PACKING MAT FOR A HOUSEHOLD APPLIANCE AND HOUSEHOLD APPLIANCE
20260125196 ยท 2026-05-07
Inventors
- Yunyu LONG (Chuzhou, CN)
- Chuanqiang SHI (Chuzhou, CN)
- Chun Hu (Nanjing, CN)
- Nan ZHOU (Nanjing, CN)
- CHAO ZHU (CHUZHOU, CN)
- Tongxiang PENG (Nanjing, CN)
Cpc classification
B65D2581/053
PERFORMING OPERATIONS; TRANSPORTING
B65D85/68
PERFORMING OPERATIONS; TRANSPORTING
F25D23/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D81/053
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D81/05
PERFORMING OPERATIONS; TRANSPORTING
B65D85/68
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A packing mat for a household appliance provides environmental protection, high efficiency, and reliability while supporting at least one surface of the household appliance for packing. The packing mat includes a body made of a paper material. The body includes a first support region supporting a corresponding first portion of the household appliance. The rigidity and/or strength of the first support region is greater than the rigidity and/or strength of a remaining region of the body. A household appliance in a packed state is also provided.
Claims
1. A packing mat for supporting at least one surface of a household appliance for packing, the packing mat comprising: a body made of a paper material, said body including a first support region and a remaining region; said first support region supporting a corresponding first portion of the household appliance; and said first support region of said body having at least one of a rigidity or a strength being greater than at least one of a rigidity or a strength of said remaining region of said body.
2. The packing mat for a household appliance according to claim 1, wherein said first support region includes a plurality of first support ribs, said remaining region includes a plurality of second support ribs, and a distribution density of said plurality of first support ribs in said first support region is greater than a distribution density of said plurality of second support ribs in said remaining region.
3. The packing mat for a household appliance according to claim 1, wherein said first support region and said remaining region are at least one of: formed integrally of said paper material, or pulp-molded.
4. The packing mat for a household appliance according to claim 1, wherein: the household appliance is a refrigerator including a compressor compartment for accommodating a compressor, the compressor compartment includes two side brackets disposed opposite to each other and a support plate for supporting the compressor, and the support plate is connected to each of the side brackets; and said first support region is one of two first support regions of said body, said two first support regions are symmetrically located on two sides of said body along a width direction of the refrigerator, and each of said first support regions corresponds to a respective one of said side brackets.
5. The packing mat for a household appliance according to claim 1, wherein said first support region includes a plurality of first support ribs, said body has a first surface facing the household appliance and a second surface opposite to the first surface, and each of said first support ribs is a solid structure extending from said second surface to said first surface.
6. The packing mat for a household appliance according to claim 5, wherein said plurality of first support ribs are at least one of: staggered in a two-dimensional direction, or disposed in a fishbone shape.
7. The packing mat for a household appliance according to claim 5, wherein: said plurality of first support ribs include a first longitudinal rib extending along a depth direction of the household appliance, and a plurality of first transverse ribs extending along a width direction of the household appliance; and said plurality of first transverse ribs are disposed at intervals along an extension direction of said first longitudinal rib.
8. The packing mat for a household appliance according to claim 7, wherein for each first transverse rib of said plurality of first transverse ribs, at least one of: said first transverse rib extends toward at least one side from said first longitudinal rib; or a width of said first longitudinal rib is greater than a width of said first transverse rib, or said width of said first longitudinal rib is in a range of ten to thirteen millimeters, or said width of said first transverse rib is in a range of nine to twelve millimeters.
9. The packing mat for a household appliance according to claim 7, wherein said first longitudinal rib is aligned with a bottom surface of a side bracket of the household appliance.
10. The packing mat for a household appliance according to claim 7, wherein each first transverse rib of said plurality of first transverse ribs has a non-zero gap defined between an end of said first transverse rib along an extension direction and an adjacent structure of said body.
11. The packing mat for a household appliance according to claim 10, wherein said first transverse rib includes a first section closer to said second surface and a second section closer to said first surface, said first section is connected to said adjacent structure, and a non-zero gap is defined between said second section and said adjacent structure.
