TEMPERING ASSEMBLY FOR TEMPERING AIR OF A FACILITY AND CORRESPONDING METHOD
20260117993 · 2026-04-30
Inventors
- Rosemarie St-Yves Ferron (Québec, CA)
- Nicolas Brissette (Québec, CA)
- Jean-François Dufault (Québec, CA)
- Maxim Bergeron (Québec, CA)
- Mathieu Kirouac (Québec, CA)
- Maryline Roy (Québec, CA)
- Charles-Alex Lavoie (Québec, CA)
- Félix Lambert (Québec, CA)
- David Chartrand (Québec, CA)
- Dominic EBACHER (Louiseville, CA)
- François Martel (Louiseville, CA)
- Nicolas Bluteau (Louiseville, CA)
Cpc classification
F24F13/222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F3/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21F1/08
FIXED CONSTRUCTIONS
Abstract
The present disclosure concerns a tempering assembly for tempering air of a facility, the tempering system being fluidly connectable to a tempering fluid source and comprising: a reactor defining an air-tempering cavity and comprising: an air inlet to introduce ambient air into the air-tempering cavity, and an air outlet fluidly connectable to the facility to expel into the facility the tempered air out of the air-tempering cavity; a tempering fluid provider fluidly connectable to the tempering fluid source and configured to provide the tempering fluid within the air-tempering cavity to temper the air circulating within the air-tempering cavity; an evacuation system fluidly connected to the air-tempering cavity and configured to remove the tempering fluid from the reactor cavity. It also concerns a corresponding method.
Claims
1. A tempering assembly for tempering air of a facility, the tempering assembly being fluidly connectable to a tempering fluid source and comprising: a reactor defining an air-tempering cavity and comprising: an air inlet to introduce ambient air into the air-tempering cavity, an air outlet fluidly connectable to the facility to expel into the facility the tempered air out of the air-tempering cavity, a tempering fluid inlet, and a tempering fluid outlet; a tempering fluid provider fluidly connectable to the tempering fluid source and fluidly connected to the tempering fluid inlet and configured to put in contact the tempering fluid with the air of the air-tempering cavity; and an evacuation system fluidly connected to the tempering fluid outlet of the air-tempering cavity and configured to remove the tempering fluid from the air-tempering cavity.
2. The tempering assembly of claim 1, wherein the tempering fluid source is a repository of at least one of water and ice material, and wherein the tempering fluid comprises water.
3. The tempering assembly of claim 1, wherein the reactor includes a tempering fluid reservoir to at least partially hold and/or retain the tempering fluid.
4-6. (canceled)
7. The tempering assembly of claim 1, wherein the tempering fluid comprises water and the tempering fluid provider comprises one or more water sprayers configured to produce water droplets within the air-tempering cavity.
8. The tempering assembly of claim 1, wherein the tempering assembly is configured to be reversibly configured in a heating configuration and in a cooling configuration.
9-11. (canceled)
12. A warming assembly for warming air of a facility, the warming assembly being fluidly connectable to a tempering fluid source, and comprising: a reactor defining an air-warming cavity and comprising: an air inlet to introduce the air at a first temperature into the air-warming cavity, an air outlet fluidly connectable to the facility to expel out of the air-warming cavity into the facility the air at a second temperature, the second temperature being greater than the first temperature, a tempering fluid inlet, and a tempering fluid outlet; a tempering fluid provider fluidly connectable to the tempering fluid source and fluidly connected to the tempering fluid inlet and configured to put in contact the tempering fluid with the air of the air-warming cavity; and an evacuation system fluidly connected to the tempering fluid outlet of the air-warming cavity and configured to remove the tempering fluid from the reactor.
13. The warming assembly of claim 12, wherein the tempering fluid comprises water.
14. (canceled)
15. The warming assembly of claim 12, wherein the reactor further comprises a deicing assembly arranged in the air-warming cavity or forming at least partially the reactor.
16. The warming assembly of claim 15, wherein the deicing assembly comprises at least one flexible membrane at least partially delimiting or extending in the air-warming cavity, the deicing assembly being configured into a tempering fluid-removing configuration upon distortion of at least a portion of the flexible membrane.
17. (canceled)
18. The warming assembly of claim 16, wherein the reactor comprises a support member, the flexible membrane being at least partially displaceable with respect to the support member, the air-warming assembly further comprising at least one membrane-distorting member in contact with a support-facing side of the flexible membrane and displaceable between the support member and the flexible membrane.
19. (canceled)
20. (canceled)
21. The warming assembly of claim 16, wherein the reactor comprises a support member, the flexible membrane being at least partially displaceable with respect to the support member and comprising a support-facing side at least partially delimiting at least one inflatable pocket comprising an inlet, the deicing assembly further comprising a fluid distribution assembly fluidly connected to the inlet to at least partially distort the flexible membrane upon at least one of injection within and removal from said inflatable pocket of the fluid and wherein the flexible membrane forms an inner panel at least partially delimiting the air-warming cavity and an outer panel extending between the inner panel and the support member of the peripheral wall, the inflatable pocket being at least partially delimited by the inner and outer panels of the flexible membrane.
22-31. (canceled)
32. The warming assembly of claim 12, further comprising: a tempering fluid collector including a reservoir defining a collecting cavity and having a collector inlet in fluid communication with the tempering fluid outlet of the reactor and a collector outlet in fluid communication with the evacuation system and an ice crushing mechanism arranged in the collecting cavity.
