WORK VEHICLE DISPLAY WITH COMPACTION MONITORING
20260125859 ยท 2026-05-07
Assignee
Inventors
Cpc classification
E01C19/288
FIXED CONSTRUCTIONS
International classification
Abstract
A system for controlling compaction operations may receive, from one or more sensors associated with a machine performing compaction operations on earthen materials, sensor data indicating a compaction level. The system may determine, during the compaction operations, a compaction level of the earthen materials based on the received sensor data. Further, the system may receive, via an input device on the machine, a first user input indicating an acceptable compaction range. The system may display, via a gauge on a display screen, the determined compaction level and the acceptable compaction range. Further, the system may receive a second user input associated with at least one operating parameter of the machine in response to the determined compaction level being outside the acceptable compaction range. The system may adjust the at least one operating parameter based on the received second user input.
Claims
1. A system for controlling compaction operations, comprising at least one processor configured to: receive, from one or more sensors associated with a machine performing compaction operations on earthen materials, sensor data indicating a compaction level; determine, during the compaction operations, a compaction level of the earthen materials based on the received sensor data; receive, via an input device on the machine, a first user input indicating an acceptable compaction range; display, via a gauge on a display screen, the determined compaction level and the acceptable compaction range; receive a second user input associated with at least one operating parameter of the machine in response to the determined compaction level being outside the acceptable compaction range; and adjust the at least one operating parameter based on the received second user input.
2. The system of claim 1, further configured to: store an acceptable compaction range for each of a plurality of earthen material types, wherein the first user input includes selection of an earthen material type from the plurality of earthen material types, and wherein displaying the acceptable range comprises displaying the stored respective acceptable range associated with the selected earthen material type.
3. The system of claim 1, further configured to: store an acceptable compaction range for each of a plurality of depths of compaction, wherein the first user input includes setting a depth of compaction, and wherein displaying the acceptable range comprises displaying the stored respective acceptable range associated with the set depth of compaction.
4. The system of claim 1, further configured to: render selectable options for a plurality of earthen material options on a screen, wherein the first user input comprises selecting an option from the rendered selectable options; and wherein displaying the acceptable range comprises displaying an acceptable range associated with the selected option.
5. The system of claim 1, further configured to: render a first user input element to accept a low value of an acceptable compaction range and a second user input element to accept a high value of an acceptable compaction range, wherein the first user input includes providing the low value and the high value, and wherein displaying the acceptable range comprises displaying an acceptable range associated with the low value and the high value.
6. The system of claim 1, further configured to display, via the gauge, an uncertainty associated with the determined compaction level.
7. The system of claim 1, further configured to display, via the gauge, an effect of an additional amount of compaction.
8. The system of claim 1, further configured to: provide an audible notice based on the determined compaction level, wherein the audible notice indicates at least one of: a proximity to the acceptable compaction range, whether the acceptable compaction range has been reached, or whether the acceptable compaction range has been exceeded.
9. The system of claim 1, further configured to adjust a lighting display based on the determined compaction level, where adjusting the lighting display comprises: displaying a first light color based on the determined compaction level being below the acceptable compaction range; and displaying a second light color based on the determined compaction level being within the acceptable compaction range.
10. The system of claim 9, further configured to display a third color based on detecting an issue with a component of a compactor.
11. A method for controlling compaction operations, comprising: receiving, from one or more sensors associated with a machine performing compaction operations on earthen materials, sensor data indicating a compaction level; determining, during the compaction operations, a compaction level of the earthen materials based on the received sensor data; receiving, via an input device on the machine, a first user input indicating an acceptable compaction range; displaying, via a gauge on a display screen, the determined compaction level and the acceptable compaction range; receiving a second user input associated with at least one operating parameter of the machine in response to the determined compaction level being outside the acceptable compaction range; and adjusting the at least one operating parameter based on the received second user input.
12. The method of claim 11, further comprising: storing an acceptable compaction range for each of a plurality of earthen material types, wherein the first user input includes selection of an earthen material type from the plurality of earthen material types, and wherein displaying the acceptable range comprises displaying the stored respective acceptable range associated with the selected earthen material type.
13. The method of claim 11, further comprising: storing an acceptable compaction range for each of a plurality of depths of compaction, wherein the first user input includes setting a depth of compaction, and wherein displaying the acceptable range comprises displaying the stored respective acceptable range associated with the set depth of compaction.