12. The packing mat for a household appliance according to claim 1, wherein: said remaining region includes a plurality of second support ribs; said body has a first surface facing the household appliance and a second surface opposite to the first surface; and at least one of: said plurality of second support ribs are formed by said first surface protruding along a first direction and are recessed on said corresponding second surface along the first direction to form a groove, or said plurality of second support ribs are formed by said second surface protruding along a direction opposite to the first direction and are recessed on said corresponding first surface along the direction opposite to the first direction to form a groove, and the first direction is parallel to a direction of said first surface pointing to said second surface.
13. The packing mat for a household appliance according to claim 1, wherein: said body has a first surface facing the household appliance and a second surface opposite to said first surface; and the packing mat includes a base having a bottom wall and a circle of side walls, said bottom wall and said circle of side walls jointly define an upwardly open accommodating space for accommodating said body, said second surface faces said accommodating space, and said base is made of a paper material.
14. The packing mat for a household appliance according to claim 13, wherein: a non-zero gap is defined between said body and at least one of said bottom wall or each of said side walls; and a protective member made of a paper material fills said non-zero gap.
15. The packing mat for a household appliance according to claim 13, wherein said body includes a first flange covering an upper surface of said side walls, and a second flange folded from said first flange toward said second surface, and said second flange covers at least part of an outer surface of said side walls.
16. The packing mat for a household appliance according to claim 15, wherein said paper material of said base is corrugated paper.
17. A household appliance in a packed state, the household appliance comprising: a main body defining a chamber; a door configured to close said chamber; the first portion and a remaining portion of the household appliance; and the packing mat according to claim 1; gravity borne by the first portion per unit area being greater than gravity borne by the remaining portion of at least one surface per unit area; and said first support region correspondingly supports the first portion of the household appliance.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0046] In order to make the foregoing objectives, characteristics, and advantages of the present invention clearer and easier to understand, specific embodiments of the present invention are described in detail below with reference to accompanying drawings.
[0047] Referring now to the figures of the drawings in detail and first, particularly, to
[0048] The household appliance 1 may be a refrigeration appliance, a washing machine, a dish washing machine, an oven, or the like. The refrigeration appliance may be a refrigerator, a refrigerated cabinet, a wine cabinet, or the like.
[0049] For ease of expression, in this implementation, a width direction of the household appliance 1 is denoted as an x-direction, a depth direction is denoted as a y-direction, and a height direction is denoted as a z-direction. In this implementation, a front-rear direction refers to the y-direction and an opposite direction thereof, where a front or a front side refers to a direction facing a user during use of the household appliance 1, and a rear or a rear side refers to a direction facing away from the user during use of the household appliance 1. In this implementation, an up-down direction refers to a z-direction and an opposite direction thereof, where an upper part or an upper side or a top portion refers to a direction that is closer to the upper part along the direction of gravity when the household appliance 1 is in use, and a lower side or a bottom side or a bottom refers to a direction that contacts or is closest to the ground when the household appliance 1 is in use.
[0050] The household appliance 1 in this embodiment is in a packed state. Specifically, during transportation of the household appliance 1, a protective shell is usually wrapped on an outer periphery of the household appliance 1 to provide anti-collision and buffer functions. Some accessories configured for the household appliance 1 may also be removed from mounting positions thereof and placed in a dedicated box to facilitate transportation. The household appliance 1 in the packed state cannot be directly used. After being transported to a suitable position (for example, a house of a user), the protective shell is disassembled, the accessories are taken out from the box and mounted to corresponding mounting positions, and then the household appliance 1 may enter a usage state for the user to use.
[0051] Referring to
[0052] Further, still referring to
[0053] Further, referring to
[0054] Further, the door 11 may also include a thermal insulation space 111 filled with the thermal insulation material. When the door 11 closes the chamber 101, the thermal insulation layer formed by the thermal insulation space 111 plays a role of thermal insulation to ensure that the chamber 101 has a desirable refrigerating/freezing effect. The door 11 may include a front panel 110, a rear wall 112 facing the main body 10 when the door 11 is closed, and a frame 113 disposed along four sides of the door 11. The thermal insulation space 111 is located between the front panel 110 and the rear wall 112. In some embodiments, the front panel 110 forms at least part of a front boundary of the thermal insulation space 111, so that the thermal insulation material contacts a rear side of the front panel 110. In some other embodiments, the rear side of the front panel 110 may further be provided with another door panel. The front panel 110 may be a glass plate or a ceramic plate.
