Thermoforming oven with separating heating elements
12617143 ยท 2026-05-05
Assignee
Inventors
Cpc classification
B29C51/425
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An apparatus for supporting heating elements of a thermoformer oven includes a first heating element support frame, a second heating element support frame, and one or more actuator. The first heating element support frame is operable to support one or more of the heating elements on a first side of a surface for supporting material to be thermoformed. The second heating element support frame is operable to support one or more of the heating elements on the first side of the surface. The one or more actuator is configured to shift the first and second heating element support frames toward one another in directions with vector components of motion parallel to the surface.
Claims
1. An apparatus for supporting heating elements of a thermoformer oven, the apparatus comprising: a first heating element support frame operable to support one or more of the heating elements on a first side of a surface for supporting material to be thermoformed; a second heating element support frame operable to support one or more of the heating elements on the first side of the surface; one or more actuator configured to shift the first and second heating element support frames toward one another in directions with vector components of motion parallel to the surface, wherein the one or more actuator is a linear actuator configured to extend and retract an actuating end; a first rail portion extending along a lateral axis that is parallel to the surface; a second rail portion spaced apart from the first rail portion along the lateral axis; a first carriage shiftably coupled to the first rail portion and supporting the first heating element support frame; a second carriage shiftably coupled to the second rail portion and supporting the second heating element support frame; a first support bar operatively associated with the first heating element support frame; a second support bar operatively associated with the second heating element support frame; a third heating element support frame operatively associated with the first support bar and operable to support one or more of the heating elements on a second side of the surface for supporting material to be thermoformed; a fourth heating element support frame operatively associated with the second support bar and operable to support one or more of the heating elements on the second side of the surface; a first link arm rotatably coupled to the actuating end of the one or more actuator and the first heating element support frame; and a second link arm rotatably coupled to the actuating end of the one or more actuator and the second heating element support frame.
2. The apparatus of claim 1, further comprising: one or more longitudinal rail portion extending transversely to the first and second rail portions; and one or more longitudinal carriages shiftably coupled to the one or more longitudinal rail portion and operatively associated with the first and second heating element support frames, wherein the one or more actuator is configured to extend the actuating end so that the first and second heating element support frames shift toward one another and along the one or more longitudinal rail portion.
3. A thermoformer oven comprising: a rail for supporting material to be thermoformed along an imaginary plane and including a first side and a second side opposite to the first side; a first heating element positioned on the first side of the rail; a second heating element positioned on the first side of the rail; one or more actuator configured to shift the first and second heating elements toward one another in directions with vector components of motion parallel to the imaginary plane, wherein the one or more actuator is a linear actuator configured to extend and retract an actuating end; a first rail portion extending along a lateral axis that is parallel to the imaginary plane; a second rail portion spaced apart from the first rail portion along the lateral axis; a first carriage shiftably coupled to the first rail portion and supporting the first heating element; a second carriage shiftably coupled to the second rail portion and supporting the second heating element; a first support bar operatively associated with the first heating element; a second support bar operatively associated with the second heating element; a third heating element operatively associated with the first support bar and positioned on the second side of the rail; a fourth heating element operatively associated with the second support bar and positioned on the second side of the rail; a first link arm rotatably coupled to the actuating end of the one or more actuator and the first heating element; and a second link arm rotatably coupled to the actuating end of the one or more actuator and the second heating element.
4. The thermoformer oven of claim 3, further comprising: one or more longitudinal rail portion extending transversely to the first and second rail portions; and one or more longitudinal carriages shiftably coupled to the one or more longitudinal rail portion and operatively associated with the first and second heating elements, wherein the one or more actuator is configured to extend the actuating end so that the first and second heating elements shift toward one another and along the one or more longitudinal rail portion.
