METHOD AND APPARATUS FOR PRE-HEATING A PROCESS GAS
20260117681 ยท 2026-04-30
Inventors
Cpc classification
F25J1/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention provides an energy recovery subsystem (10) for a cryogenic energy storage system (1) comprising: an evaporator (14); a first heat exchanger (21) for passing heat energy from a heat transfer fluid (6) to a working fluid (5); one or more expansion stages (30) for extracting work from the working fluid (5); a recuperator (40) for passing heat energy from the working fluid (5) to the working fluid (5); a first arrangement of conduits (100) for the passing of working fluid (5); a second arrangement of conduits (200) connectable to a thermal energy storage device (TESD) (3) and connected to the first heat exchanger (21) for passing heat transfer fluid (6) therethrough; the first arrangement of conduits (100) connecting in sequence the evaporator (14), the recuperator (40), the first heat exchanger (21), the recuperator (40) for a second time and the one or more expansion stages (30).
Claims
1. An energy recovery subsystem for a cryogenic energy storage system (CES) comprising: a pump for moving a working fluid, an evaporator; one or more heat exchangers including a first heat exchanger for passing heat energy from a heat transfer fluid to the working fluid; one or more expansion stages for extracting work from the working fluid; a recuperator for passing heat energy from the working fluid to the working fluid; a first arrangement of conduits for the passing of working fluid; a second arrangement of conduits connectable to a thermal energy storage device (TESD) and connected to the first heat exchanger for passing heat transfer fluid therethrough; the first arrangement of conduits having an upstream end connectable to a source of working fluid, a downstream end and connecting in sequence from the upstream end the evaporator, the recuperator, the first heat exchanger, the recuperator for a second time and the one or more expansion stages.
2. The energy recovery subsystem according to claim 1, wherein the recuperator having a first input, a first output, a second input and a second output; wherein the first input of the recuperator is connected by the first arrangement of conduits downstream of the evaporator; the first output of the recuperator is connected to the first heat exchanger by the first arrangement of conduits, the second input of the recuperator is connected to the first heat exchanger by the first arrangement of conduits; and the second output of the recuperator is connected by the first arrangement of conduits upstream of the one or more expansion stages.
3. The energy recovery subsystem of claim 1, wherein the one or more heat exchangers further includes a second heat exchanger for passing thermal energy from the heat transfer fluid to the working fluid, said second heat exchanger connected to the second arrangement of conduits for passing heat transfer fluid there through and connected along the first arrangement of conduits between the recuperator and a first expansion stage of the one or more expansion stages for passing working fluid therethrough.
4. The energy recovery subsystem of claim 1, wherein the one or more expansion stages include one or more second expansion stages for extracting work from working fluid; and the one or more heat exchangers including one or more third heat exchangers for passing heat energy from the heat transfer fluid to the working fluid; wherein each third heat exchanger receives working fluid from one of the one or more expansion stages located upstream along the first arrangement of conduits and is connected by the first arrangement of conduits to a further of the one or more expansion stages downstream of each of said one or more third heat exchangers; and/or including a final expansion stage for extracting work from working fluid and connected by the first arrangement of conduits downstream of all other expansion stages along the first arrangement of conduits and wherein said final expansion stage is further connected by the first arrangement of conduits to an exhaust for venting used working fluid from the energy recovery subsystem at the downstream end of the first arrangement of conduits; and/or wherein the one or more expansion stages turn a common shaft connectable to a power sink.
5. (canceled)
6. (canceled)
7. The energy recovery subsystem of claim 1 having a second recuperator for transferring heat energy from the working fluid to the working fluid; and a fourth heat exchanger for transferring heat energy from the heat transfer fluid to the working fluid; where in the second recuperator is connected by the first arrangement of conduits downstream of the first recuperator, and the first arrangement of conduits connects in sequence the second recuperator, the fourth heat exchanger and the second recuperator for a second time, and upstream along the first arrangement of conduits of the one or more expansion stages.