[0055] Further, the packing mat 2 may support at least one surface (for example, the bottom surface 10d) of the household appliance 1 for packing, so as to provide buffer for external impact on the household appliance 1.
[0056] Further, referring to
[0057] Further, the body 20 may include a first support region 21 which correspondingly supports a first portion 12 of the household appliance 1. Gravity borne by the first portion 12 per unit area is greater than gravity borne by a remaining portion of the at least one surface of the household appliance 1 per unit area. For example, at least one surface of the household appliance 1 supported by the packing mat 2 preferably includes a bottom surface 10d. The first portion 12 is adapted to form a partial region of the bottom surface 10d, and the gravity borne by the first portion 12 per unit area is greater than the gravity borne by another portion of the bottom surface 10d per unit area.
[0058] Further, rigidity and/or strength of the first support region 21 is greater than rigidity and/or strength of the remaining region of the body 20, where the remaining region of the body 20 corresponds to the another portion of the bottom surface 10d. In other words, the body 20 of the packing mat 2 is enhanced in terms of rigidity and/or strength in a local region (for example, a region corresponding to the first portion 12 of the household appliance 1), so as to achieve a better drop protection effect in the local region without additionally arranging elastic buffers. Specifically, the first support region 21 has stronger load-bearing performance and is not easily broken during falling of the household appliance 1, thereby effectively improving the protective performance for the household appliance 1. Further, the first support region 21 is a part of the body 20. The entire body 20 is made of a paper material, which is green and environmentally friendly.
[0059] A refrigerator is used as an example. Referring to
[0060] In this example, the two side brackets 131 are both adapted to form the first portion 12. Correspondingly, the body 20 may include two first support regions 21 that are symmetrically (for example, symmetrically with respect to an axis of symmetry) located on two sides of the body 20 along the x-direction.
[0061] Each of the first support regions 21 corresponds to one of the side brackets 131. In this example, the two side brackets 131 are symmetrically located in a region where a pair of side surfaces 10b are close to a rear surface 10c. Correspondingly, the two first support regions 21 are respectively located on left and right upper corners of the body 20 from the perspective of
[0062] Generally, most of the weight of the refrigerator is concentrated in the compressor compartment 13 located at a rear side of the refrigerator. For example, a net weight of the refrigerator is 130 kilograms (kg), a weight of the rear half of the refrigerator accounts for about 60% to 70% of the total weight, and the weight of the rear half is finally supported through the side brackets 131 and the support plate 132. Specifically, the support plate 132 supporting the weight of the compressor compartment 13 is connected to and supported by a pair of side brackets 131. A contact area between the side brackets 131 and the body 20 is relatively small (referring to
[0063] In some embodiments, a structure of the body 20 is symmetrically disposed substantially with respect to the axis of symmetry.
[0064] In a specific implementation, referring to
[0065] A second support region 251 is used as an example. The second support region 251 may correspondingly support a second portion 15 of a household appliance 1. The second portion 15 may be, for example, a bottom plate 133 of a compressor compartment 13. Referring to
[0066] A denser arrangement of support ribs can improve the rigidity and/or strength of the first support region 21, so that the first support region 21 is less prone to compression deformation than a remaining region (for example, the second support region 251), thereby more reliably protecting the first portion 12 of the household appliance 1. During falling of the household appliance 1, the first support region 21 reliably supports the falling first portion 12 through the first support ribs 211 disposed with high density, thereby preventing the first portion 12 from colliding with the ground and causing damage.
[0067] In a specific implementation, the first support region 21 and the remaining region of the body 20 may be integrally formed through a paper material. Therefore, a quantity of components included in the packing mat 2 is reduced, so that a packing process is simplified during packing of the household appliance 1 on a production line, thereby improving manufacturing efficiency. Further, the one-piece molding method eliminates the need for additional fixing materials (for example, adhesive tape), which is green and environmentally friendly.
