Bevel gear pair with constant meshing characteristics constructed tooth pair
12618455 ยท 2026-05-05
Assignee
Inventors
- Bingkui CHEN (Chongqing, CN)
- Dongyu WANG (Chongqing, CN)
- Luhe ZHANG (Chongqing, CN)
- Xinxin YE (Chongqing, CN)
- Wenjun LUO (Chongqing, CN)
- Yonghong CHEN (Chongqing, CN)
- Chaoyang LI (Chongqing, CN)
- Changyan PENG (Chongqing, CN)
- Hehe LU (Chongqing, CN)
Cpc classification
F16H2055/0866
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/0813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A bevel gear pair with constant meshing characteristics with a constructed tooth pair is provided. The bevel gear pair with a constructed tooth pair includes a bevel gear I with a constructed tooth pair and a bevel gear II with a constructed tooth pair based on conjugate curves. In the present disclosure, a normal tooth profile curve of the bevel gear I with a constructed tooth pair and a normal tooth profile curve of the bevel gear II with a constructed tooth pair are continuous combined curves with the same curve shape, which facilitates machining by the same cutter. A common normal at an inflection point or a tangent point of the continuous combined curve passes through a pitch point of the bevel gear pair with a constructed tooth pair, and a position of the inflection point or the tangent point can be adjusted according to an actual demand.
Claims
1. A bevel gear pair with constant meshing characteristics with a constructed tooth pair, comprising a bevel gear I with a constructed tooth pair and a bevel gear II with a constructed tooth pair as a pair based on conjugate curves, wherein a normal tooth profile curve .sub.s1 of the bevel gear I with a constructed tooth pair and a normal tooth profile curve .sub.s2 of the bevel gear II with a constructed tooth pair are continuous combined curves .sub.L with the same curve shape, and the continuous combined curves .sub.L comprise a combined curve .sub.L1 of an odd power function curve and a tangent at an inflection point thereof; the continuous combined curve .sub.L is formed by two continuous curves, a connection point of the two continuous curves is an inflection point or a tangent point of the continuous combined curve, and the inflection point or the tangent point of the continuous combined curve .sub.L is a designated point located on a meshing force action line of the bevel gear pair with a constructed tooth pair; and the normal tooth profile curve .sub.s1 and the normal tooth profile curve .sub.s2 are swept along given conjugate curves to obtain tooth surfaces of the bevel gear I with a constructed tooth pair and the bevel gear II with a constructed tooth pair; wherein when the continuous combined curve .sub.L is the combined curve .sub.L1 of the odd power function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L is formed by an odd power function curve .sub.L12 and a tangent .sub.L11 at an inflection point of the odd power function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve .sub.L, and an equation of the combined curve .sub.L1 of the odd power function curve and the tangent at the inflection point thereof is as follows:
2. The bevel gear pair with constant meshing characteristics with a constructed tooth pair according to claim 1, wherein a curve equation of the normal tooth profile curve .sub.s1 of the bevel gear I with a constructed tooth pair obtained by rotating the continuous combined curve .sub.L around an origin of the rectangular coordinate system by an angle .sub.1 is as follows:
3. The bevel gear pair with constant meshing characteristics with a constructed tooth pair according to claim 2, wherein a curve equation of the normal tooth profile curve .sub.s2 of the bevel gear II with a constructed tooth pair obtained by rotating the normal tooth profile curve .sub.s1 of the bevel gear I with a constructed tooth pair around the origin of the rectangular coordinate system by an angle of 180 is as follows:
4. The bevel gear pair with constant meshing characteristics with a constructed tooth pair according to claim 2, wherein a tooth surface .sub.1 of the bevel gear I with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s1 of the bevel gear I with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
5. The bevel gear pair with constant meshing characteristics with a constructed tooth pair according to claim 3, wherein a tooth surface .sub.2 of the bevel gear II with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s2 of the bevel gear II with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To describe the technical solutions in embodiments of the present disclosure or in the prior art more clearly, the accompanying drawings required for the embodiments are briefly described below. Apparently, the accompanying drawings in the following description show merely some embodiments of the present disclosure, and those of ordinary skill in the art may still derive other accompanying drawings from these accompanying drawings without creative efforts.