8. The energy recovery subsystem of claim 7, wherein the second recuperator has a first input, a first output, a second input and a second output; wherein the first input of the second recuperator is connected by the first arrangement of conduits to the first recuperator; the first output of the second recuperator is connected to the fourth heat exchanger by the first arrangement of conduits, the fourth heat exchanger is connected to the second input of the second recuperator by the first arrangement of conduits; and the second output of the second recuperator is connected by the first arrangement of conduits upstream of the one or more expansion stages.
9. The energy recovery subsystem of any claim 1, wherein the first recuperator is a gas to gas heat exchanger; and/or wherein the one or more heat exchangers are liquid to gas heat exchangers.
10. (canceled)
11. The energy recovery subsystem of claim 1, wherein the working fluid is one or more of air, nitrogen, oxygen, hydrogen, or carbon dioxide; and/or wherein the source of working fluid is a cryogenic storage tank; and/or wherein the one or more heat exchangers are connected by the second arrangement of conduits to the TESD in parallel.
12. (canceled)
13. (canceled)
14. The energy recovery subsystem of claim 3, wherein the second arrangement of conduits includes a first sub-set of conduits and a second subset of conduits separate from the first subset of conduits; the first subset and the second subset each for passing heat exchange fluid and connectable to a TESD; wherein the first subset is connected to the first heat exchanger and optionally through the fourth heat exchanger for passing heat transfer fluid therethrough and the second subset is connected to the second heat exchanger and or the third heat exchanger
15. The energy recovery subsystem of claim 1, further including a preheater for heating working fluid and located along the first arrangement of conduits upstream of the first recuperator or downstream of the first recuperator.
16. (canceled)
17. The energy recovery subsystem of claim 1 including a TESD wherein the second arrangement of conduits is connected to the TESD for supplying heat transfer fluid therefrom; optionally wherein the second arrangement of conduits comprises a circuit for supplying the one or more heat exchangers with heat transfer fluid and returning said heat transfer fluid to said TESD after use.
18. (canceled)
19. A cryogenic energy storage system comprising the energy recovery subsystem of claim 1, optionally wherein the cryogenic energy storage system comprises: a liquefaction subsystem for storing energy in the form of a cryogen and connected to, a cryogen storage tank for storing and supplying the cryogen, an energy capture subsystem for capturing heat of compression created by the liquefaction subsystem and connected to; a TESD for storing said captured heat energy; and the energy recovery subsystem connected to the cryogen storage tank and the TESD for releasing energy from said cryogen.
20. (canceled)
21. A method of operating an energy recovery subsystem, wherein the method comprises: receiving, at an upstream end of a first arrangement of conduits, a working fluid; passing, by a pump, the working fluid along the first arrangement of conduits through an evaporator, then through a recuperator, then through a first heat exchanger, then through the recuperator for a second time, and then through one or more expansion stages for recovering energy from the working fluid; receiving heat transfer fluid at a second arrangement of conduits; and passing the heat transfer fluid along the second arrangement of conduits through the first heat exchanger for exchanging heat energy between the working fluid and the heat transfer fluid.
22. The method of claim 21, wherein the method further comprises: passing the working fluid along the first arrangement of conduits through a second heat exchanger between the recuperator and the first expansion stage of the one or more expansion stages; and passing the heat transfer fluid along the second arrangement of conduits through the second heat exchanger.
23. The method of claim 21, wherein the one or more expansion stages include one or more second expansion stages, the one or more heat exchangers include one or more third heat exchangers, and the method further comprises: passing the working fluid along the first arrangement of conduits from one of the one or more expansion stages through one of the one or more third heat exchangers, and then a further of the one or more expansion stages.
24. The method of claim 21, wherein the method further comprises: passing the working fluid along the first arrangement of conduits through a final expansion stage downstream of all other expansion stages, then through an exhaust for venting used working fluid from the energy recovery subsystem at a downstream end of the first arrangement of conduits; and/or passing the working fluid along the first arrangement of conduits through a second recuperator downstream of the first recuperator, then through a fourth heat exchanger, then through the second recuperator for a second time, upstream along the first arrangement of conduits of the one or more expansion stages.
