Retention Assembly for Variable Valve Actuation
20260117682 ยท 2026-04-30
Inventors
Cpc classification
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/187
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In one embodiment, a rocker arm assembly configured for variable valve actuation includes at least one rocker arm, a first valve and a second valve, a valve bridge configured to be actuated by the at least one rocker arm and including a first opening and a second opening for respectively receiving the first valve and the second valve, and a retention assembly at least partially received by the first opening of the valve bridge. The retention assembly includes a push nut and a ring for supporting the push nut. The retention assembly is configured to retain the first valve when the first valve is inserted into the first opening so as to resist separation of the valve bridge from the first valve.
Claims
1. A rocker arm assembly configured for variable valve actuation, the rocker arm assembly comprising: at least one rocker arm; a first valve and a second valve; a valve bridge configured to be actuated by the at least one rocker arm and comprising a first opening and a second opening for respectively receiving the first valve and the second valve; and a retention assembly at least partially received by the first opening of the valve bridge, the retention assembly comprising: a push nut; and a ring for supporting the push nut, wherein the retention assembly is configured to retain the first valve when the first valve is inserted into the first opening so as to resist separation of the valve bridge from the first valve.
2. The rocker arm assembly of claim 1, wherein the retention assembly is configured to mechanically retain the first valve when the first valve is inserted into the first opening.
3. The rocker arm assembly of claim 1, wherein the retention assembly is configured to frictionally retain the first valve when the first valve is inserted into the first opening.
4. The rocker arm assembly of claim 1, wherein the push nut comprises a center opening and a plurality of inner teeth extending from the center opening.
5. The rocker arm assembly of claim 2, wherein the push nut comprises a center opening and a plurality of inner teeth extending inward from the center opening and are slanted upward toward a center.
6. The rocker arm assembly of claim 3, wherein the push nut comprises a center opening and a plurality of inner teeth extending downward from the center opening.
7. The rocker arm assembly of claim 5, wherein the ring is open-looped.
8. The rocker arm assembly of claim 6, wherein the ring is closed-looped.
9. The rocker arm assembly of claim 1, wherein the first opening comprises an upper housing for receiving an end of the first valve, and a lower housing for receiving the retention assembly.
10. The rocker arm assembly of claim 9, wherein the lower housing is frustoconical or circular in structure.
11. The rocker arm assembly of claim 7, wherein the first opening comprises a groove for retaining the ring.
12. The rocker arm assembly of claim 8, wherein the retention assembly further comprises a wire clip for supporting the ring.
13. The rocker arm assembly of claim 12, wherein the first opening of the valve bridge comprises a side with a window configured to make a portion of the wire clip accessible when the wire clip is inserted into the first opening, the portion of the wire clip accessible through the window is actuatable to open and close the wire clip.
14. The rocker arm assembly of claim 1, wherein an end of the first valve comprises a groove configured to abut the push nut when the first valve is inserted into the opening.
15. The rocker arm assembly of claim 1, wherein the at least one rocker arm comprises a latch assembly configured to be switchable between a latched position and an unlatched position, wherein the retention assembly is configured to resist separation of the valve bridge from the first valve when the latch assembly switches.
16. A valve bridge of a rocker arm assembly configured for variable valve actuation, the valve bridge comprising: a first opening and a second opening for respectively receiving a first valve and a second valve; and a retention assembly at least partially received by the first opening of the valve bridge, the retention assembly comprising: a push nut; and a ring for supporting the push nut, wherein the retention assembly is configured to retain the first valve when the first valve is inserted into the first opening so as to resist separation of the valve bridge from the first valve.
17. The valve bridge of claim 16, wherein the first opening comprises an upper housing for receiving an end of the first valve and a lower housing for receiving the retention assembly.