33. (canceled)
34. The warming assembly of claim 12, further comprising an air separator shaped and dimensioned to retain particles from the air expelled out of the air-warming cavity.
35. A method for providing warmed air to a facility, the method comprising: introducing air at a first temperature into an air-warming cavity of a reactor; spraying water onto said air within the air-warming cavity, to increase the air to a second temperature greater than the first temperature; expelling the air at the second temperature into the facility; and evacuating the tempering fluid outside of the air-warming cavity of the reactor.
36. (canceled)
37. The method of claim 35, further comprising forming on a cavity-delimiting surface delimiting the air-warming cavity an ice material by-product from a portion of the sprayed tempering fluid thermally contacting the air and removing at least partially the ice material by-product from the cavity-delimiting surface.
38. (canceled)
39. (canceled)
40. The method of claim 37, further comprising evacuating the ice-material by-product outside of air-warming cavity of the reactor to a collecting cavity and crushing the ice material by-product in the collecting cavity.
41. (canceled)
42. The method of claim 40, further comprising evacuating at least a portion of the crushed ice material by-product out of the collecting cavity and providing the tempering fluid from a tempering fluid source, the method further comprising evacuating said at least a portion of the crushed ice material by-product back to the tempering fluid source.
43. (canceled)
44. The method of claim 35, further comprising retaining particles from the air before expelling the air into the facility.
45. The tempering assembly of claim 1, further comprising an air separator shaped and dimensioned to retain particles from the air expelled out of the air-tempering cavity.
46. The tempering assembly of claim 7, wherein the tempering fluid comprises water and the air separator is shaped and dimensioned to capture residual water and ice particles in the air-tempering cavity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0047] It is understood that even though in the following description the tempering assembly, its corresponding method, and the other elements described herein, are mostly referred to in relation to an underground mine, the components hereof can also be embodied in any other kind of outdoor operation that may require air tempering and is not limited to providing tempered air to mine galleries. For instance, the tempering assembly can be adapted to provide tempered air to a farm, a factory or any other facilities, underground or above ground. It is also understood that the tempering assembly can be used to heat or cool any buildings and structures and/or to be used in any other kind of indoor operation. Moreover, it is understood that even though the description sometimes refers to a reversible tempering assembly and to a corresponding reversible method, the assembly could be configurable only in one of cooling and heating configurations.
[0048] For instance, the two embodiments shown in the drawings of
[0049] In the following description, the same numerical references refer to similar elements. Furthermore, for the sake of simplicity and clarity, namely so as to not unduly burden the figures with several references numbers, not all figures contain references to all the components and features, and references to some components and features may be found in only one figure, and components and features of the present disclosure which are illustrated in other figures can be easily inferred therefrom. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures are optional and are given for exemplification purposes only.
[0050] Moreover, it will be appreciated that positional descriptions such as top, bottom, peripheral, above, below, forward, rearward, left, right, and the like should, unless otherwise indicated, be taken in the context of the figures only and should not be considered limiting. Moreover, the figures are meant to be illustrative of certain characteristics of the tempering assembly and are not necessarily to scale.
[0051] To provide a more concise description, some of the quantitative expressions given herein may be qualified with the term about. It is understood that whether the term about is used explicitly or not, every quantity given herein is meant to refer to an actual given value, and it is also meant to refer to the approximation to such given value that would reasonably be inferred based on the ordinary skill in the art, including approximations due to the experimental and/or measurement conditions for such given value.
[0052] A similar comment applies to the use of terms such as warm and cold which are to be understood as providing information on relative temperature of a component in relation to the same component in a different stage of the tempering process, or in relation to a different component altogether. None of these terms are to be construed as providing a specific or a rigid scale of temperature. For instance, if the disclosure describes cold air having absorbed heat following a heat exchange process within a reactor resulting in warm air being introduced into a mine, that is not to say that the resulting warm air is objectively warm or hot, but it will rather be understood that the produced warm air is strictly warmer than the cold air which entered the reactor (i.e., the produced air has a temperature greater than a temperature of the air which entered the reactor). For example, if the ambient air temperature is about minus 20 degrees Celsius while the reactor operates to provide heat to the mine galleries, the air may be heated to about 0 degree Celsius by the reactor. For the purposes of this description, the air heated to about 0 degree Celsius is considered warm air. This terminology in this particular example also reflects the fact that mine workers can work relatively comfortably with about 0 degree Celsius warm air being introduced into the galleries.
[0053] In the same vein, the use of the term tempering is to be understood as the process realized by the assembly thereby increasing or decreasing a temperature of air (e.g., ambient air circulating in the assembly) and/or any other element described herein. For the purpose of this description, tempering is also understood as meaning to increase or decrease the temperature of an element to a desired temperature value or to bring said temperature into a desired temperature interval. The desired temperature or temperature interval can vary depending on the mode of operation of the assembly and/or the activity in question. In other words, depending on the context, tempering can mean lowering a temperature considered too high for the purpose of this invention, or it can mean increasing a temperature considered too low. It follows that a tempering fluid is a substance possessing physical properties (e.g., different temperature compared to the air, atomized state, presence of impurities, or any combination herein) which allow the tempering of an element. In the following description, an embodiment is an example or implementation. The various appearances of one embodiment, an embodiment or some embodiments do not necessarily all refer to the same embodiments. Although various features may be described in the context of a single embodiment, the features may also be provided separately or in any suitable combination. Conversely, although the invention may be described herein in the context of separate embodiments for clarity, it may also be implemented in a single embodiment. Reference in the specification to some embodiments, an embodiment, one embodiment or other embodiments means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments.