5. A thermoformer oven comprising: one or more surface extending along a longitudinal axis for supporting material to be heated; a frame comprising one or more gantry extending parallel to the one or more surface and transversely relative to the longitudinal axis; a proximal carriage assembly configured to shift along the one or more gantry; a distal carriage assembly positioned distal to the proximal carriage assembly and configured to shift along the one or more gantry, wherein the proximal carriage assembly and the distal carriage assembly are configured to shift along the longitudinal axis; a proximal heater bank operatively associated with the proximal carriage assembly; a distal heater bank operatively associated with the distal carriage assembly; one or more actuator configured to shift the proximal carriage assembly and the distal carriage assembly toward one another along the one or more gantry, wherein the one or more actuator comprises a linear actuator with an actuating end; a guide block operatively associated with the actuating end; a proximal link arm pivotally connected to the guide block and the proximal heater bank; a distal link arm pivotally connected to the guide block and the distal heater bank; a guide track supported on the frame and defining: a proximal slot including: a lateral portion extending transversely relative to the longitudinal axis with a first end proximal to the guide block and a second end opposite to the first end, and a longitudinal portion extending parallel to the longitudinal axis from the first end of the lateral portion, and a distal slot including: a lateral portion extending transversely relative to the longitudinal axis with a first end proximal to the guide block and a second end opposite to the first end, and a longitudinal portion extending parallel to the longitudinal axis from the first end of the lateral portion; a proximal guide operatively associated with the proximal heater bank and extending into the proximal slot; and a distal guide operatively associated with the distal heater bank and extending into the distal slot.
6. The thermoformer oven of claim 5, wherein the proximal link arm is pivotally connected to the proximal heater bank via the proximal guide, and the distal link arm is pivotally connected to the distal heater bank via the distal guide.
7. The thermoformer oven of claim 6, wherein the one or more surface is define by a pair of rails extending parallel to one another.
8. The thermoformer oven of claim 7, wherein the one or more gantry includes: a left gantry with a pair of left legs straddling the pair of rails and a left girder extending between the pair of left legs; and a right gantry spaced apart from the left gantry along the longitudinal axis, the right gantry including a pair of right legs straddling the pair of rails and a right girder extending between the pair of right legs.
9. The thermoformer oven of claim 8, further comprising a left lateral shaft extending between the pair of left legs, and a right lateral shaft extending between the pair of right legs.
10. The thermoformer oven of claim 9, wherein the proximal carriage assembly comprises: one or more proximal shaft shiftably supported by the left lateral shaft and the right lateral shaft; and one or more proximal heater bank frame member shiftably supported by the one or more proximal shaft and supporting the proximal heater bank.
11. The thermoformer oven of claim 10, wherein: the distal carriage assembly comprises: one or more distal shaft shiftably supported by the left lateral shaft and the right lateral shaft; and one or more distal heater bank frame member shiftably supported by the one or more distal shaft and supporting the distal heater bank, the one or more proximal shaft and the one or more distal shaft are supported by the left lateral shaft and the right lateral shaft via guide rollers, and the one or more proximal heater bank frame member and the one or more distal heater bank frame member are shiftably supported by the one or more proximal shaft and the one or more distal shaft, respectively, via one or more linear bearings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention are described in detail below with reference to the attached drawing figures, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12) The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention.
DETAILED DESCRIPTION
(13) Turning to
(14) The thermoformer oven 10 may comprise or be positioned along one or more rails 16, 18 extending along one or more longitudinal axis 19 (depicted in
(15) The frame 20 supports various components of the oven 10. The frame 20 may be integrated into the thermoformer system frame or may be a stand-alone frame. In one or more embodiments, the frame 20 comprises one or more gantries 42, 44 extending over the rails 16, 18 in directions that are transverse to the rails 16, 18 and the longitudinal axis 19. While the gantries 42, 44 are depicted being above the rails 16, 18 and having girders (discussed more below) being transverse to the longitudinal axis 19, the frame 20 may have other configurations without departing from the scope of the present invention. For example, the girders may be extend parallel to the longitudinal axis 19 and be above and/or below the rails 16, 18. The gantries 42, 44 may have different configurations as well, such as one being above the rails 16, 18 and one being below the rails 16, 18.
(16) In one or more embodiments, the gantries 42, 44 are spaced apart from each other longitudinally relative to the pair of rails 16, 18 and the longitudinal axis 19. The gantries 42, 44 include upright support legs 46, 48, 50, 52 that support the girders 54, 56. While the upright support legs 46, 48, 50, 52 are depicted extending from the floor, one or more of the legs may alternatively extend downwards from one or more support structure above the girders 54, 56.
(17) Turning to
(18) Turning to
(19) Turning to
(20) Turning to
(21) While the carriages 70, 72, 74, 76, 78, 80, 82, 84 are depicted as sharing one or more of the rails, the carriages may be shiftably coupled with portions of different rails without departing from the scope of the present invention. Further, the carriages may additionally or alternatively be shiftably coupled to portions of the frame 20, such as one or more of the girders 54, 56.