18. The valve bridge of claim 17, wherein the lower housing comprises a groove for engaging with the ring.
19. A valve bridge of a rocker arm assembly configured for variable valve actuation, the valve bridge comprising: a first opening and a second opening for respectively receiving a first valve and a second valve; and a retention assembly at least partially received by the first opening of the valve bridge, the retention assembly comprising: a push nut; a ring for supporting the push nut; and a wire clip for supporting the ring, wherein the retention assembly is configured to retain the first valve when the first valve is inserted into the first opening so as to resist separation of the valve bridge from the first valve.
20. The valve bridge of claim 19, wherein the first opening of the valve bridge comprises a side with a window configured to make a portion of the wire clip accessible when the wire clip is inserted into the first opening, the portion of the wire clip accessible through the window is actuatable to open and close the wire clip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0029]
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DESCRIPTION OF EXAMPLE EMBODIMENTS
[0039] Reference will now be made in detail to the examples which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Directional references such as up, down, right, and left are for ease of reference to the figures and not intended to limit the scope of this disclosure.
[0040] Various valvetrain designs have been produced in the past for use in connection with internal combustion engines for the purpose of controlling valve actuation such as for main exhaust event. Generally, in a valvetrain system, a rocker arm assembly may be coupled on one side to a camshaft and on the other side to a number of engine valves via a valve bridge in a way for delivering actuation motion from the camshaft through the valve bridge to the downstream valves. In some scenarios, it may be desirable to provide auxiliary functionality, such as compression engine braking, in addition to the main lift event so that a selected valve may be separately controlled. For example, to enable engine brake operation and assist in slowing down the vehicle, the valvetrain system may operate by releasing compression in the engine cylinders during its compression stroke, which may reduce the engine's power and create a braking effect. In other words, this may cause the engine to function as a power-consuming compressor, which slows the vehicle. To add flexibility for different motion profiles of different valve events such as for main exhaust and engine braking, variable valve actuation (VVA) technology may be employed, providing variable valve event timing, duration, lift, or other desired functionalities. As an example and not by way of limitation, example types of VVA may include valve timing control, cam switching, variable valve event and lift control, variable valve duration, or other suitable control schemes for achieving valve actuation.
[0041]
[0042] In particular embodiments, the split rocker arm 102 may include an inner body 120 and an outer body 122 that is forked to flank the inner body 120. The inner body 120 may include the cam end 110 for receiving motion from the first cam 108, while the outer body 122 may include the foot end 112 for actuating the valve bridge 114. In particular embodiments, a latch assembly 124 may be provided, which, for example, may be received in one or more openings provided in the inner body 120 and the outer body 122. In particular embodiments, the latch assembly 124 may be selectively switchable between a latched position and an unlatched position. For example, in the latched position, the latch assembly 124 may be controlled to latch the inner body 120 to the outer body 122, allowing the inner body 120 and the outer body 122 to move as a whole, thereby conveying motion from the first cam 108 through the split rocker arm 102 to the valve bridge 114. In the unlatched position, the latch assembly 124 may be controlled to release the inner body 120 from the outer body 122 such that the outer body 122 remains generally stationary regardless of motion of the inner body 120. In other words, motion from the first cam 108 may be absorbed by relative movement between the inner body 120 and the outer body 122. Consequently, in this configuration, actuation motion to the valve bridge 114 is deactivated or lost. To facilitate VVA, proper switching of the latch assembly may be desired to activate and/or deactivate the split rocker arm 102 at the correct timing. In particular embodiments, a spring 126 may be provided on the split rocker arm 102, with one end of the spring 126 coupled to the inner body 120 and the other end to the outer body 122, dampening relative movement between the inner body 120 and the outer body 122. It should be understood that the latch assembly described herein is for explanation purposes only and is not intended to limit the scope of this disclosure. Although this disclosure describes a particular rocker arm with a particular latch assembly for achieving VVA, this disclosure contemplates any suitable rocker arms with any suitable latch assemblies for achieving VVA.