[0068] In a specific implementation, the body 20 may be manufactured through a pulp molding process. Pulp molding is a three-dimensional paper-making technology, in which waste paper is usually used as raw material and a body is formed into the required shape through a plurality of processes. The entire manufacturing process is harmless to the environment, and the body 20 can be recycled and reused, which is green and environmentally friendly. Further, when a mold of the body 20 is configured, the mold is configured with differentiated support rib density corresponding to the first support region 21 and support rib density corresponding to the remaining region, so that the body 20 with enhanced strength and/or rigidity in the local region can be manufactured in one piece.
[0069] In a specific implementation, referring to
[0070] It should be noted that in actual applications, considering process limitations, a small gap is allowed to exist on the second surface 20b when the first support rib 211 protrudes toward the first surface 20a. For example, when the body 20 is manufactured through a pulp molding process, a structure of a mold corresponding to the first support rib 211 is a narrow groove. A solid first support rib 211 may be manufactured by filling paper pulp into the narrow groove. During actual manufacturing, a depth of 5-10 millimeters may exist in the narrow groove that cannot be filled with pulp, but this does not affect the substantially solid structure of the first support rib 211 obtained by demolding.
[0071] Therefore, the packing mat 2 is provided with solid ribs in the first support region 21 corresponding to the first portion 12 of the household appliance 1 to improve the strength and/or rigidity of the region. Further, the first support region 21 accounts for a relatively small proportion of the total area of the body 20 compared with another region of the body 20. In this implementation, solid ribs are used within a limited area to implement buffering and supporting functions for the first portion 12 of the household appliance 1.
[0072] In some embodiments, along a direction of the second surface 20b pointing to the first surface 20a, a height of the first support rib 211 may be in a range of 40-50 millimeters.
[0073] In a specific implementation, still referring to
[0074] In some embodiments, the plurality of first support ribs 211 may be disposed in a fishbone shape. The plurality of first support ribs 211 disposed in the fishbone shape can evenly disperse the acting force when impacted by the household appliance 1, resulting in excellent bearing performance of the entire first support region 21 and more reliable protection for the household appliance 1.
[0075] Specifically, the plurality of first support ribs 211 may include a first longitudinal rib 212 extending along the y-direction and a plurality of first transverse ribs 213 extending along the x-direction. The plurality of first transverse ribs 213 are disposed at intervals along an extension direction (that is, the y-direction) of the first longitudinal rib 212.
[0076] The extension direction of the first longitudinal rib 212 may be determined based on an extension direction of the first portion 12. A refrigerator is used as an example. The bottom surface 131a of the side bracket 131 substantially extends along the y-direction. Correspondingly, the first longitudinal rib 212 also extends along the y-direction. Further, referring to
[0077] As the extension direction of the first longitudinal rib 212 is determined, an extension direction of the first transverse rib 213 may be further determined. For example, the first longitudinal rib 212, the first transverse rib 213, and a direction pointing to the second surface 20b from the first surface 20a are perpendicular to each other. The refrigerator is still used as an example. In response to the first longitudinal rib 212 extending along the y-direction, it may be determined that the first transverse rib 213 extends along the x-direction.
[0078] Further, a spacing between adjacent first transverse ribs 213 may be less than a spacing between adjacent second support ribs 22.
[0079] Therefore, the first support region 21 includes one first longitudinal rib 212 (corresponding to a spine of a fishbone) and a plurality of first transverse ribs 213 (corresponding to bones of the fishbone) that diverge outward from the first longitudinal rib 212. The first longitudinal rib 212 may correspond to a side bracket 131. When a refrigerator falls, the first longitudinal rib 212 is first impacted by the side bracket 131, and then the force on the first longitudinal rib 212 is further transmitted and dispersed to each of the first transverse ribs 213. The plurality of first transverse ribs 213 are configured to share the load of the first longitudinal rib 212, so that the overall bearing performance of the first support region 21 is excellent, thereby providing more reliable protection for the household appliance 1.
