Electric boiler
12618589 ยท 2026-05-05
Inventors
Cpc classification
F24D19/0092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/2014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention provides an electric boiler having a heating element surrounded by a thermally conductive inner container to define an inner passage about the heating element, the inner container having an inlet and an outlet for a flow of water and is arranged such as to cause water received at the inner container inlet to flow along the inner passage in close proximity to a surface of the heating element, the boiler further comprising an outer container in which the inner container is substantially located, the outer container defining an outer passage about at least part of the inner container, the outer container having an outlet into the inner container wherein the outer container is arranged such as to cause water to flow along the outer passage in close proximity to a surface of the inner container, such that water received in the boiler makes at least a double pass through the boiler to increase the potential heat transfer to the water.
Claims
1. An electric boiler comprising a plurality of heating element cartridges that are each substantially cylindrical in one or more inner containers that are each thermally conductive, at least one inner container surrounding one or more heating element cartridges of the plurality of heating element cartridges to define an inner passage about the one or more heating element cartridges, the at least one inner container having an inlet and an outlet for a flow of water and being arranged such as to cause water received at the inner container inlet to flow along the inner passage, in close proximity to a surface of the one or more heating element cartridges to the inner container outlet, the electric boiler further comprising an outer container in which the at least one inner container is substantially located, the outer container defining an outer passage extending around at least part of the at least one inner container, the outer container having an inlet and at least one outlet for a flow of water, wherein the at least one outer container outlet is connected to, or forms, at least one inner container inlet, wherein the outer container is arranged such as to cause water received at the outer container inlet to flow along the outer passage in close proximity to a surface of the at least one inner container to the at least one outer container outlet, and wherein the at least one inner container is shaped to have an inner surface that at least in part follows the profile of an outer surface of at least one heating element cartridge, to define at least one partly confined portion of the inner passage for water to flow between the at least one inner container and the at least one heating element cartridge, wherein the plurality of heating element cartridges are arranged in a cylindrical pattern with the outer surface of the one or more inner containers defining a continuous inner wall of the outer container.
2. An electric boiler as claimed in claim 1, wherein the inner and outer passages are arranged such that, in use, water in the outer passage progresses along the outer passage in a direction opposite to the direction in which water progresses along the inner passage.
3. An electric boiler as claimed claim 1, wherein the one or more inner containers consists of a single inner container in which the plurality of heating element cartridges is located.
4. An electric boiler as claimed in claim 1, wherein the plurality of heating element cartridges comprises a plurality of elongate heating element cartridges, the at least one inner container comprises a plurality of tubular inner containers, and each elongate heating element of the plurality of elongate heating elements is arranged concentrically within an associated tubular inner container of the plurality of tubular inner containers.
5. An electric boiler as claimed in claim 4, wherein the plurality of tubular inner containers are arranged side by side in a cylindrical pattern and connected to each other to define a central passage within the electric boiler, whereby the tubular inner containers are aligned with a longitudinal axis of the electric boiler and wherein the electric boiler is arranged such that water enters through the at least one outer container at or towards a first end of the electric boiler and travels in a first longitudinal direction along the outer passage to exit the outer passage through the at least one outer container outlet at or towards a second end of the electric boiler opposite to the first end, to enter the tubular inner containers through respective inner container inlets located at or towards a second end of the electric boiler, the water then passing along the respective inner passages to exit via respective outlets of the tubular inner containers, located at or towards the first end of the electric boiler, to enter the central passage and pass along the central passage towards the second end of the electric boiler.
6. An electric boiler as claimed in claim 4, wherein the at least one outer container comprises at least two end portions and a cylindrical portion extending therebetween in which the plurality of tubular inner containers are located, wherein each heating element cartridge is secured in place in one of the two end portions.
7. An electric boiler as claimed in claim 1, wherein the outer container inlet is arranged to direct water tangentially into the outer passage so that the water spirals around the at least one inner container as the water progresses along the outer passage to the at least one outer container outlet.
8. An electric boiler as claimed in claim 1, further comprising one or more ultrasonic transducers arranged to dislodge or breakdown any scale or similar accumulations of solid material from within the electric boiler.
9. An electric boiler as claimed in claim 1, wherein the outer container is a first outer container, the electric boiler further comprising a second outer container in which the first outer container is located, wherein the first outer container and second outer container share a common thermally conductive wall, the second outer container having an inlet and an outlet and defining a second outer container passage arranged to convey water in close proximity to the common thermally conductive wall from the inlet to the outlet of the second outer container, and wherein the passage of the second outer container is in fluid isolation from both the passage of the first outer container and the passage of the at least one inner container.