[0054] It is to be understood that the phraseology and terminology employed herein are not to be construed as limiting and are for descriptive purpose only. The principles and uses of the teachings of the present disclosure may be better understood with reference to the accompanying description, figures and examples. It is to be understood that the details set forth herein do not construe a limitation to an application of the disclosure.
[0055] Furthermore, it is to be understood that the disclosure can be carried out or practiced in various ways and that the disclosure can be implemented in embodiments other than the ones outlined in the description above. It is to be understood that the terms including, comprising, and grammatical variants thereof do not preclude the addition of one or more components, features, steps, or integers or groups thereof and that the terms are to be construed as specifying components, features, steps or integers. If the specification or claims refer to an additional element, that does not preclude there being more than one of the additional elements. It is to be understood that where the claims or specification refer to a or an element, such reference is not to be construed that there is only one of those elements. It is to be understood that where the specification states that a component, feature, structure, or characteristic may, might, can or could be included, that particular component, feature, structure, or characteristic is not required to be included.
[0056] The descriptions, examples, methods and materials presented in the claims and the specification are not to be construed as limiting but rather as illustrative only. Meanings of technical and scientific terms used herein are to be commonly understood as by one of ordinary skill in the art to which the invention belongs, unless otherwise defined. It will be appreciated that the methods described herein may be performed in the described order, or in any suitable order.
Tempering Assembly
[0057] This disclosure provides a tempering assembly 10 (a reversible tempering assembly 10, in the first embodiment shown) for tempering air of an underground mine gallery 20, the tempering assembly 10 being fluidly connectable to a tempering fluid source 30. In the embodiment shown and as detailed below, the tempering assembly 10 comprises a reactor 100 defining an air-tempering cavity 110 and comprising an air inlet 120 to introduce ambient air 6 into the air-tempering cavity 110, and an air outlet 130 fluidly connectable to the mine gallery 20 to expel into the mine gallery 20 the tempered air 132 out of the air-tempering cavity 110. The tempering assembly 10 further comprises a tempering fluid provider 200 fluidly connectable to the tempering fluid source 30 and configured to provide the tempering fluid 32 within the air-tempering cavity 110 to temper the air circulating within the air-tempering cavity 110; and an evacuation system 300 fluidly connected either directly or indirectly to the air-tempering cavity 110 and configured to remove the tempering fluid 32 from the reactor cavity 110. Optionally and as detailed below, the assembly 10 can further include an air-reheater 400, an air separator 500 and a phase separator 600.
[0058] As detailed below, the tempering of the air passing through the tempering assembly 10 is achieved through the heat exchange-for instance via a thermal contact-between the tempering fluid 32 and ambient air 6. Ambient air 6 is utilized by the assembly 10 to ensure that the miners in the mine galleries 20 are provided with a clean source of air.
[0059] As represented for instance in
[0060] For instance and without being limitative, the tempering fluid source 30 can be a lake, a well, a settling tank, a river, a settling pond, a water storage within the mine, a water circulation system 60 or a combination hereof. On the other hand, the tempering fluid 32 can be composed of water or of a water solution in which some impurities are introduced or of a mixture of ice, snow and/or water.
[0061] As better shown in
[0062] During the heating process (i.e., when the tempering assembly 10 is configured into the heating configuration), ice material 42 (or tempering by-product material) may accumulate within the tempering assembly 10 (for instance within the air-tempering cavity 110 of the reactor) as a by-product of the heating process. In order to not discard the ice material 42, the reactor 100 of the tempering assembly 10 might be fluidly connected to a transport system 50, (for instance fluidly connected directly or indirectly to the air-tempering cavity 110 of the reactor 100 and/or via the evacuation system) whereon said ice material 42 is transported outside of the assembly 10, preferably to an ice material repository 40 onto which ice material 42 accumulates throughout the heating operation by the tempering assembly 10. The transport system 50 might be part of the tempering assembly 10 or distinct therefrom.
[0063] In other words, the transport system 50 displaces the ice material 42 which may result from the heating process and which may accumulate for instance in the air-tempering cavity 110 of the reactor 100 and transport said material 42 directly to the tempering fluid source 30 and/or to another place. In the embodiment wherein the ice material 42 accumulating within the reactor 100 comprises a mixture of different elements (for instance ice and water), the transport system 50 might be configured to transport said different components of the ice material 42 (or the tempering by-product material 42) together or separately. It will be understood that all or part of the transported ice material 42 (or tempering by-product material 42) can be stored for later use (for instance when the assembly is configured into the cooling configuration) or for some other process altogether.
[0064] It will be understood that the term ice material 42 can be embodied by different states of water or fluid depending on the performance of the tempering assembly 10 at a given moment. For example, the ice material 42 circulating in the system could be embodied by solid ice, frazil ice, or any other ice and water mixture, also colloquially known as slush. Similarly, the ice material repository 40 can be composed of a mixture of different phases of water and is subject to change as outside temperatures vary.