(22) Turning briefly back to
(23) Turning back to
(24) In one or more embodiments, the thermoformer oven 10 further includes a guide assembly 118 for guiding movement of the heater banks 26, 28. The guide assembly 118 includes a guide block 120, one or more longitudinal guide rails 122, 124, a guide track 126 connected to rails 128, 130 of the frame 20, a pair of link arms 132, 134. The guide block 120 is connected to the actuating end 116 of the linear actuator 30 and is shiftably coupled with the longitudinal guide rails 122, 124. The guide block 120 may be shiftably coupled with the rails 122, 124 any number of ways without departing from the scope of the present invention. For example, the guide block 120 may include channels for receiving the rails 122, 124 and/or linear-motion bearings. The guide rails 122, 124 are supported on the frame 20 and extend parallel to the longitudinal axis 19 and/or rails 16, 18.
(25) The guide track 126 includes a proximal portion 136 and a distal portion 138. The proximal portion 136 defines a slot 140 having a lateral portion 142 and a longitudinal portion 144 connected together in a curved L-shape. The lateral portion 142 extends transversely relative to the longitudinal axis 19 with a proximal end 146 located proximal to the proximal rail 128 of the frame 20 and a distal end 148 located opposite to the proximal end 146 and proximal to the longitudinal guide rails 122, 124. The longitudinal portion 144 of the slot 140 extends from the distal end 148 of the lateral portion 142 and towards the press 14.
(26) In one or more embodiment, the distal portion 138 of the guide track 126 likewise defines a slot 150 that mirrors the slot 140 of the proximal portion 136. The slot 150 has a lateral portion 152 and a longitudinal portion 154 connected together in a curved L-shape. The lateral portion 152 extends transversely relative to the longitudinal axis 19 with a distal end 156 located proximal to the distal rail 130 of the frame 20 and a proximal end 158 located opposite to the distal end 156 and proximal to the longitudinal guide rails 122, 124. The longitudinal portion 154 of the slot 150 extends from the proximal end 158 of the lateral portion 152 and towards the press 14.
(27) The link arms 132, 134 are pivotally connected to the guide block 120 and to their respective heater banks 26, 28. Specifically, the proximal link arm 132 is pivotally connected to the proximal heater bank 26 and to the guide block 120, and the distal link arm 134 is pivotally connected to the distal heater bank 28 and to the guide block 120. In one or more embodiments, the link arms 132, 134 are connected to their respective heater banks 26, 28 via the proximal and distal guides 160, 162. The guides 160, 162 are mounted on the frames of their respective heating banks 26, 28 and are configured to shift along their respective slots 140, 150. The guides 160, 162 may include wheels 164, 166 (best shown in
(28) When the actuator 30 extends the actuating end to shift the guide block 120 longitudinally along the rails 122, 124, the guide block 120 pulls the link arms 132, 134 with it. The link arms 132, 134 in turn pull the guides 160, 162 and therefore the heater banks 26, 28. The track 126 directs the guides 160, 162 along the slots 140, 150 so that the heater banks 26, 28 travel in a direction along the lateral portions of the slots 140, 150 toward one another, and then travel in a direction along the longitudinal portions of the slots 140, 150 so that heater banks 26, 28 shift parallel to the longitudinal axis 19 towards the press 14. When the actuator 30 retracts the actuating end, the heater banks 26, 28 follow the path in reverse: they shift away from the press 14 and then separate from each other.
(29) While the guide block 120 is depicted as connected to the actuating rod 114, the actuating end 116 may be either end of the actuator 30 without departing from the scope of the present invention. For example, the actuating end 116 may alternatively be the drive cylinder 112 connected to the guide block 120, and the rod 114 may be connected to the frame 20 so that actuation causes the drive cylinder 112 and therefore the guide block 120 to shift.