14. The method of claim 11, further comprising: rendering selectable options for a plurality of earthen material options on a screen, wherein the first user input comprises selecting an option from the rendered selectable options; and wherein displaying the acceptable range comprises displaying an acceptable range associated with the selected option.
15. The method of claim 11, further comprising: rendering a first user input element to accept a low value of an acceptable compaction range and a second user input element to accept a high value of an acceptable compaction range, wherein the first user input includes providing the low value and the high value, and wherein displaying the acceptable range comprises displaying an acceptable range associated with the low value and the high value.
16. The method of claim 11, further comprising: displaying, via the gauge, an uncertainty associated with the determined compaction level.
17. The method of claim 11, further comprising: displaying, via the gauge, an effect of an additional amount of compaction.
18. The method of claim 11, further comprising: providing an audible notice based on the determined compaction level, wherein the audible notice indicates at least one of: a proximity to the acceptable compaction range, whether the acceptable compaction range has been reached, or whether the acceptable compaction range has been exceeded.
19. The method of claim 11, further comprising: adjusting a lighting display based on the determined compaction level, wherein adjusting the lighting display comprises: displaying a first light color based on the determined compaction level being below the acceptable compaction range; and displaying a second light color based on the determined compaction level being within the acceptable compaction range.
20. The method of claim 11, further comprising: displaying a third color based on detecting an issue with a component of a compactor.
21. A compactor machine, comprising: a chassis; a set of wheels connected to the chassis; an operator cabin supported by the chassis; and a system configured to: receive, from one or more sensors associated with the compactor machine, sensor data indicating a compaction level; determine, during compaction operations, a compaction level of the earthen materials based on the received sensor data; receive, via an input device on the compactor machine, a first user input indicating an acceptable compaction range; display, via a gauge on a display screen, the determined compaction level and the acceptable compaction range; receive a second user input associated with at least one operating parameter of the machine in response to the determined compaction level being outside the acceptable compaction range; and adjust the at least one operating parameter based on the received second user input.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
[0010]
[0011]
DETAILED DESCRIPTION
[0012]
[0013] Compactor machine 100 may include a chassis 106 to support components of compactor machine 100, a cabin 102 where an operator may reside and which may be supported by chassis 106, and wheels 107 which may be connected to chassis 106. A first display device 104(a) may be mounted inside cabin 102 and visible to the operator. First display device 104(a) may include one or more user input devices. For example, first display device 104(a) may include buttons, knobs, sliders, and/or display screen elements (e.g., GUI elements). First display device 104(a) may further include one or more user output devices. For example, first display device 104(a) may include one or more display screens, speakers, and/or lights.
[0014] Additionally or alternatively, in some exemplary embodiments, compactor machine 100 may include a second display device 104(b). Second display device 104(b) may be mounted to the exterior of cabin 102 and/or to another part of the compactor machine 100. Second display device 104(b) may include one or more output devices, such as a speakers, display screens, and/or lights.
[0015] Compactor machine 100 may further include a plurality of sensors to detect a compaction level. For example, compactor machine 100 may include inclinometer or angle sensor 103(a) to detect a slope of the ground and GPS sensor 103(b) to detect a position of the compactor machine 100. Compactor machine 100 may include roller sensor 103(c), such as a motor current sensor, rotation sensor, position sensor, and/or accelerometer to detect a state of roller 101. Compactor machine 100 may include a wheel sensor 103(d) to detect a drive motor current, wheel pressure, wheel speed, and/or torque. Compactor machine 100 may include any other sensor to detect a compaction level of the earthen material.