[0065] When the tempering assembly 10 is operating to provide cooling to mine galleries 20 (i.e., when configured into the cooling configuration) as illustrated in
[0066] In other words, according to preferred embodiments, during colder months a water spray creates ice 42 which is evacuated with water to form a slush-like product which is then stored in a remote area for use during warmer months. During warmer months the water might be cooled via the stored ice/slush prior to spraying in the ambient air 6 for cooling the ambient air 6. Any other source, such as a lake, a river, a pond comprising ice and/or snow produced during winter might also be used as a tempering fluid source, alone or in combination with the stored ice-slush.
Reactor
[0067] As mentioned above, the reactor 100 is shaped and dimensioned for a heat transfer to take place between the ambient air 6 and the tempering fluid 32 both circulating within the air-tempering cavity 110. As mentioned above, the air-tempering cavity 110 defines the space within the reactor 100 wherein heat exchange occurs between the ambient air 6 and the tempering fluid 32.
[0068] In the embodiment shown, and without being limitative, the reactor 100a (see for instance
[0069] For instance, referring to
[0070] The air inlet 120 is shaped and dimensioned to introduce the ambient air 6 into the air-tempering cavity 110. For instance, the air inlet 120 can be provided with pumping units such as fans, filters, duct and diffusers, which can be positioned within as well as outside of the air-tempering cavity 110 of the reactor 100.
[0071] For instance, the air inlet 120 is at least partially formed in one of the top wall portion 101b, the bottom wall portion 101d and the peripheral wall 101e. Referring to
[0072] In another embodiment, as represented for instance in
[0073] In another alternative embodiment, with reference to
[0074] Different embodiments of the reactor 100 are possible. For instance, referring to
[0075] In another embodiment, as represented in
[0076] As explained above, the reactor 100 may alternatively be at least partially contained in a reactor-containing cavity of a ship container reactor 100b, as best shown in
[0077] In the embodiment shown in
[0078] In the embodiment shown in
[0079] For example, the embodiment shown in
[0080] In the illustrated embodiment of
[0081] Referring to
[0082] In the illustrated embodiment of
[0083] In one embodiment, when the tempering assembly 10 is under a heating configuration, the tempering fluid may crystallize into ice material 42 which may accumulate within the reservoir 800. In this case, the evacuation system 300 is adapted to periodically or continuously remove the ice material 42 that may have accumulated within the reservoir 800. In one example, the evacuation system 300 comprises an endless screw which serves to both brake down the ice material 42 and evacuate said ice material 42 outside of the reactor 100. Any other device configured to at least partially brake ice accumulated within the reservoir could be conceived.
[0084] It is appreciated that the shape, the configuration of the reactor 100, the shape, the configuration and the location of the air outlet 130, the air inlet 120 the top wall portion 101b, the bottom wall portion 101d and the peripheral wall portion 101e thereof, as wall the shape, the configuration, the number and the relative arrangement of the sub-reactors 109 thereof can vary from the embodiments shown. Any other configuration of a reactor 100 shaped and dimensioned to allow a temperature transfer between an air to be expelled in a mine gallery 20 and a tempering fluid 32 could be conceived.
[0085] It will also be understood that the tempering assembly 10 as described in the embodiments of the disclosure is meant to be flexible for the purpose of upscaling which is an inherent concern for mining operations. For instance, in some embodiments, when the tempering assembly 10 operates to provide cooling, the evacuated tempering fluid 32 may be directed to the same reactor 100 wherefrom warm air 1 was tempered, a distinct reactor 100 of the same kind, or a distinct type of heat exchanger such as for instance, plate exchangers, tube exchangers or any kind of commercially available heat exchanger.
[0086] In another embodiment, the separate heat exchanger can be located underground in a mine gallery 20, so to bring cold water 4 as close as possible to the underground galleries 20 in need of cooling. Ice material 42 (or a tempering fluid at a first temperature) with or without water could be brought to the underground heat exchanger or to an underground temporary pond, then, warm water 3 (or the tempering fluid at a second temperature higher than the first temperature) would be pumped back out of the mine. The underground temporary pond could be used as an intermediate tempering fluid source for a plurality of tempering assemblies.
[0087] For the rest of this specification, it will be understood that all drawings represented in
Cooling and Heating Configurations of the Air-Tempering Assembly
[0088] For instance, when the reactor 100 operates during the cooling process (i.e., when the tempering assembly 10 is configured into the cooling configuration), and as best shown in
[0089] For instance, when the reactor 100 operates during the heating process (i.e., when the tempering assembly 10 is configured into the heating configuration), as represented in
[0090] For instance and without being limitative, the circulation system 60 can include a melt system 70 (
[0091] In one embodiment shown in
[0092] In the embodiment shown in
[0093] The ice insulation 700 can be a heat-insulating membrane 710 used for thermally insulating an ice repository 40 and can be made of a flexible thermal insulation assembly. Said membrane 710 may comprise a plurality of thermal covering sections. Furthermore, an insulated matter-mounting assembly securing the plurality of thermal insulation covering sections onto the insulated matter can be provided with the heat-insulating membrane 710. Said membrane 710 is installed over the ice repository 42 when the temperature of the ambient air 6 generally goes over 0 C.; generally outside the winter months. Different possible embodiments of a thermal insulation assembly are described in US application US2022/055337 filed by the applicant, the content of which being hereby incorporated by reference in its entirety.
[0094] Alternatively, the heat-insulating membrane 710 used for thermally insulating an ice repository 40 can be comprised of a different insulation material or method, such as and without being limitative, sawdust, straw, insulating mats, a building, and any insulating membrane or material.