[0080] In some embodiments, for each first transverse rib 213 among the plurality of first transverse ribs 213, the first transverse rib 213 may extend from the first longitudinal rib 212 to at least one side. In other words, for each first transverse rib 213, the first transverse rib 213 starts from the first longitudinal rib 212 or passes through the first longitudinal rib 212 along the extension direction. Therefore, based on a space size between the first support region 21 and a surrounding structure of the body 20, a length of the first transverse rib 213 extending along the extension direction and a direction of extending out of the first longitudinal rib 212 are flexibly set, which not only facilitates manufacturing but also makes full use of space, thereby enhancing the rigidity of the first support region 21.
[0081] In some embodiments, the lengths of the plurality of first transverse ribs 213 along the x-direction may be the same or may be different. Further, the length of the longest first transverse rib 213 along the x-direction may be less than the length of the first longitudinal rib 212 extending along the y-direction, to correspondingly support a bottom surface 131a of a rectangular (a size in the y-direction is greater than a size in the x-direction) side bracket 131.
[0082] In some embodiments, a width of the first longitudinal rib 212 may be greater than a width of the first transverse rib 213. The width refers to a size perpendicular to an extension direction of a support rib and a z-direction. A first longitudinal rib 212 having a larger width can support the first portion 12 (for example, the side bracket 131) more stably when the household appliance 1 falls, to avoid affecting a protection effect due to the first support region 21 being collapsed. Further, the first transverse rib 213 preferably plays a role in sharing the load of the first longitudinal rib 212. Therefore, the first transverse rib 213 can be relatively small in width, so that as many first transverse ribs 213 as possible are disposed in the limited space. This helps to better distribute the load of the first longitudinal rib 212.
[0083] For example, the width of the first longitudinal rib 212 may be in a range of [10, 13] millimeters.
[0084] For another example, the width of the first transverse rib 213 may be in a range of [9, 12] millimeters.
[0085] Further, for any first support rib 211 among the first longitudinal rib 212 and the first transverse rib 213, a width of the first support rib 211 may be less than a width of the second support rib 22.
[0086] In a specific implementation, still referring to
[0087] Further, with reference to
[0088] Further, the first transverse rib 213 extends from the first longitudinal rib 212 toward the sunk region 26. A portion of each first transverse rib 213 among the plurality of first transverse ribs 213 extends to connect to the sunk region 26. The remaining first transverse rib 213 among the plurality of first transverse ribs 213 stops extending before being connected to the sunk region 26, so that a non-zero gap gap1 is formed between the first transverse rib 213 and the sunk region 26.
[0089] Similarly, the first transverse rib 213 may be connected to a side surface of the body 20 when extending toward a direction away from the sunk region 26 along the x-direction. Alternatively, the first transverse rib 213 may stop extending before reaching the side surface of the body 20 to form the non-zero gap gap1.
[0090] In a non-restrictive scenario, the first transverse rib 213 is at least partially separated from an adjacent structure, so as to provide a sufficient avoidance space to form the sunk region 26 and further help the first support rib 211 to have a certain degree of buffering performance. When the refrigerator falls, the acting force of the side bracket 131 is transmitted to the plurality of first transverse ribs 213 through the first longitudinal rib 212. The configuration of the gap gap1 allows the first transverse ribs 213 to have a certain degree of deformation space.
[0091] In some embodiments, still referring to
[0092] In a variation, the first section 2131 may be eliminated. In other words, no connection exists the first transverse rib 213 and the adjacent structure. In an actual application, based on the required strength and/or rigidity of the first support region 21 and manufacturing convenience, it may be determined whether the gap gap1 needs to be configured between the first transverse rib 213 and the adjacent structure, and a depth of the gap gap1 along the z-direction may be determined.
[0093] In a specific implementation, compared with the first support rib 211 in a solid structure, the second support rib 22 disposed in the remaining region of the body 20 may be hollow.
[0094] Specifically, referring to
[0095] In other words, in addition to having a relatively large thickness in the first support region 21 along the z-direction, the body 20 has a substantially uniform thickness at all positions in the remaining regions. This is equivalent to a plate-like member protruding or recessed at different positions to form a plurality of second support ribs 22.