[0016] Compactor machine 100 may further include a system 105 (e.g., a computer system), including one or more processors (e.g. a programmable logic controller (PLC), a CPU, an APU, a microprocessor, a microcontroller, a DSP, an FPGA, an ASIC, or another type of processing component) and one or more memory devices (e.g., non-transitory machine-readable medium, RAM, ROM, flash memory, magnetic storage, optical storage, or another memory device). The one or more memory devices may include a memory device storing instructions to be executed by the one or more processors. System 105 may be mounted inside or outside the body of compactor machine 100. System 105 may be configured to receive data from one or more of sensors 103(a)-103(d) and determine a compaction level. System 105 may reference one or more lookup tables, models, and/or algorithms that correlate sensor measurements to a compaction level based on a type of compactor machine 100 (e.g., as determined through simulations and/or experimental data). For example, system 105 may determine a compaction level based on a drive motor current and a ground slope angle, as detailed in US 2023/0287638 A1 incorporated herein by reference in its entirety. For example, system 105 may determine a compaction level by monitoring an amount of energy transferred or consumed when compactor machine 100 moves over the earthen material, as detailed in U.S. Pat. No. 6,973,821 B2 incorporated herein by reference in its entirety. For example, system 105 may determine a compaction level by correlating movement(s) of roller 101 (e.g., measured with accelerometer 103c) with compaction level(s). System 105 may further be configured to determine an acceptable range of compaction based on compaction setting information and provide additional detail on the determined compaction level relative to the acceptable range as further detailed below. Although the above description references a compactor machine, it is contemplated that the disclosed devices, systems, and methods may be used with any other machine configured to perform compaction operations.
[0017] Compactor machine 100 may further include one or more input devices (not shown) to control an operating parameter of compactor machine 100 and adjust a provided compaction. For example, compactor machine 100 may include input devices to adjust a trajectory of compactor machine 100, a speed of compactor machine 100, a speed of roller component 101, a vibration frequency of roller component 101, and/or an amplitude of roller component 101. Input devices may include a wheel, brake(s), lever(s), button(s), knob(s), slider(s), and/or display screen element(s) to adjust one or more operating parameters.
[0018] In some embodiments, compactor machine 100 may include a control system to automatically adjust operating parameter(s) of compactor machine 100. The control system may be included in system 105 or it may be separate from system 105. The control system may include one or more processors (e.g. a programmable logic controller (PLC), a CPU, an APU, a microprocessor, a microcontroller, a DSP, an FPGA, an ASIC, or another type of processing component) and one or more memory devices (e.g., non-transitory machine-readable medium, RAM, ROM, flash memory, magnetic storage, optical storage, or another memory device). The one or more memory devices may include a memory device storing instructions to be executed by the one or more processors.
[0019] Compactor machine 100 may include a wired (e.g., CAN, fiber optic, ethernet etc.) or wireless (e.g., Bluetooth, cellular, radio etc.) connection between the control system and system 105. Therefore, based on a determined compaction level and an acceptable range of compaction (and/or other variables described below with respect to
[0020]
[0021] Compaction setting information may refer to any information needed by system 105 to determine an acceptable range of compaction. For example, as shown, display device 104(a) may allow a user to select one or more earthen material options, such as asphalt, dirt, and/or sand. It should be understood that the types of earthen materials options illustrated in
[0022] In some embodiments, a user may set an acceptable range of compaction levels during the compaction process. For example, a user may select an option of custom on input element 204g and then proceed to set an acceptable range of compaction levels (e.g., via a low and high value) or an acceptable threshold for compaction. The user may set the acceptable range or threshold via user input device(s) located on display device 104(a) or a separate user input device. For example, a user input device may include a keypad, up/down arrow(s), knob(s), and/or other user interface element(s).
[0023] In some embodiments, the set acceptable range of compaction levels or acceptable threshold may be represented by compaction meter value(s) (CMV) within a range of 0-150, while in other embodiments they may be represented by a machine drive power value (MDP). In some embodiments, display device 104(a) may include a gauge with a range of 0-150 and lines, dashes, dots, and/or numbers may allow an operator to understand a set acceptable range and/or threshold within the total gauge range of 0-150. It should be understood that the numerical range 0-150 is exemplary and any other numerical range may be used and displayed on display device 104(a).
[0024] User output element 204f may include information on the determined compaction level and the acceptable range (and/or threshold) of compaction. For example, as illustrated, output element 204f shows the determined compaction level using an indicator 204a. As discussed above, the compaction level may be determined by system 105 based on inputs received from one or more sensors of compactor machine 100 and/or one or more inputs provided by the operator. Indicator 204a may take the form of a line, arrow, dot, compaction level value, and/or any other symbol. Further, as illustrated, output element 204f shows the acceptable range of compaction levels using range indicator 204b. Acceptable range indicator 204b may take the form of a square, rounded-square, ellipse, highlighted gauge section (e.g., highlighted green), and/or any other indicator. Therefore, an operator can visualize the determined compaction value in relation to the acceptable range and determine next steps. For example, an operator may choose to stop compaction in response to noticing the determined compaction level is within the acceptable range.