[0095] Whatever the mode of operation of the tempering assembly 10, it will be understood that the tempering process is capable of being continuous insofar that the inputs (e.g., the ambient air 6 entering through the air inlet 120, and/or the tempering fluid 32 introduced by the tempering fluid provider 200) and outputs (e.g., the tempered air 132 expelled through the air outlet 130, and/or the tempering fluid exiting through the evacuation system 300, sometimes under the form of ice material 42) of the reactor 100 (or plurality of reactors 100) occur concurrently and to appropriate levels such that the assembly 10 can operate continuously provided that the system is provided with sufficient inputs.
Tempering Fluid Provider
[0096] As mentioned above, the tempering assembly 10 also comprises the tempering fluid provider 200 fluidly connectable to the tempering fluid source 30 and configured to provide the tempering fluid 32 within the air-tempering cavity 110 of the reactor 100 to temper the air circulating within the air-tempering cavity 110.
[0097] In other words, the tempering fluid provider 200 is shaped and dimensioned to introduce a tempering fluid 32 into the air-tempering cavity 110 of the reactor 100. Said fluid provider 200 can be embodied by any kind of fluid sprayer such as a nozzle system or any fluid atomizing means. Preferably, a plurality of water sprayers 200a is used (
[0098] In the embodiment shown in
[0099] It will be noted that the water sprayers 200a can be configured to allow an adjustment of the size of water droplets or to provide different sizes of droplets therefrom. When the tempering assembly is configured into the cooling configuration, the water droplets sprayed by the water sprayers could also include ice particles.
[0100] In another version of the tempering assembly 10, the reactor 100 might comprise tempering fluid receiving elements arranged within the air-tempering cavity 110; the tempering fluid or water receiving elements are arranged to receive water (or any other suitable tempering fluid) sprayed from the water sprayers 200a; in other words, the water receiving elements (or tempering fluid-receiving elements) are configured to allow the formation of a thin water layer within the air tempering cavity 110. It is to be understood that the tempering fluid receiving elements could be used in any one of the cooling and heating configurations enhance heat transfer within the air-tempering cavity. The person skilled in the art would understand that said water receiving elements (for instance fixedly mounted to an inner surface of at least one of the top wall portion 101b, the bottom wall portion 101d and the peripheral wall portion 101e of the reactor 100) suited for heat transfer would include plates, cables, mesh, primers or any other suitable element. For instance, for the heating configuration the water-receiving elements are shaped and dimensioned for the flow of said thin water layer to freeze upon contact with the ambient cold air 2 entering the cavity 110 via the air inlet 120, thus forming an ice layer of increasing thickness. For instance, when the layer of ice thus formed on the water receiving element (or tempering fluid 32 receiving member) reaches a predetermined thickness, mechanical elements or heating elements of the tempering assembly 10, for instance arranged within the air-tempering cavity 110 or proximate at least one of the upper wall portion 101a, bottom wall portion 101d and peripheral wall 101e portion of the reactor 100, are used to detach the ice material 42 from the fixed elements so that at least portions of the ice material 42 formed on the tempering fluid receiving elements falls to the bottom of the reactor 100. For the cooling configuration, the water-receiving elements could be shaped and dimensioned for a water thin layer to evaporate and enhance the cooling effect. They could also be shaped and dimensioned to retain ice particles in the airflow during their melting phase, and thus improve the heat transfer by increasing a residency time of ice in the air-tempering cavity.
[0101] It is understood that the heat transfer from the water layer (or tempering fluid layer) on the fixed (or fluid-receiving) elements to the air resulting from the release of both latent energy of the phase change and sensible energy warms the ambient air 6 before it is expelled through the air outlet 130. The ice material 42 gathered therefrom is removed from the reactor 100 by the evacuation system 300 to avoid an excessive accumulation of ice within the reactor 100, wherein the evacuation system 300 can be configured to remove ice material 42, as opposed to being limited to operating with tempered fluid 32 in a liquid state.
Additional Features of the Tempering Assembly
[0102] As shown in an embodiment represented in
[0103] In another embodiment shown in
[0104] As shown in the illustrated version of
[0105] In another embodiment, as shown in
[0106] As better shown in the embodiments of
[0107] In one embodiment, the phase separator 600 can be positioned close to the reactor 100 downstream thereof (i.e., in the vicinity of the air outlet) for times when reaction products consist of a rather water-rich ice material 42, or near the ice repository 40, to simplify slurry handling. It will be understood that the phase separator 600 is configured to better handle ice material 42 composed of a water to ice ratio within a certain range, characterized in that a high water to ice ratio results in a more liquid slurry, and a lower ratio results in a more solid slurry. If the produced ice material 42 comprises slurry holding a water to ice ratio situated outside the optimal range of operation for the phase separator 600, then water can be added to help handling.
[0108] As best shown in
[0109] According to a version of the assembly 10 shown in
[0110] As mentioned above, the tempering assembly 10 comprises the tempering fluid provider 200 fluidly connectable to the tempering fluid source 30 and configured to provide the tempering fluid 32 within the air-tempering cavity 110 of the reactor 100 to temper the air circulating within the air-tempering cavity 110. As mentioned above, the water circulating in the water injection system 1000 is supplied by the tempering fluid source 30. However, when the tempering assembly 10 operates to provide heating, the water can also be supplied, partially or entirely, by a fluid recirculation system 1014 fluidly connected to the phase separator 600 and/or to a bottom portion of the air-tempering cavity of the reactor. The fluid recirculation system 1014 partially or completely redirects tempering fluid 32 into the water injection system 1000.