25. (canceled)
26. The method of claim 21, wherein the working fluid is received from a cryogenic storage tank; and/or wherein the heat transfer fluid is passed along the second arrangement of conduits from the TESD to each of the one or more heat exchangers in parallel; and/or wherein the second arrangement of conduits comprises a first subset of conduits and a second subset of conduits separate from the first subset of conduits, and wherein the method comprises: passing heat exchange fluid along the first subset through the first heat exchanger and optionally through the fourth heat exchanger; and passing heat exchange fluid along the second subset through the second heat exchanger and/or the third heat exchanger.
27. (canceled)
28. (canceled)
29. The method of claim 21, wherein the working fluid is passed through a pre-heater upstream of the recuperator or downstream of the recuperator.
30. (canceled)
31. The method of claim 21, wherein the second arrangement of conduits comprises a circuit, and the method further comprises: passing the heat transfer fluid along the circuit through the one or more heat exchangers and returning said heat transfer fluid to the TESD after use.
32. The method of claim 21, wherein the heat transfer fluid is received from a thermal energy storage device (TESD).
Description
BRIEF DESCRIPTION OF DRAWINGS
[0055] Embodiments will now be described, by way of example only and with reference to the accompanying drawings having like-reference numerals, in which:
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
SPECIFIC DESCRIPTION
[0062] Referring to
[0063] The liquefaction subsystem 4 is for storing energy as potential energy in the form of a cryogenic gas. The liquefaction subsystem 4 receives air or another suitable gas and compresses and cools that gas in order to turn it into a cryogenic liquid known as a cryogen which is then fed to a cryogenic gas storage means 8a such as a cryogenic storage tank 8b. The CES systems 1 and/or any subsystem 2, 4, 10 described herein may be operable to use any suitable gas that can be liquefied for use as a cryogen for energy storage purposes. For example, the working fluid 5 may be one or more of air, nitrogen, oxygen, hydrogen, or carbon dioxide. The CES systems 1 and/or any subsystem 2, 4, 10 may also be operable to use a combination of such gases and may therefore comprise the necessary gas separation apparatus 80 and/or liquid separation apparatus 82 and separate storage apparatus necessary to use and process different gases or liquids.
[0064] The energy capture subsystem 2 is for capturing the heat of compression released during the liquefaction process in the liquefaction subsystem 4. The energy capture subsystem 2 passes the heat recovered from the liquefaction subsystem 4 to a thermal energy storage device 3 (TESD) via a thermal energy transfer fluid 6. Thermal energy transfer fluid 6 may also be referred to as heat transfer fluid 6 (HTF).
[0065] The CES system 1 also includes an energy recovery subsystem 10 for recovering energy from the stored cryogen which is used as a working fluid 5 in the energy recovery subsystem 10. The energy recovery subsystem 10 includes a first arrangement of conduits 100 for passing working fluid 5 and a second arrangement of conduits 200 connectable to a thermal energy storage device (TESD) 3 and for passing heat transfer fluid (HTF) 6. The first arrangement of conduits 100 has an upstream end 120 fluidly connected to a downstream end 121 for passing working fluid 5 therebetween. The downstream end 121 of the first arrangement of conduits 100 is connected to an outlet 70 for releasing spent working fluid 5 from the energy recovery subsystem 10. That outlet 70 may be connected to the atmosphere or to another system which may capture working fluid 5 and/or put the working fluid 5 to further use. The working fluid 5 used by the energy recovery sub-system 10 is received from a source of working fluid 8. The source of working fluid may be the cryogenic gas storage means 8a fed by the liquefaction sub system 4 described above.
[0066] The energy recovery subsystem 10 further includes a pump 12 for moving working fluid 5 along the first arrangement of conduits 100, an evaporator 14 for evaporating liquid working fluid 5, a recuperator 40 for passing thermal energy between the working fluid 5 to the working fluid 5 at another point along the first arrangement of conduits 100, one or more heat exchangers 20 for passing thermal energy between a heat transfer fluid 6 and the working fluid 5 and one or more expansion stages 30 for extracting energy from the working fluid 5.
[0067] The one or more expansion stages 30 are connected to an output shaft 36 which is connected to a power sink 60 such as an electrical generator 61. If there are a plurality of expansion stages 30 they may share a common output shaft 36. A power sink 60 may be a generator 61 or another machine requiring a rotational source of motive power 62.