10. A central heating and hot water system comprising an electric boiler as claimed in claim 9, the electric boiler further comprising a first inlet connected to a sanitary water supply and a first outlet arranged to supply sanitary water heated once by the electric boiler, the electric boiler further comprising a second inlet connected to a central heating return and a second outlet, wherein the electric boiler is configured such that sanitary water to be heated enters through the first inlet of the electric boiler, before being received by and passing through the first outer container passage and at least one inner container passage before and then exiting the electric boiler through the first outlet of the electric boiler, and such that water from the central heating system to be heated enters through the second inlet of the boiler and passing through the passage of the second outer container, before then exiting the electric boiler through the second outlet of the electric boiler to be recirculated around the central heating system.
11. A central heating system as claimed in claim 10, further comprising a pump for circulating water around the central heating system, a temperature sensor for detecting the temperature of water returning to the electric boiler through the second inlet, a flow or pressure sensor for detecting the flow of sanitary water through the electric boiler and a controller arranged to control the pump at least in part in dependence on signals received from the temperature sensor and the flow or pressure sensor, wherein the pump is activated if it is detected that sanitary water is being drawn through the electric boiler and that the temperature of the central heating water returning to the electric boiler is above a predetermined temperature and wherein the pump is deactivated if the temperature of the water returning to the electric boiler from the central heating system is below a predetermined temperature.
12. An electric boiler comprising: a plurality of elongate heating element cartridges that are each substantially cylindrical; a plurality of tubular inner containers surrounding the plurality of elongate heating element cartridges, with each elongate heating element cartridge of the a plurality of elongate heating element cartridges being arranged concentrically within an associated tubular inner container of the plurality of tubular inner containers to define an inner passage about the heating element cartridge, each tubular inner container being thermally conductive, having an inlet and an outlet for a flow of water, and being arranged such as to cause water received at the inner container inlet to flow along the inner passage, in close proximity to a surface of the concentrically arranged elongate heating element cartridge to the inner container outlet; and an outer container in which the plurality of tubular inner containers is substantially located, the outer container defining an outer passage extending around at least part of each tubular inner container, the outer container having an inlet and at least one outlet for a flow of water; wherein the at least one outer container outlet is connected to, or forms, at least one inner container inlet; and wherein the outer container is arranged such as to cause water received at the outer container inlet to flow along the outer passage in close proximity to surfaces of the tubular inner containers to the at least one outer container outlet.
13. An electric boiler as claimed in claim 12, wherein the plurality of tubular inner containers are arranged side by side in a cylindrical pattern and connected to each other to define a central passage within the electric boiler, whereby the tubular inner containers are aligned with a longitudinal axis of the electric boiler and wherein the electric boiler is arranged such that water enters through the at least one outer container at or towards a first end of the electric boiler and travels in a first longitudinal direction along the outer passage to exit the outer passage through the at least one outer container outlet at or towards a second end of the electric boiler opposite to the first end, to enter the tubular inner containers through respective inner container inlets located at or towards a second end of the electric boiler, the water then passing along the respective inner passages to exit via respective outlets of the tubular inner containers, located at or towards the first end of the electric boiler, to enter the central passage and pass along the central passage towards the second end of the electric boiler.
Description
(1) Two embodiments of the present invention will now be described, by way of example only, with reference to the following drawings, of which:
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(15) Referring to
(16) Although not shown, the boiler of
(17) Referring now to the cross-section views of
(18) Each of the heating element cartridges 10a to 10g contains an internal electrical conductor and may additionally have a temperature sensing device, such as a thermistor, to control and limit the internal temperature of the heating element cartridge, but the temperature may be controlled in any one of a number of known ways.
(19) The first end plate 7 has six threaded apertures into which respective ones of the heating element cartridges 10a to 10f are threaded and sealingly engaged. A further central aperture 11 in the first end plate 7 has a threaded port 12 extending therefrom to provide the hot water outlet 3.
(20) With reference to
(21) External to the inner container 5 is the outer container 6. As previously mentioned, this shares the first end plate 7 with the inner container 5, but additionally comprises a scalloped shaped outer cylinder 15 and an outer end plate 16. The outer end plate 16 has a threaded central aperture 17 for the heating cartridge 10g.
(22) The inner cylinder 8 and outer cylinder 15 define between their walls a small gap approximately 2 mm to 3 mm wide which defines a water jacket 18 about the inner cylinder 8. The separation between the inner end plate 9 and outer end plate 16 extends the water jacket 18 over the inner end plate 9. As can be seen from
(23) On either side of the outer cylinder 15 there are located two ultrasonic transducers 21 and 22 housed within the outer casing 4 of the boiler 1, which outer casing 4 is filled with a thermally insulating material 23. The outer cylinder 15 is formed from copper tube having a wall thickness of between 1 mm to 2 mm. The inner cylinder 8 is formed of a similar thickness of copper and defining the water jacket 18 between them, which may be approximately 2 mm to 3 mm wide. When the heating element cartridges 10a to 10g are located within the inner cylinder 8 and the boiler is filled with water it will have a natural resonant frequency and the ultrasonic transducers 21 and 22 are tuned to approximately match this frequency, to maximise their effectiveness at preventing the build-up of scale and other deposits within the boiler 1. The boiler additionally comprises an over temperature sensor 24 which triggers should the temperature inside the boiler exceed a safe working threshold.