[0096] A region (that is, the remaining region) of the body 20 other than the first support region 21 needs to provide relatively low support strength when the household appliance 1 falls. Therefore, a hollow rib disposed in the remaining region can substantially satisfy a protection requirement for the household appliance 1. Therefore, the body 20 facilitates overall processing, reduces material usage, and is low-carbon, which contributes to saving resources and energy.
[0097] In a specific implementation, still referring to
[0098] A refrigerator is used as an example. A support plate 132 for bearing a compressor 134 may be adapted to form the support portion 14.
[0099] Specifically, the body 20 may be divided into a main support region 25 and a buffer support region 24 depending on whether the regions provide actual support when the household appliance 1 is placed in a normal position (as shown in
[0100] Further, the buffer support region 24 may be located between two first support regions 21. In other words, two first support regions 21 are located on two sides of the buffer support region 24 along the x-direction. In some embodiments, a sunk region 26 may further be disposed between the buffer support region 24 and the first support region 21.
[0101] Further, along the z-direction, a non-zero gap may be defined between the support plate 132 and the buffer support region 24. In other words, when the household appliance 1 is normally placed (for example, stationary), the support plate 132 and the buffer support region 24 are not in contact with each other. The compressor compartment 13 is mainly supported on the corresponding first support regions 21 by the two side brackets 131 respectively. In other words, the support portion 14 (for example, the support plate 132) is supported by the connected first portion 12 (for example, each of the side brackets 131). Correspondingly, the first support regions 21 are disposed on two sides of the buffer support region 24 to correspondingly support the first portion 12, thereby providing protection when the household appliance 1 is placed in a normal position. Further, the sunk region 26 may also properly support two ends of the support plate 132 along the x-direction, but most of the region of the support plate 132 is suspended above the buffer support region 24.
[0102] Therefore, the packing mat 2 is provided with the buffer support region 24. The buffer support region 24 does not play an actual supporting role when the household appliance 1 in a packed state is normally placed. For example, during a falling test, the support portion 14 of the household appliance 1 moves downward due to falling, and a gap between the buffer support region 24 and the support portion 14 gradually decreases until in contact with each other. In this case, potential energy generated through falling of the support portion 14 is absorbed by the buffer support region 24, thereby implementing reliable protection for the household appliance 1 (especially the support portion 14) during the falling test. Further, the buffer support region 24 is a part of the body 20. The entire body 20 is made of a paper material, which is green and environmentally friendly.
[0103] Further, the support portion 14 of the household appliance 1 is configured to support most of the weight of the household appliance 1, and therefore requires special protection when the household appliance 1 falls. In the packing mat 2 provided in this implementation, the buffer support region 24 is specially disposed for the support portion 14, which plays a buffer role when the household appliance 1 falls, to avoid causing an adverse effect due to excessive rigidity of the body 20, and provide flexible support for the support portion 14. Therefore, the body 20 has both better bearing performance and buffer performance, which can provide a better protection effect for the household appliance 1.
[0104] In a specific implementation, still referring to
[0105] Specifically, to match a shape of the support plate 132, the buffer support region 24 may be substantially rectangular, and have a larger size in the x-direction than in the y-direction. Further, the peripheral region 241 surrounds the middle platform region 242 from a front side and/or a rear side at least in the y-direction.
[0106] If a support region corresponding to the support portion 14 is formed by a large plane, the support region has strong rigidity, which is not beneficial to absorb the potential energy during the falling of the household appliance 1. By contrast, the buffer support region 24 of this implementation is configured to be concave in the middle and convex on the periphery to achieve stepped buffering. Specifically, when the household appliance 1 falls, the support portion 14 first presses the peripheral region 241 downward. The peripheral region 241 absorbs energy during the falling of the household appliance 1. The middle platform region 242 in the middle is recessed to provide a certain support after a support surface of the peripheral region 241 is compressed during the falling, so as to prevent the support portion 24 from continuing to deform downward, thereby effectively protecting the support portion 14. In other words, the second support region 251 supports the bottom plate 133. A concave portion formed in the middle platform region 242 provides a deformation space. When the household appliance 1 falls, part of downward potential energy of the support plate 132 is absorbed by the peripheral region 241. The remaining part is transferred to a bottom of the body 20 (for example, transferred to a base 23 of the bearing body 20) and then reacts on the middle platform region 242, to ensure that the middle platform region 242 can reliably support the support plate 132.