[0068] The evaporator 14, the recuperator 40, a first heat exchanger 21 of the one or more heat exchangers 20, the recuperator 40 for a second time and the one or more expansion turbines 30 are fluidly connected by the first arrangement of conduits 100 in this sequence from the upstream end 120 of the first arrangement of conduits 100 for passing working fluid 5 therethrough. The recuperator 40 includes a first input 42, a first output 44, a second input 46 and a second output 48. The first input may be connected by the first arrangement of conduits 100 to receive working fluid from the evaporator 14, the first output 44 connected by the first arrangement of conduits 100 to pass working fluid to the first heat exchanger 21, the second input 46 connected by the first arrangement of conduits 100 to receive working fluid 5 from the first heat exchanger 21 and the second output 48 connected to the first arrangement of conduits upstream of the one or more heat exchangers 20. In the embodiment of
[0069] The pump 12 is also connected to the arrangement of conduits 100 for moving the working fluid 5 therethrough. In
[0070]
[0071] Whilst a single expansion stage 30 is possible it is preferable to include a plurality of expansion stages 30.
[0072] The one or more second expansion stages 32 each receive working fluid from a third heat exchanger 23 connected along the first arrangement of conduits 100 located between said second expansion stage 32 and the next expansion stage 30 upstream along the first arrangement of conduits 100.
[0073] The third expansion stage 33 is connected to the first arrangement of conduits 100 downstream of another of the one or more expansion stages 30 without the working fluid passing through a heat exchanger 20 therebetween. One or more third expansion stages 33 can be included.
[0074] The second arrangement of conduits 200 is connectable to a thermal energy storage device 3 and for passing heat exchange fluid 6 from said thermal energy storage device 3 through the one or more heat exchangers 20 in order to warm the working fluid 5.
[0075] In the figures the TESD 3 is shown as a single block, however, it will be understood that the TESD 3 may include one or more hot tanks 3a for high energy HTF 6 connected to the feed conduit 202 and one or more cool tanks 3b for used HTF 6 fed by the return conduit 204.
[0076] As shown in
[0077]
[0078] The second recuperator 50 includes a first input 52, a first output 54, a second input 56 and a second output 58. The first input 52 may be connected by the first arrangement of conduits 100 downstream of the first recuperator 40, the first output 54 connected by the first arrangement of conduits 100 to pass working fluid to the fourth heat exchanger 24, the second input 56 connected by the first arrangement of conduits 100 to receive working fluid 5 from the fourth heat exchanger 24 and the second output 58 connected to the first arrangement of conduits 100 upstream of the one or more heat exchangers 30. In the embodiment of
[0079] In the embodiment of
[0080]
[0081] Whilst
[0082]
[0083]
[0084] Advantageously, this arrangement of the pre-heater 16 downstream of the recuperator 40 reduces the risk of molten salt freezing in the second heat exchanger 22. When air is passed through the first heat exchanger 21, it is heated by the molten salt, however this heat is subsequently captured and recuperated back into the air upstream of the first heat exchanger 21 by the recuperator 40. This reduces the temperature of the air leaving the recuperator and passing into the second heat exchanger 22, thereby increasing the risk of freezing the molten salt in the second heat exchanger 22. As discussed elsewhere in this disclosure, freezing of molten salt causes production losses and may lead to catastrophic equipment failure and is particularly marginal during system start up.
[0085] A pre-heater 16 provides heat from a heat source 18 that may be different to the TESD 3 to which the second arrangement of conduits 200 is connectable and used to increase the temperature of the working fluid 5 before entering the first heat exchanger 21. The heat source 18 may be contained within the pre-heater 16 or it may be remote to the preheater 16. If the heat source 18 is remote from the pre-heater 14 a second HTF may be used to transfer heat energy from the heat source 18 to the pre-heater 16. The second HTF may be different to and/or have a lower freezing temperature or crystallisation temperature than the first HTF 6 used in the second arrangement of conduits 200. The pre-heater 16 may be an electrical heater 16a or a combustion powered heater 16b or may receive waste heat energy from a source external to the energy recovery subsystem 10 such as waste heat from a co-located industrial system. The preheater 16 may be preferably used during a start-up phase of the energy recovery subsystem 10 during which time the temperature of HTF 6 reaching the first heat exchanger 21 may be lower.