(30) A thermoformer oven 10A constructed in accordance with another embodiment of the invention is shown in
(31) The thermoformer oven 10A is substantially similar to thermoformer oven 10 except that the heater bank frames 94A, 96A, 98A, 100A are each independently shiftable in directions transverse to the longitudinal axis 19A and in directions parallel to the longitudinal axis 19A. This is accomplished by the lower heater bank frames 96A, 100A having their own carriage assemblies 168, 170. The carriage assemblies 168, 170 include one or more lateral rails 172, 174, one or more longitudinal rails 176, 178, 180, 182, one or more lateral carriages 184, 186, 188, 190, and one or more longitudinal carriages 192, 194, 196, 198. Further, instead of guide rollers 88, the lateral carriages 70A, 72A, 74A, 76A, 184, 186, 188, 190 include linear-motion bearings 88A shiftably coupled with the lateral rails 58A, 60A, 172, 174.
(32) The flow chart of
(33) The method 1000 is described below, for case of reference, as being executed by exemplary devices and components introduced with the embodiments illustrated in
(34) Referring to step 1001, the material to be thermoformed is positioned within the thermoformer oven. The material may be positioned on the first side of a surface in the thermoforming oven, such as on the rails.
(35) Referring to step 1002, the one or more actuator actuates to shift the heater banks together. The actuation causes the heater banks to shift toward one another in directions with vector components of motion parallel to the surface of the material and/or the surface supporting the material. In one or more embodiments, the actuation causes the heater banks to shift toward one another transversely relative to the longitudinal axis and parallel to the upper surface supporting the material. In one or more embodiments, the heater banks are shifted using only a single actuator and the guide assembly. The heater banks may be actuated until they meet or abut one another. This may be at a midway point between the heater banks, such as a point that lies on an imaginary plane that intersects the longitudinal axis and is at a midway point between the rails and/or the support legs of the gantries. However, the heater banks may be actuated any number of distances without departing from the scope of the present invention. Additionally, the heater banks may be actuated to meet at any point above the material without departing from the scope of the present invention.
(36) Referring to step 1003, the one or more actuator may actuate the heater banks to extend toward the press of the thermoformer system. The actuator may actuate so that the heater banks shift in directions parallel to the longitudinal axis to heat portions of the material next to and/or within the press of the thermoformer system. The heater banks may be held in that position for a predetermined period of time and/or until the material reaches a desired temperature. The material is moved into the press once it has reached the desired temperature.
(37) Referring to step 1004, the material for thermoforming is heated by the heating elements. The heater banks may be held over the material for a predetermined period to heat the material to a desired temperature. This step may include activating the heating elements in the heater banks and/or adjusting their power output to increase or decrease their temperature.
(38) Referring to step 1005, the one or more actuator actuates to shift the heater banks apart from one another. This step may include retracting one or more actuating rods of the one or more actuators. The one or more actuator may cause the heater banks to retract away from the press and then shift away from one another.
(39) The method 1000 may include additional, less, or alternate steps and/or device(s), including those discussed elsewhere herein.
(40) Although the invention has been described with reference to example embodiments illustrated in the attached drawing figures, it is noted that equivalents may be employed and substitutions made herein without departing from the scope of the invention as described and claimed herein.
Additional Considerations
(41) In this description, references to one embodiment, an embodiment, or embodiments mean that the feature or features being referred to are included in at least one embodiment of the technology. Separate references to one embodiment, an embodiment, or embodiments in this description do not necessarily refer to the same embodiment and are also not mutually exclusive unless so stated and/or except as will be readily apparent to those skilled in the art from the description. For example, a feature, structure, act, etc. described in one embodiment may also be included in other embodiments but is not necessarily included. Thus, the current technology can include a variety of combinations and/or integrations of the embodiments described herein.
(42) Although the present application sets forth a detailed description of numerous different embodiments, it should be understood that the legal scope of the description is defined by the words of the claims set forth in any subsequent regular utility patent application. The detailed description is to be construed as exemplary only and does not describe every possible embodiment since describing every possible embodiment would be impractical. Numerous alternative embodiments may be implemented, using either current technology or technology developed after the filing date of this patent, which would still fall within the scope of the claims.
(43) Throughout this specification, plural instances may implement components, operations, or structures described as a single instance. Although individual operations of one or more methods are illustrated and described as separate operations, one or more of the individual operations may be performed concurrently, and nothing requires that the operations be performed in the order illustrated. Structures and functionality presented as separate components in example configurations may be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements fall within the scope of the subject matter herein.