[0043] In particular embodiments, the foot end 112 of the split rocker arm 102 may be configured to press down on a center portion of the valve bridge 114 when the foot end 112 moves down, thereby actuating both the first valve 116 and the second valve 118. For example, this may occur during the main exhaust event.
[0044]
[0045] In particular embodiments, a valve coupling mechanism 210 may be movably received at the end of the valve bridge 114 for coupling the second valve 118 to the valve bridge 114. As an example and not by way of limitation, the valve coupling mechanism 210 may extend through an opening of the valve bridge 114, with one end of the valve coupling mechanism 210 coupled to the second valve 118 and the other end configured to be engaged with the brake rocker arm end 208 of the engine brake rocker arm 104 as the brake rocker arm end 208 rotates down. This way, during engine braking, the brake rocker arm end 208 may press down on the valve coupling mechanism 210, moving the valve coupling mechanism 210 relative to the valve bridge 114 in order to actuate the second valve 118 without actuating the first valve 116. As an example and not by way of limitation, the valve coupling mechanism 210 may include one or more of a pin, a cylinder, a valve seat, or other suitable features.
[0046] In particular embodiments, the brake rocker arm end 208 of the engine brake rocker arm 104 may be provided with an engine brake capsule 212, which, for example, may be configured to extend from or retract into the brake rocker arm end 208. As an example and not by way of limitation, in the retracted position, the engine brake capsule 212 may be refrained from contacting the valve coupling mechanism 210 even if the brake rocker arm end 208 rotates down, thus deactivating engine braking. In the extended position, the engine brake capsule 212 may be allowed to press on the valve coupling mechanism 210 as the brake rocker arm end 208 rotates down, thereby actuating the second valve 118 independently from the first valve 116.
[0047] It should be understood that the valvetrain system described herein is provided for the purposes of explanation only, and not intended to limit the scope of this disclosure. Although this disclosure describes a valvetrain system having particular rocker arm configurations (such as the split rocker arm and engine brake rocker arm) in a particular manner, this disclosure contemplates valvetrain systems with any suitable rocker arm configurations in any suitable manner. For example, in certain embodiments, the valvetrain systems may include none, some, or all of the components disclosed herein. For example, in certain embodiments, the valvetrain system may include additional components that are not described herein without departing from the scope of this disclosure.
[0048] For valvetrain systems configured with VVA capability, undesired bridge dislodging may occur, separating the valve bridge from one or more of the valves. As an example and not by way of limitation, this may occur due to critical unlatch of the latch assembly 124 of the split rocker arm 102. For example, the critical unlatch may happen during valve lifting when the first valve 116 and the second valve 118 are actuated to an open position. In this case, for example, if the latch assembly 124 is suddenly unlatched, breaking transmission of the valve actuation force, the valves such as the first valve 116 may shoot up under a biasing force of a valve spring 128, consequently throwing the valve bridge 114 in an uncontrolled manner away from the first valve 116 to an extent that the valve bridge 114 is dislodged or separated from the first valve 116. In order to prevent or at least minimize such bridge dislodgement and ensure proper system dynamics, in particular embodiments, a retention assembly may be provided for retaining the valve bridge to one or more valves, which will be described in detail below.
[0049]
[0050] In particular embodiments, as better observed in
[0051] In particular embodiments, as shown in
[0052] In particular embodiments, the first valve 116 may include a groove 412 near its end. As an example and not by way of limitation, the groove 412 may be configured to be engaged with components of the retention assembly 302, such as the push nut 402, for retention and securement. As an example and not by way of limitation, when assembled, an upper edge of the push nut 402 may be configured to catch against an upper edge of the groove 412, thereby mechanically retaining the first valve 116 in place inside the first opening 304 and preventing the first valve 116 from moving out of the first opening 304.
[0053]
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[0055] In particular embodiments, if removal of the valve bridge 114 is desired such as for service or maintenance purposes, it may be achieved by breaking the ring 404 and/or the push nut 402 so as to separate the valve bridge 114 from the first valve 116.