[0111] In the embodiment shown in the schematic of
[0112] In the water injection system 1000, the sanitation device 1002 first filters impurities which may reside in the water source 30. The water chiller or heater 1004 then controls water temperature in the intake channels prior to injection. Finally, the pump 1006 pressurizes water for the water sprayers 200a. Said water 32 can be provided by the fluid recirculation system 1014.
[0113] The same combination of the sanitation device 1002, water heater 1004 and pump 1006 can also simultaneously supply an air-reheater 400 with pressurized (or unpressurized) warm water 3 to provide the air-reheater 400 with a source of heat when the air-reheater 400 includes a water shower as a heating element or heat exchange coil, as mentioned above.
[0114] As best shown in
[0115] In addition, the precursor injection system 1012 can insert impurities within the tempering fluid 32 droplets to facilitate the formation of crystals in the air-tempering cavity 110. Some examples of impurities that can be used to accelerate droplets nucleation include silver iodide, potassium iodide, solid carbon dioxide, nanoparticles, nanobubbles or any other particle that might come from the mine 20. Preferably, impurity particles can be obtained from the by-products of the mining operation, but they can also be stored near the reactor 100 or created in a separate device and then provided to the precursor injection system 1012. Alternatively, the precursor injection system 1012 can include nucleation acceleration devices such as ultrasonic waves or static or alternating electrical fields to initiate droplets nucleation earlier.
[0116] The air compressor 1008 of the water injection system 1000 is shaped and dimensioned to compress ambient air 6 into compressed air 1010, which provides high-pressure air to the tempering fluid provider 200 (for instance to the water sprayers 200a thereof) for increased water nucleation.
[0117] In one embodiment, as shown in
[0118] It is appreciated that the shape and the configuration of the tempering assembly 10 and the shape, the configuration and the relative arrangement of the different components thereof can vary from the embodiments shown.
[0119] For instance, the tempering assembly 10 could further comprise downstream the reactor a burner, an electric heater or a heat exchanger (for instance an air/air heat exchanger or a fluid/air heat exchanger). For instance, adding an air/air heat exchanger at or proximate the air outlet of the reactor could be useful for buildings or for any other indoor operations where the air outlet of the reactor would be connected to an air/air exchanger (one air being the exiting air from the assembly and the other air being the hot air exiting the building). A fluid/air heat exchanger could for instance be configured to use hot water from a process occurring in the building, said hot water needing to be rejected.
[0120] The tempering assembly could also comprise a heat pump configured to exchange heat between the tempered air at the air outlet of the reactor and the ambient air or with the tempering fluid feeding the air-tempering cavity of the reactor (for instance water or any other tempering fluid). For instance, in the embodiment wherein the reactor comprises the above-described tempering fluid reservoir, the heat pump could be configured to take heat from the tempering fluid (for instance water) contained in the tempering fluid reservoir and direct it towards the tempered air at the air outlet of the reactor, so as to further increase the efficiency of the tempering assembly.
[0121] The tempering assembly 10 can be coupled with a prediction device to estimate the cooling and heating capacity within the stored ice and water.
[0122] The tempering assembly 10 can be coupled a system equipped with water contamination sensors and treatment.
Method for Providing Tempered Air to a Facility Such as an Underground Mine Gallery
[0123] According to another aspect of the disclosure, there is provided a method for providing tempered air 132 to an underground mine gallery 20. The method according to embodiments of the present disclosure may be carried out with the steps of introducing ambient air 6 to an air-tempering cavity 110 through an air inlet 120, spraying said ambient air 6 with tempering fluid from a tempering fluid source 30, the ambient air 6 being tempered upon contact with the tempering fluid 32, forming a tempered airstream, expelling the tempered airstream into the mine galleries 20 through an air outlet 130, and evacuating the tempering fluid 132 outside of the air-tempering cavity 110.
Warming Assembly
[0124] As mentioned above, the air-tempering assembly 10 could be adapted to be used exclusively for heating (i.e., not to be alternatively configurable from the heating configuration to the cooling configuration, and vice versa). Referring to
[0125] Referring to
[0126] Regarding dimensions, the exemplary reactor 100 embodiments shown in
[0127] The illustrative embodiments of
[0128] For the sake of simplicity, the disclosure of the following embodiments of the air-warming assembly 10 refers to the reactor 100 embodiment shown in
[0129] It should be noted that the embodiments of the warming assembly 10 partially shown in
[0130] Referring to the embodiment illustrated in
[0131] Again referring to the embodiment of
[0132] In the embodiment shown in
[0133] In one embodiment of the warming assembly 10, the tempering fluid provider 200 can be configured to atomize the tempering fluid 32 in order to ease a nucleation thereof and spray the tempering fluid into particles of a significantly small size (for instance of the order of a few micrometers). Indeed, it has been noticed that a smaller droplet size can enable an earlier phase change of fluid (i.e., for water, a change from a liquid phase to a solid phase) for the same temperature compared to larger droplets thereby facilitating the release of latent energy of phase change from liquid to solid and sensible energy from the tempering fluid 32 to the circulating air. In addition, smaller droplet size increases a suspension time of the sprayed tempering fluid 32 in the air-warming cavity 110, which also increases a heat exchange efficiency or thermal contact between the tempering fluid and the air circulating within the air-warming cavity.