[0025] Display device 104(a) may further include a speaker 205. System 105 may store compaction instructions, sound types, and/or sound levels to be provided by speaker 205. In some embodiments, system 105 may provide compaction instructions and/or associated sounds in response to one or more user inputs. For example, in some embodiments, display device 104(a) may include a user input device (e.g., button or interface element (not shown)) configured to receive a user selection to enable or disable all compaction instructions and associated sounds. In some embodiments, display device 104(a) may include a user input device configured to receive operator selection(s) indicating which type of instructions and/or sounds to enable. For example, a user input device may allow a user to enable certain types of visible compaction instructions (e.g., words and/or symbols displayed on display screen 201) and/or audible compaction instructions (e.g., verbal instructions provided through speaker 205), such as instructions indicating to an operator to continue compacting, to perform a set number of passes with compactor machine 100, to continue compacting for a set period of time, and/or to stop compacting. In some embodiments, speaker 205 may be capable of receiving and storing audio as well as playing back audio.
[0026] As another example, a user input device may allow a user to enable sounds indicating compaction progress. For example, a user input device may allow a user to select one or more types of sound to be provided (e.g., beep(s), buzz(es), bell ring(s), alarm(s) etc.), compaction level(s) that trigger associated sounds (e.g., within a proximity (e.g., 10%) of an acceptable range, within an acceptable range, exceeding a threshold, outside an acceptable range etc.), and/or set sound level(s) (e.g., a max sound level, a range of sounds to be provided etc.). While speaker 205 is shown as part of display device 104(a) it may also be separate from display device 104(a). For example, one or more speaker(s) 104(a) may be mounted anywhere inside cabin 102 that allows an operator to hear instructions or sounds.
[0027]
[0028]
[0029] Output element 204f may display the effect of additional compaction time and/or number of passes (e.g., 1 pass over an area) using results indicator 204d. Results indicator 204d may take the form of a line, arrow, dot, compaction level value, section of the gauge whose compaction values will be exceeded (e.g., indicated by a square, rounded-square, ellipse, highlighted gauge section), and/or any other indicator. Therefore, an operator may be able to visualize the impact of additional compaction time and/or number of passes. For example, an operator may choose to stop compaction if an additional pass would overshoot an acceptable compaction range and/or a threshold compaction value.
[0030] In some embodiments, one or more of the different display elements described above with respect to
[0031]
[0032]
[0033]
[0034]
[0035] At step 402, system 105 may receive sensor data associated with a compaction level of earthen material. For example, system 105 may receive sensor data from one or more of sensors 103(a)-103(d) to determine a compaction level. In some embodiments, system 105 may further receive information from one or more sensors and/or a vehicle control system to determine a level of uncertainty associated with the compaction level. In some embodiments, system 105 may further receive sensor information on conditions that may affect an impact of a set number of passes and/or compaction time, as described above. For example, system 105 may receive positioning information (e.g., GPS data) and timing information to track an impact of a compaction time and/or set number of passes on the compaction level (e.g., an average change in compaction level based on a set time or number of passes).
[0036] At step 403, system 105 may determine compaction information (e.g., a compaction level) based on the sensor data. For example, as described above, system 105 may include one or more lookup tables, models, and/or algorithms to determine a compaction level based on the sensor data. In some embodiments, system 105 may further reference one or more lookup tables, models, and/or algorithms to determine an uncertainty of the determined compaction level based on terrain conditions, earthen material, weather, sensor functionality, model uncertainty and/or any other variables that may affect an accuracy of the determined compaction level. In some embodiments, system 105 may determine an impact of a set number of passes and/or compaction time based on terrain conditions, earthen material, weather, any other variables that may impact the effectiveness of compactor machine 100, and/or a tracked impact of compaction.
[0037] At step 404, system 105 may update notices (e.g., display and/or speaker information) based on the determined compaction level. For example, a display may be updated to show the determined compaction level (e.g., in relation to a set acceptable range) and/or other associated compaction information. For example, first display device 104(a) may be updated to illustrate any of the information described above with respect to
[0038] In some embodiments, system 105 may further provide compaction instructions and/or associated sounds based on the relationship between the determined compaction level and an acceptable compaction range. For example, system 105 may instruct an operator (e.g., via speaker 205) to continue compacting when the determined compaction level is below an acceptable range. System 105 may instruct an operator to perform a set number of passes and/or continue compacting for a set time based on predicting the additional compaction will bring the compaction level into an acceptable range (and/or exceed a threshold). System 105 may instruct an operator to stop compaction upon determining the compaction level is within an acceptable range or has met a set threshold (e.g., midpoint of the range), and/or predicting that a set number of passes or additional compaction time will cause the compaction level to exceed an acceptable range.