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[0057] In particular embodiments, as better observed in
[0058] In particular embodiments, as shown in
[0059] In particular embodiments, the lower housing 910 may further include a window 914 for providing access to the wire clip 906. As an example and not by way of limitation, the window 914 may be longitudinally located and extend through the wall of the valve bridge 114. A portion of the wire clip 906 may extend out from the window 914 and is exposed to the outside. This allows a user to easily access the wire clip 906 so as to remove the wire clip 906 and consequently the valve bridge 114 without breaking components of the retention assembly 802, as will be further described below.
[0060] In particular embodiments, the first valve 116 may be grooved, slotted, or otherwise be provided with a reduced diameter near its end in order to accommodate one or more components of the retention assembly 802. In particular embodiments, the end of the first valve 116 may be rounded, chamfered, tapered, or otherwise structured for facilitating insertion of the first valve 116 into the retention assembly 802.
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[0064] In particular embodiments, when the valve bridge 114 needs to be removed from the first valve 116, for example, during maintenance or service, the user may again pinch the legs 1306 and 1308, which are exposed by the window 914, such that the wire clip 906 is compressed to be disengaged from the groove 912. The wire clip 906 may then be removed from the first opening 304, thereby allowing the valve bridge 114 to be released from the first valve 116. This adds convenience and reduces the cost of service since the user no longer has to break any components of the retention assembly 802 when removing the valve bridge 114. In other words, the retention assembly 802 may stay intact after removal and may be reusable for next time. Alternatively or additionally, the user may break the wire clip 906 or other components of the retention assembly 802 for removal if desired.
[0065] In particular embodiments, the wire clip 906 may be resilient, allowing for deformation of the wire clip 906 during installation. As an example and not by way of limitation, the wire clip 906 may be made of resilient metal such as spring steel, stainless steel, etc. Alternatively, as an example and not by way of limitation, the wire clip 906 may be made of plastic or other suitable materials having desired resilience, strength, and durability.
[0066] In particular embodiments, components of the retention assembly 802 and components of the retention assembly 302 may be compatible with one another and may be used interchangeably. In this regard, as an example and not by way of limitation, the push nut 402, which may be configured to mechanically retain the first valve 116, and the ring 404, which may be open-looped, may be used in combination with the wire clip 906 without departing from the scope of this disclosure.
[0067] Herein, or is inclusive and not exclusive, unless expressly indicated otherwise or indicated otherwise by context. Therefore, herein, A or B means A, B, or both, unless expressly indicated otherwise or indicated otherwise by context. Moreover, and is both joint and several, unless expressly indicated otherwise or indicated otherwise by context. Therefore, herein, A and B means A and B, jointly or severally, unless expressly indicated otherwise or indicated otherwise by context.
[0068] The scope of this disclosure encompasses all changes, substitutions, variations, alterations, and modifications to the example embodiments described or illustrated herein that a person having ordinary skill in the art would comprehend. The scope of this disclosure is not limited to the example embodiments described or illustrated herein. Moreover, although this disclosure describes and illustrates respective embodiments herein as including particular components, elements, feature, functions, operations, or steps, any of these embodiments may include any combination or permutation of any of the components, elements, features, functions, operations, or steps described or illustrated anywhere herein that a person having ordinary skill in the art would comprehend. Furthermore, reference in the appended claims to an apparatus or system or a component of an apparatus or system being adapted to, arranged to, capable of, configured to, enabled to, operable to, or operative to perform a particular function encompasses that apparatus, system, component, whether or not it or that particular function is activated, turned on, or unlocked, as long as that apparatus, system, or component is so adapted, arranged, capable, configured, enabled, operable, or operative. Additionally, although this disclosure describes or illustrates particular embodiments as providing particular advantages, particular embodiments may provide none, some, or all of these advantages.