(44) Certain embodiments are described herein as including logic or a number of routines, subroutines, applications, or instructions. These may constitute either software (e.g., code embodied on a machine-readable medium or in a transmission signal) or hardware. In hardware, the routines, etc., are tangible units capable of performing certain operations and may be configured or arranged in a certain manner. In example embodiments, one or more computer systems (e.g., a standalone, client or server computer system) or one or more hardware modules of a computer system (e.g., a processor or a group of processors) may be configured by software (e.g., an application or application portion) as computer hardware that operates to perform certain operations as described herein.
(45) In various embodiments, computer hardware, such as a processing element, may be implemented as special purpose or as general purpose. For example, the processing element may comprise dedicated circuitry or logic that is permanently configured, such as an application-specific integrated circuit (ASIC), or indefinitely configured, such as an FPGA, to perform certain operations. The processing element may also comprise programmable logic or circuitry (e.g., as encompassed within a general-purpose processor or other programmable processor) that is temporarily configured by software to perform certain operations. It will be appreciated that the decision to implement the processing element as special purpose, in dedicated and permanently configured circuitry, or as general purpose (e.g., configured by software) may be driven by cost and time considerations.
(46) Accordingly, the term processing element or equivalents should be understood to encompass a tangible entity, be that an entity that is physically constructed, permanently configured (e.g., hardwired), or temporarily configured (e.g., programmed) to operate in a certain manner or to perform certain operations described herein. Considering embodiments in which the processing element is temporarily configured (e.g., programmed), each of the processing elements need not be configured or instantiated at any one instance in time. For example, where the processing element comprises a general-purpose processor configured using software, the general-purpose processor may be configured as respective different processing elements at different times. Software may accordingly configure the processing element to constitute a particular hardware configuration at one instance of time and to constitute a different hardware configuration at a different instance of time.
(47) Computer hardware components, such as communication elements, memory elements, processing elements, and the like, may provide information to, and receive information from, other computer hardware components. Accordingly, the described computer hardware components may be regarded as being communicatively coupled. Where multiple of such computer hardware components exist contemporaneously, communications may be achieved through signal transmission (e.g., over appropriate circuits and buses) that connect the computer hardware components. In embodiments in which multiple computer hardware components are configured or instantiated at different times, communications between such computer hardware components may be achieved, for example, through the storage and retrieval of information in memory structures to which the multiple computer hardware components have access. For example, one computer hardware component may perform an operation and store the output of that operation in a memory device to which it is communicatively coupled. A further computer hardware component may then, at a later time, access the memory device to retrieve and process the stored output. Computer hardware components may also initiate communications with input or output devices, and may operate on a resource (e.g., a collection of information).
(48) The various operations of example methods described herein may be performed, at least partially, by one or more processing elements that are temporarily configured (e.g., by software) or permanently configured to perform the relevant operations. Whether temporarily or permanently configured, such processing elements may constitute processing element-implemented modules that operate to perform one or more operations or functions. The modules referred to herein may, in some example embodiments, comprise processing element-implemented modules.
(49) Similarly, the methods or routines described herein may be at least partially processing element-implemented. For example, at least some of the operations of a method may be performed by one or more processing elements or processing element-implemented hardware modules. The performance of certain of the operations may be distributed among the one or more processing elements, not only residing within a single machine, but deployed across a number of machines. In some example embodiments, the processing elements may be located in a single location (e.g., within a home environment, an office environment or as a server farm), while in other embodiments the processing elements may be distributed across a number of locations.
(50) Unless specifically stated otherwise, discussions herein using words such as processing, computing, calculating, determining, presenting, displaying, or the like may refer to actions or processes of a machine (e.g., a computer with a processing element and other computer hardware components) that manipulates or transforms data represented as physical (e.g., electronic, magnetic, or optical) quantities within one or more memories (e.g., volatile memory, non-volatile memory, or a combination thereof), registers, or other machine components that receive, store, transmit, or display information.
(51) As used herein, the terms comprises, comprising, includes, including, has, having or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
(52) The patent claims at the end of this patent application are not intended to be construed under 35 U.S.C. 112 (f) unless traditional means-plus-function language is expressly recited, such as means for or step for language being explicitly recited in the claim(s).
(53) Although the invention has been described with reference to the embodiments illustrated in the attached drawing figures, it is noted that equivalents may be employed and substitutions made herein without departing from the scope of the invention as recited in the claims.