[0039] System 105 may additionally or alternatively provide audible cues to inform an operator on the compaction progress. For example, in some embodiments, system 105 may provide sound(s) (e.g., beep(s), buzz(es), bell ring(s), alarm(s) etc.) when the determined compaction level is below an acceptable range or threshold. In some embodiments, system 105 may provide sound(s) (e.g., beep(s), buzz(es), bell ring(s), alarm(s) etc.) upon determining the compaction level is within an acceptable range or has met a set threshold (e.g., midpoint of the range), and/or predicting that a set number of passes or additional compaction time will cause the compaction level to exceed an acceptable range. In some embodiments, different sound types may be provided based on the compaction level. For example, a first sound may be provided to instruct an operator to continue compacting (e.g., a beep) and a second sound may be provided to instruct an operator to stop compacting (e.g., an alarm). In some embodiments, different sound levels may be provided to indicate the proximity of the compaction level to an acceptable range or threshold. For example, system 105 may increase the level of a periodic sound (e.g., beep(s), buzz(es), bell ring(s), alarm(s) etc.) as the compaction level approaches an acceptable range or threshold.
[0040] In some embodiments, based on the provided notices, an operator of compactor machine 100 may adjust operating parameter(s) of compactor machine 100 via one or more input devices. For example, an operator may adjust a trajectory of compactor machine 100, a speed of compactor machine 100, a speed of roller component 101, a vibration frequency of roller component 101, and/or an amplitude of roller component 101 to increase or decrease a compaction provided in one or more sections of a work area. In some embodiments, a control system may automatically adjust an operating parameter in response to a determined compaction level and one or more determined variables (e.g., an acceptable range, uncertainty range(s), effect(s) of additional compaction, and/or determined compaction level(s) in certain sections of a work area).
[0041] After providing the above notices, the system 105 may receive additional sensor data at step 402 and perform steps 403-404 again. Therefore, notifications may be updated as the compaction progresses and compaction can be appropriately monitored. In some embodiments, new sensor data may be received on a continuous basis, while in other embodiments new sensor data may be received at set time interval.
[0042] Further, as indicated by the dashed line, system 105 may continue to monitor whether there have been any changes to the setting information. Therefore, the relationship between the determined compaction level and the setting information (e.g., an acceptable compaction range) can be appropriately displayed.
Industrial Applicability
[0043] The disclosed compaction monitoring system and associated display(s) may allow an operator to set a desired compaction range and have an understanding of how the determined compaction level relates to the set range as compaction progresses. For example, the disclosed compaction monitoring system allows for a user to easily select a desired compaction range based on a type of material or create a custom range (e.g., in response to project requirements). The display(s) provide an operator a relationship between the determined compaction level and the desired compaction range. Therefore, an operator can easily understand the relationship between a compaction level and a desired compaction range and under-compaction or over-compaction can be avoided.
[0044] Further, the disclosed compaction monitoring system and associated display(s) allow an operator to get a better understanding of additional aspects of the compaction process. The disclosed display(s) may provide uncertainty(ties) associated with a compaction level. For example, display(s) may provide an operator an uncertainty of a determined compaction level. Therefore, an operator can easily understand the uncertainty associated with a compaction level and may choose to perform additional compaction to ensure a desired level is reached. Further, display(s) may provide a projected effect of an additional amount of compaction time and/or number of passes will have on the compaction level. Therefore, an operator can easily understand the uncertainty associated with a compaction level and may choose to perform additional compaction (e.g., if a projection shows a desired level will be reached) or avoid additional compaction (e.g., if a projection shows a desired level will be over-shot).
[0045] It is to be noted that when some exemplary embodiments are described in this disclosure as exhibiting a feature or characteristic, some or all the other exemplary embodiments described in this disclosure may also exhibit that same feature or characteristic. It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed compaction monitoring system and associated display(s). Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed compaction monitoring system and associated display(s). For example, the displayed content may be presented in different styles, different positioning, and/or different sizing without deviating from the scope of the invention. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.