Deicing Assembly
[0134] With reference to the embodiments shown in
[0135] In one embodiment, the deicing assembly 140 can comprise a water receiving element as mentioned above, the water-receiving element being arranged in the tempering cavity 110 to receive water sprayed thereon. Specifically, referring to the embodiment of
[0136] As the reactor 110 of the air-warming assembly 10 operates to provide warmed air (or to increase a temperature of the air circulating within the air-warming cavity), a thin layer of ice material 42 may form on the surface of the flexible membrane 142 of increasing thickness as the warming operation resumes. When a predetermined thickness of ice material 42 on the flexible membrane 142 is reached, or when a predetermined schedule laps, the deicing assembly 140 (for instance a membrane-distorting member thereof) can be actuated, as explained below. It is understood that an excessive accumulation of ice material by-product 42 within the air-warming cavity 110 can narrow a clear cross-section profile of the cavity 100, thus partially obstructing the circulation of both tempering fluid 32 and air within. Due to the weight of the accumulated ice material by-product onto the cavity-delimiting surfaces of the reactor, the reactor might also be damaged.
[0137] The flexible membrane, or at least the cavity-facing side 146 thereof, can be at least partially made of a polyester. Any material with sufficient mechanical properties and with some degree of water-repellant or hydrophobic properties is also envisioned herein. In another embodiment, the flexible membrane can be coated with a layer of polyurethane or any other suitable material. The flexible membrane could also comprise heating elements (such as heating wires) embedded in the membrane or at least partially forming it.
[0138] The flexible membrane 142 is configurable into a tempering fluid-receiving configuration (
[0139] In the embodiment shown, a peripheral wall portion of the reactor 100 includes a support member 102 to at least partially support the flexible membrane 142 within the air-warming cavity of the reactor 100, and a membrane-distorting member 176 (i.e., distortion means) adapted to distort the flexible membrane 142 in any manner previously described. In such embodiment, the flexible membrane 142 has a support-facing side 145, and an opposed cavity-facing (or cavity-delimiting side) 146. For instance, the membrane-deforming member 176 is displaceable (for instance translate) along a dimension (for instance along a height) of the peripheral wall portion 101e while being in contact with the flexible membrane (for instance with the support-facing side thereof). For instance, the support member 102 comprises a frame with attachment means to connect the flexible member 142, made of any suitable material able to support the flexible membrane 142 during operation. In one embodiment, the structure of the reactor 100 has a peripheral wall portion 101e including the support member 102. In this embodiment, the flexible membrane 142 is arranged to be at least partially displaceable with respect to the support member 102. Referring to the non-limitative embodiment of shown in
[0140] In other words, the flexible membrane 142 is at least partially displaceable with respect to the support member 102, for instance in a transverse direction with respect to a height of the flexible membrane (for instance in a substantially horizontal direction, or in an inward direction, considered with respect to the air-warming cavity).
[0141] The flexible membrane 142 might also be configured to at least partially delimit or form at least one inflatable pocket 150 having opposed support-facing and cavity-facing sides 145, 146. The inflatable pocket 150 further includes an inlet 152 (i.e., pocket inlet 152) to allow introduction of a fluidfor instance airtherein. In the following description and drawings, a single inflatable pocket 150 is shown for the sake of simplicity, but the deicing assembly might comprise a plurality of inflatable pockets formed by corresponding flexible membranes, wherein at least some of the plurality of inflatable pockets might be in fluid communication with each other. In the same embodiment, the deicing assembly 140 comprises a fluid distribution assembly 170, fluidly connected to the inlet 152 of the inflatable pocket 150.
[0142] The fluid distribution assembly 170 is adapted to inject fluid into the inflatable pocket 150 through the inlet 152. As the inflatable pocket 150 fills with fluid, the pocket 150 inflates and expands in volume within the air-warming cavity 110, thus distorting at least partially the cavity-facing side 145 of the membrane 142. In other words, the inflatable pocket is configured into the tempering fluid-removing configuration upon inflation of the pocket. After the pocket 150 has been fully or partially inflated, the fluid distribution assembly 170 is also adapted to draw or remove (e.g., through a suction effect) the fluid out of the inflatable pocket 150, for instance via the inlet 152. In other words, the inflatable pocket is configured back into the tempering fluid-receiving configuration upon deflation of the pocket. It should be noted that although the expression inlet is used herein in relation to the inflatable pocket 150, in some embodiments, the pocket inlet 152 is not limited to introducing fluid and may be used as an outlet to actively empty or drain the pocket 150. It could also be conceived an inflatable pocket comprising distinct apertures forming respectively an inlet and an outlet. It should also be noted that the term fluid when used herein in relation to the fluid distribution assembly 170 can include liquid, gazes (i.e., air) or any combination thereof. As non-limitative example, the embodiments of the fluid distribution assembly described herein include air (e.g., ambient air). The fluid distribution assembly 170 is described in more detail below. Regarding the build of the inflatable pocket 150, the pocket can be fully or partially delimited by the flexible membrane 142, meaning that the pocket 150 can be fully made of the flexible membrane 142 and the material thereof, or the pocket 150 can be made of several different materials as explained below.