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(9) In the figures: 1. Bevel gear I with a constructed tooth pair; 2. Bevel gear II with a constructed tooth pair; 3. Pitch cone of the bevel gear II with a constructed tooth pair; 4. Pitch cone of the bevel gear I with a constructed tooth pair; 5. Tooth profile sweeping direction; 6. Tooth surface obtained by sweeping of a normal tooth profile curve family; 7. Base cone of the bevel gear II with a constructed tooth pair; 8. Base cone of the bevel gear I with a constructed tooth pair; 9. Given helix.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(10) The technical solutions of the embodiments of the present disclosure are clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are merely some rather than all of the embodiments of the present disclosure. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present disclosure without creative efforts shall fall within the protection scope of the present disclosure.
(11) In view of this, the present disclosure provides a bevel gear pair with constant meshing characteristics with a constructed tooth pair. The gear pair is formed by a bevel gear I with a constructed tooth pair and a bevel gear II with a constructed tooth pair that have the same normal tooth profile, with a constant curvature radius at a meshing point that tends to infinity and a constant sliding ratio, and technically features low manufacturing cost, high bearing capacity, high transmission efficiency, and the like.
(12) In order to make the above objective, features and advantages of the present disclosure clearer and more comprehensible, the present disclosure will be further described in detail below in combination with accompanying drawings and specific implementations.
(13) As shown in
(14) In the embodiment of the present disclosure, basic parameters of the bevel gear pair with constant meshing characteristics with a constructed tooth pair are as follows: Large-end surface module m=8, number of teeth of the bevel gear I 1 with a constructed tooth pair: z.sub.1=8, number of teeth of the bevel gear II 2 with a constructed tooth pair: z.sub.2=24, addendum coefficient h.sub.a*=0.5, tip clearance coefficient c*=0.2, addendum h.sub.a=4 mm, dedendum h.sub.f=5.6 mm, helix angle =35, and tooth width w=30 mm.
(15) With a combined curve of an odd power function curve and a tangent at an inflection point thereof as an example, the combined curve of the odd power function curve and the tangent at the inflection point thereof was drawn in a rectangular coordinate system .sub.1 (Ox,y), as shown in
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(17) Provided is a schematic diagram illustrating formation of a normal tooth profile of a gear pair with a constructed tooth pair having a combined curve of an odd power function curve and a tangent at an inflection point thereof as a tooth profile curve according to an embodiment of the present disclosure, with an inflection point P being a meshing point, as shown in
(18) The combined curve .sub.L1 of the odd power function curve and the tangent at the inflection point thereof rotates around the rectangular coordinate system .sub.1 by an angle of .sub.1=120 to obtain the normal tooth profile curve .sub.s1 of the bevel gear I 1 with a constructed tooth pair, with a curve equation as follows:
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(20) A normal tooth profile curve .sub.s2 of the bevel gear II 2 with a constructed tooth pair is obtained by rotating the normal tooth profile curve .sub.s1 of the bevel gear I 1 with a constructed tooth pair around the origin of the rectangular coordinate system .sub.1 by an angle of 180, with a curve equation as follows:
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(23) A tooth surface 21 of the bevel gear I 1 with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s1 of the bevel gear I 1 with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
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(25) Similarly, a tooth surface 22 of the bevel gear II 2 with a constructed tooth pair is obtained by sweeping the normal tooth profile curve .sub.s2 of the bevel gear II 2 with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
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(28) In the embodiment of the present disclosure, the normal tooth profile curves of the bevel gear I 1 with a constructed tooth pair and the bevel gear II 2 with a constructed tooth pair each may alternatively be a combined curve .sub.L2 of a sine function curve and a tangent at an inflection point thereof, a combined curve .sub.L3 of an epicycloid function curve and a tangent at an inflection point thereof, a combined curve .sub.L4 of an odd power function, a combined curve .sub.L5 of a sine function, or a combined curve .sub.L6 of an epicycloid function, with a curve equation as follows:
(29) When the continuous combined curve .sub.L is the combined curve .sub.L2 of the sine function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L2 is formed by a sine function curve .sub.L22 and a tangent .sub.L21 at an inflection point of the sine function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve, and an equation of the combined curve .sub.L2 of the sine function curve and the tangent at the inflection point thereof is as follows:
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(31) When the continuous combined curve .sub.L is the combined curve .sub.L3 of the epicycloid function curve and the tangent at the inflection point thereof, the continuous combined curve .sub.L3 is formed by an epicycloid function curve .sub.L32 and a tangent .sub.L31 at an inflection point of the epicycloid function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve, and an equation of the combined curve .sub.L3 of the epicycloid function curve and the tangent at the inflection point thereof is as follows:
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(33) When the continuous combined curve .sub.L is the combined curve .sub.L4 of the odd power function, the continuous combined curve .sub.L4 is formed by a first odd power function curve .sub.L41 and a second odd power function curve .sub.L42; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L4 of the odd power function is as follows:
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(35) When the continuous combined curve .sub.L is the combined curve .sub.L5 of the sine function, the continuous combined curve .sub.L5 is formed by a first sine function curve .sub.L51 and a second sine function curve .sub.L52; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L5 of the sine function is as follows:
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(37) When the continuous combined curve .sub.L is the combined curve .sub.L6 of the epicycloid function, the continuous combined curve .sub.L6 is formed by a first epicycloid function curve .sub.L61 and a second epicycloid function curve .sub.L62; a rectangular coordinate system is established at the inflection point of the continuous combined curve, and an equation of the combined curve .sub.L6 of the epicycloid function is as follows:
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(39) In the present disclosure, the inflection point or the tangent point of the continuous combined curve .sub.L is as follows: 1. When the continuous combined curve is a combined curve of an odd power function, a combined curve of a sine function or a combined curve of an epicycloid function, a connection point of the continuous combined curve is an inflection point, that is, a concave-convex boundary point of the curve, a second derivative of the curve is zero at this point, and second order derivative signs near two sides of this point are opposite; 2. when the combined curve is a combined curve of an odd power function curve and a tangent at an inflection point thereof, a combined curve of a sine function curve and a tangent at an inflection point thereof, or a combined curve of an epicycloid and a tangent at an inflection point thereof, a connection point of the combined curve is an inflection point of the odd power function curve, the sine function curve or the epicycloid (meaning the same as 1), which is also a tangent point of the odd power function curve, the sine function curve or the epicycloid at the tangent.
(40) At the inflection point or the tangent point of the continuous combined curve, the curvature of the curve is zero, that is, the curvature radius tends to infinity. When the continuous combined curve is the combined curve of the odd power function, the combined curve of the sine function, or the combined curve of the epicycloid function, the curvature radii on two sides of the inflection point tend to infinity; or when the continuous combined curve is the combined curve of the odd power function curve and the tangent at the inflection point thereof, the combined curve of the sine function curve and the tangent at the inflection point thereof, or the combined curve of the epicycloid function curve and the tangent at the inflection point thereof, the curvature radius at the inflection point on the side of the odd power function curve, the sine function curve or the epicycloid function curve tends to infinity, and the curvature radius on the side of the tangent is infinite. The curvature radius of the combined curve is calculated based on given parameters in the embodiment, as shown in
(41) In the present disclosure, the inflection point or the tangent point of the continuous combined curve is a designated point located on a meshing force action line of the bevel gear pair. The designated point is specifically defined as a given point at a pitch point or near the pitch point on the meshing force action line of the bevel gear pair with a constructed tooth pair that is a straight line which forms a certain angle (pressure angle) with a horizontal axis by means of the pitch point.
(42) According to the principle of gear meshing, it can be known that there is no relative sliding between tooth surfaces when the bevel gear pair with a constructed tooth pair meshes at the pitch point.
(43) It should be noted that it is obvious to those skilled in the art that the present disclosure is not limited to the details of the above exemplary embodiments, and that the present disclosure can be implemented in other specific forms without departing from the spirit or basic features of the present disclosure. Therefore, the embodiments should be regarded as exemplary and non-limiting in every respect. The scope of the present disclosure is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of equivalent elements of the claims should be included in the present disclosure, and any reference sign in the claims should not be construed as a limitation to the claims involved.
(44) Specific examples are used for illustration of the principles and implementations of the present disclosure. The description of the above embodiments is merely used to help understand the method and its core ideas of the present disclosure. In addition, those of ordinary skill in the art can make modifications in terms of specific implementations and scope of use according to the ideas of the present disclosure. In conclusion, the content of this description shall not be construed as limitations to the present disclosure.