[0086]
[0087] It will be understood that whilst the figures show the energy recovery subsystem 10 as part of a CES system 1, such an energy recovery subsystem 10 can be fed by any source of working fluid 8 and the benefits of the claimed energy recovery subsystem 10 be realised. It will be further understood that the variations on
[0088] The recuperator 40, 50 may be a gas to gas heat exchanger for passing heat energy between the working fluid 5 and the working fluid 5 at different points along the first arrangement of conduits 100. Each of the one or more heat exchangers 20 may be a liquid to gas heat exchanger for passing heat energy between HTF 6 to the working fluid 5.
[0089] The one or more expansion stages 30 can be arranged in the form of one turbine with multiple expansion stages or as a plurality of turbines with any combination of the one or more expansion stages 30 in each turbine. The figures show one or more expansion stages 30 including a first expansion stage 31, one or more second expansion stages 32 and a third expansion stage 33. The skilled person will understand that the one or more expansion stages 30 may comprise one or more of each of the first expansion stage 31, second expansion stage 32 and/or third expansion stage 33.
[0090] In use a working fluid 5 is received by the energy recovery system 10 from a source of working fluid 8 at the upstream end 120 of the first arrangement of conduits 100. In the CES system 1 shown in
[0091] HTF 6 used in the second arrangement of conduits 200 has a freezing point above ambient temperature. The use of molten salts as HTF 6 in particular have been found to be highly efficient for both transferring and storing hot thermal energy. As stated above this presents the issue that if the energy recovery system 10 allows the HTF 6 to cool below the temperature that it starts to freeze, known as the crystallisation temperature or the temperature at which crystals of salt start to appear in the molten fluid. Crystals or a complete freeze of HTF 6 in a risk when the energy recovery subsystem 10 is running and in particular when the system is being started working fluid enters the upstream end of the first arrangement of conduits 100 as a cryogenic liquid which is at very low temperature and can easily freeze HTF 6 in the first or most upstream of the one or more heat exchanger's 20 in the energy recovery subsystem 10.
[0092] The first arrangement of conduits 100 and the second arrangement of conduits 200 fluidly connect the components connected thereto. Unless otherwise stated herein connected in sequence gives the order in which features given are passed working fluid or connected to the first arrangement of conduits 100, 200 relative to each other. It does not mean that components are connected directly up or down stream of each other. Further components such as valves, sensors, connecting pieces or other components may be connected along the arrangement of conduits 100, 200 in between components in a given sequence.
[0093] The second arrangement of conduits 200 and each of the subsets of conduits 210, 220 of the second arrangement of conduits 200 include feed conduits 202, 212, 222 and return conduits 204, 214, 224. The one or more heat exchangers 20 are connected across feed conduits 202 and return conduits 204 for supplying hot heat transfer fluid 6 thereto and removing used heat transfer fluid 6 therefrom respectively. The first arrangement of conduits 200 may form one or more circuits if the TESD 3 includes a single reservoir for HTF 6. However, the TESD 3 preferably includes a hot tank 3a for storing hot HTF 6 and a colder tank 3b for storing used HTF 3. Note, that even in the colder tank the temperature 6 is maintained at a safe working temperature substantially above the freezing temperature of the HTF.
[0094] Any system feature as described herein may also be provided as a method feature, and vice versa. As used herein, means plus function features may be expressed alternatively in terms of their corresponding structure.
[0095] Any feature in one aspect, variation or embodiment may be applied to other aspects variations or embodiments, in any appropriate combination. In particular, method aspects may be applied to system aspects, and vice versa. Furthermore, any, some and/or all features in one aspect can be applied to any, some and/or all features in any other aspect, in any appropriate combination.
[0096] It should also be appreciated that particular combinations of the various features described and defined in any aspects can be implemented and/or supplied and/or used independently.