to downtimes necessary for filter restoration Problems related to separation of the solid part of the waste Space occupation problems Construction complexity problems

(37) The above-described non-limiting example of embodiment may be subject to variations without departing from the protection scope of the present invention.

(38) The system for treating wash waste liquid of the invention can also be used in a discontinuous or batch-type washing and/or rinsing machine.

(39) A further variant refers to the type of in-line filter.

(40) It is known that some types of bedding comprise cellulose fiber. It is also possible that, though not present in the dispensed bedding, cellulose fiber may arrive at the filter because it is present in the enrichment processes used during the breeding. This type of material mixes with water and forms a film on all surfaces touched by water, in particular on the inner wall of the filter cartridge and may obstruct the water flow through the cartridge mesh. In such a case, the counter-washing action may prove substantially ineffective on this film, which will then have to be removed mechanically.

(41) With reference to FIGS. 11 and 12, in order to attain this result while at the same time preserving the possibility of performing a counter-wash to continue disposing of the solid part of the bedding, into the filter cartridge 61 a screw-type brush 91 may be conveniently inserted, the size of which is such that it will scrape, while turning, the cylindrical inner wall of the filter cartridge 61, thereby removing the formed film, which will then flow towards the above-described outlet 55.

(42) The screw-type brush 91 is fixed to a support 94, which is also screw-shaped, and is rotated by means of a suitable motor 93. It is preferable that the connection of the screw to the reducer is effected by leaving as much space as possible for the flow of the waste liquid inside the filter, in the regions of the liquid inlet 51 and outlet 52 and in the region of the drain 55, so that the washing will remain efficient and without any obstruction (flow 51-52) and the counter-wash will keep disposing of the solid part (flow 51-55) without being hindered by the connection members between the screw and the motor reducer. For this reason, the brush is secured to the screw-type support 94, which supports the brush profile while still allowing the radial and axial flow of the washing water. The brush may be made of flexible material, e.g. plastic, and the support may be made of metallic rigid material, e.g. steel.

(43) The whole assembly is then connected to the motor 93 by means of a transmission shaft 95, through a radial transmission coupling 96 that allows for self-centering of the system.

(44) In this manner, a combined effect of film removal (the film is removed and moved downwards through the effect of the rotation of the screw-type brush) and disposal of the solid deposit (by counter-washing) is attained during the process.

(45) The elements and features shown in the various preferred embodiments may be combined together without however departing from the protection scope of the present invention.

(46) From the above description, those skilled in the art will be able to produce the object of the invention without introducing any further construction details.