(24) The cold water inlet 2, in the form of the threaded port 20, is directed tangentially to the walls of the inner and outer cylinders 8 and 15. Thus, in use, cold water entering the space between the outer cylinder 15 and inner cylinder 8 is directed circumferentially about the inner cylinder 8, so that it proceeds spirally as it is drawn downwards and through the apertures 13, 14 in the inner end plate 9. Then it travels through the inner cylinder 8, passing directly over the outer surfaces of the heating element cartridges 10a to 10g, before exiting the threaded port 12 to outlet 3. Thus, in use, when the heating element cartridges 10a to 10g are energised and water passing through the boiler 1 from the cold water inlet 2 to the hot water outlet 3, the water first passes around the outside of the inner container 5, preheating the water by absorbing heat from the inner container 5, prior to passing through apertures 13 and 14 into the inner container 5, where it is then heated, on a second pass, by directly coming into contact with the heating element cartridges 10a to 10g.
(25) The double pass arrangement of the boiler 1 illustrated in
(26) Referring now to
(27) In the embodiment of
(28) In this embodiment, each of the heating element cartridges 26a to 26f has a respective inner cylinder 28a to 28f joined at a first end to the first end plate 27 and joined at a second end to a common inner end plate 29. As in the previous embodiment, the inner end plate 29 has apertures, only two of which, 30 and 31, can be seen in
(29) Each of the inner cylinders 28a to 28f has an aperture, only two of which, 33 and 34, can be seen in
(30) In use, water enters the boiler 25 of
(31) It will be appreciated that the same advantages are achieved with the boiler 25 of
(32) Referring now to
(33) The processor 38 is also connected to the over temperature sensor 24, via wire 41, and to an optional flow sensor 42, via wire 43. The flow sensor 42 is shown external to the boiler 1. However, it should be noted that
(34) Referring now to
(35) The above describes one process in which the processor 38 may control energisation of the heating element cartridges 10a to 10g, or 26a to 26f, but it will be apparent that any number of other arrangements of steps may be possible to achieve the same overall result. Particularly it should be noted that the flow sensor 42 of
(36) Referring now to
(37) Referring now to
(38) Referring now to
(39) The boiler 50 of
(40) Referring now to
(41) From the start 68, the processor 65 at step 69 determines whether or not there is a demand for hot water, by monitoring the signal from the flow sensor 42. If there is no demand for hot water, the processor 65 determines at step 70 whether there is a demand for central heating. This may be determined within the processor 65, where the processor 65 is part of a central heating controller. Alternatively, the processor 65 may receive a separate signal (not shown) indicating whether or not there is a demand for central heating.
(42) If there is no demand for central heating at step 70 (and no demand for hot water) the processor 65 at step 79 turns off the central heating pump 63 and then turns off the heating element cartridges at step 80 before returning to the start 68.
(43) However, if there is a demand for central heating at step 70 (but no demand for hot water) the processor 65 at step 71 turns on the central heating pump 63.
(44) The processor 65 then determines at step 72 if the temperature of the heating element cartridges 10a to 10g is above 60 C. If the temperature of the appropriate heating cartridges is above 60 C. then the processor 65 proceeds to step 73 and turns off the heating elements cartridges 10a to 10g before returning to the start 68.
(45) Alternatively, if at step 72 the processor the temperature of the heating element cartridges 10a to 10g is below 60 C., the processor 65 then proceeds to step 74 and determines whether or not the over temperature threshold for the boiler is exceeded, as determined by the over temperature sensor 24. If the over temperature threshold is not exceeded at step 74, then the processor proceeds to step 75 and turns on the heating element before returning to the start 68. If the over temperature is exceeded at step 74, then the processor 65 proceeds to step 73 and turns off the heating elements and proceeds again to the start 68.
(46) If at step 69 the processor determines that there is a demand for hot water the processor proceeds to step 76, to determine if the central heating return is above 50 C. If it is not above 50 C. the processor proceeds to step 77 and turns off the central heating pump before proceeding again to step 72.
(47) Alternatively, if at step 76 the processor 63 determines that the central heating return is above 50 C. then the processor proceeds instead to step 78 and turns on the central heating pump, before proceeding to step 72.
(48) The purpose of step 76, (the processor determining if the central heating return is above 50 C. or not), when there is a demand for hot water, is that if the central heating return is above 50 C. then the central heating pump 63 should be on because, with reference for example to
(49) In the above manner, the water within the central heating circuit can be used as a residual store of energy, to be depleted when there is a demand for hot water, with the energy in the central heating system being replenished when there is no demand for hot water. This may permit a relatively low powered boiler to satisfactorily supply both the demand for instantaneous hot water, whilst also providing the energy source for a central heating system.
(50) As an alternative embodiment to the embodiment described above with reference to
(51) Various embodiments of the present invention have been described above by way of example only and many alternative embodiments are possible which fall within the scope of the following claims.