[0143] Referring now to
[0144] Furthermore, and referring again to the embodiment of the air-warming assembly 140 shown in
[0145] Turning now to the embodiment of the warming assembly 10 shown in
[0146] The deicing assembly 140 includes support cables 164 fixedly connected to the inflatable pocket 150 and connected to the support member 102 to support the inflatable pocket relative to the peripheral wall portion, while enabling the inflatable pocket to be displaceable with respect to the support member, as mentioned above. As better shown in
[0147] Referring again to the embodiment shown in
[0148] Referring once more to the non-limitative embodiment of the warming assembly shown in
[0149] Referring again to the implementation of the air-warming assembly 10 shown in
[0150] Referring now to
[0151] In accordance with the embodiments shown in
[0152] Turning to
Method for Providing Warmed Air to a Facility Such as an Underground Mine Gallery
[0153] According to another aspect of the disclosure, there is provided a method for providing warmed air 1 to an underground mine gallery 20. The method according to embodiments of the present disclosure may be carried out with the steps of introducing air at a first temperature into an air-warming cavity 110 of a reactor 100 at a first temperature through an air inlet 120; putting into thermal contact a tempering fluid 32 with said air within the air-warming cavity, to increase the air to a second temperature greater than the first temperature (for instance spraying the tempering fluid 32 onto said air in the air-warming cavity); expelling the air 32 at the second temperature into the mine gallery 20; and evacuating the tempering fluid 32 outside of the reactor 100.
[0154] The method for providing warmed air 1 to an underground mine gallery 20 may further include forming on a cavity-delimiting surface delimiting the air-warming cavity an ice material by-product from a portion of the sprayed tempering fluid thermally contacting the air.
[0155] The method for providing warmed air 1 to an underground mine gallery 20 may yet further include evacuating the ice material by-product 42 outside of the reactor 100 by distorting the flexible membrane 142 of the deicing assembly, thus detaching at least a portion of the layer of ice material by-product 42 from the flexible membrane 142.
[0156] The method for providing warmed air 1 to an underground mine gallery 20 may further include evacuating the ice material by-product 42 to a collecting cavity defined by a collector 800 at least partially positioned outside of the reactor 100, and wherein evacuating the tempering fluid outside of the reactor 100 further comprises evacuating the tempering fluid 32 to the collector cavity 800.
[0157] The method for providing warmed air 1 to an underground mine gallery 20 may further include crushing the ice material by-product 42 in the collecting cavity 800 with one or more cutter pumps 310 being operatively and fluidly connected in the collecting cavity 800. The method for providing warmed air 1 to an underground mine gallery 20 may further include evacuating at least a portion of the crushed ice material by-product 42 and the tempering fluid 32 via an evacuation system. The method might further comprise retaining particles from the air before expelling the air into the facility.
[0158] It is understood that the method according to embodiments of the present disclosure may be carried out with a tempering assembly or a warming assembly such as the embodiments thereof described above.
[0159] As detailed above, an object of the disclosure is to provide an assembly comprising a reactor through which ambient air circulates. Within a cluster of said reactor, a mist of atomized water is injected within the incoming air. Near-zero degrees Celsius water will then either heat or cool the incoming air, depending on the season and the requirements of the mine. A method to temper the air of a mine gallery is also provided.
[0160] In winter, cold ambient air is routed through the reactor, and sprayed with water from a source (i.e., the bottom of a lake) in order to warm the air close to 0 degree Celsius. The warmed air is then routed to the mine shaft. Simultaneously, the water droplets sprayed on the ambient air have frozen into ice crystals.
[0161] In one version of this invention wherein the reactor is a container, instead of accumulating ice, the ice created is evacuated, for instance in a substantially continuous manner, from the containers with a stream of water-which then becomes more like a slush-to a remote area where it is left to freeze again for use next summer for cooling.
[0162] It is the contact between the outside cold air and the relatively warm water droplets which makes the water droplets crystallize and consequently release heat. The heat transfer from the droplets to the air occurs with the release of latent energy of phase change and sensible energy. This disclosure provides elements to prevent the circulating air from carrying the droplets to the reactor air outlet to separate the droplets from the air.
[0163] In summer, warm ambient air circulates in the reactor where cold water is sprayed on the warm airstream to cool the ambient air before ending down to the mine shaft. To obtain cold water, water might get cooled through a circulation system involving the ice material repository or any other tempering fluid source. Alternatively, instead of being sprayed, cold water could pass through a plate heat exchanger or another kind of heat exchanger to transfer the heat from the air to the water.
[0164] The water used for the tempering process may advantageously be water which accumulated in the galleries, and which already needs to be pumped out of the mines and accumulates in artificial reservoirs.
[0165] An advantage of the disclosed system is that the ice material generated by the process could facilitate mine water management by storing this water in the form of ice and allowing the rate of melting to be controlled. For instance, the water could be stored in an ice heap, making it possible to store water in a substantially solid form outside of a pond. Indeed, this offers several possibilities such as the management of the amount of water to be treated when there is a peak.
[0166] Another aspect of the system disclosed is that the formation of ice material could help to separate some contaminants from the water (e.g.: salts).
[0167] Another aspect disclosed is to employ sea containers as a vessel for heat exchange whereby ambient air circulates through the containers, the resulting introduced air, either warm or cold, is then sprayed with a water mist.
[0168] Several alternative embodiments and examples have been described and illustrated herein. The embodiments of the invention described above are intended to be exemplary only. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind. The scope of the invention is therefore intended to be limited by the scope of the appended claims.
[0169] Although narrow claims are presented therein, it should be recognized the scope of this invention is much broader than presented by the claims. It is intended that broader claims will be submitted in an application that claims benefit of priority from this application.