[0107] In some embodiments, referring to
[0108] In some embodiments, referring to
[0109] L1 and L2 are adapted to form a gap between the buffer support region 24 and the support portion 14.
[0110] In a specific implementation, still referring to
[0111] Further, the middle platform region 242 may include a plurality of second buffer ribs 2421 that are staggered. For example, the plurality of second buffer ribs 2421 are disposed in a crossed manner in the x-direction and the y-direction. Therefore, the strength and/or rigidity of the middle platform region 242 is improved to ensure that the support portion 14 that continues to fall after the peripheral region 241 is subjected to compression deformation can be reliably supported by the middle platform region 242.
[0112] In some embodiments, the plurality of first buffer ribs 2411 are independent of each other. For example, referring to
[0113] Further, the first buffer rib 2411 and the second buffer rib 2421 may be connected to each other. For example, still referring to
[0114] In a specific implementation, still referring to
[0115] Further, the rigidity and/or strength of the reinforcing rib 27 is greater than the rigidity and/or strength of the peripheral region 241 and the middle platform region 242. Therefore, the reinforcing rib 27 is disposed in the buffer support region 24 to play a reinforcing role and enhance structural strength of the first buffer rib 2411 and/or the second buffer rib 2421. The reinforcing rib 27 does not play a supporting role, and therefore is configured to be lower in height than the first buffer rib 2411 and the second buffer rib 2421.
[0116] For example, referring to
[0117] In some embodiments, similar to the first support rib 211, the reinforcing rib 27 may be a solid structure extending from the second surface 20b to the first surface 20a. A difference lies in that a height of the reinforcing rib 27 extending toward the household appliance 1 is less than that of the first support rib 211, so as to preferably play a role in enhancing the structural strength rather than an actual supporting role. Therefore, a solid rib is used to enhance the strength and/or rigidity of the buffer support region 24, and cooperate with the concave-shaped buffer support region 24 to reliably achieve stepped buffering for the support portion 14.
[0118] In some embodiments, similar to the second support rib 22, for any one of the first buffer rib 2411 and the second buffer rib 2421, the buffer rib may also be a hollow rib. Specifically, the buffer rib may be formed by the first surface 20a protruding along the first direction and recessed on a corresponding second surface 20b along the first direction to form a groove 221. Alternatively, the buffer rib may be formed by the second surface 20b protruding along an opposite direction of the first direction and recessed on a corresponding first surface 20a along the opposite direction of the first direction to form a groove 221.
[0119] Therefore, any one of the first buffer rib 2411 and the second buffer rib 2421 is a hollow rib, to reduce the rigidity of the buffer rib to a certain extent, thereby ensuring that the buffer rib can better play a buffering and protective role. Further, the body 20 facilitates overall processing, reduces material usage, and is low-carbon, which contributes to saving resources and energy.
[0120] In a specific implementation, still referring to
[0121] In a specific implementation, referring to
[0122] When the household appliance 1 in a packed state is normally placed, the second support region 251 plays a supporting and protective role for the second portion 15 (for example, the bottom plate 133). When the household appliance 1 falls, the support portion 14 (for example, the support plate 132) that has a greater weight is to fall by a larger amount than the second portion 15, causing the household appliance 1 to have a tendency to tilt backward. In view of the above, in this implementation, the buffer support region 24 is disposed to provide flexible buffer support for the support portion 14, which not only can prevent causing a risk of overturning as a result of the household appliance 1 tilting backward, but also can protect the bottom of the household appliance 1 from being damaged due to falling.
[0123] Further, the first support region 21 and the second support region 251 jointly surround the buffer support region 24 in the middle, for example, jointly and cooperatively surround the buffer support region 24 from left and right sides and a front side. When the household appliance 1 is normally placed, the first support region 21 and the second support region 251 play a major supporting and protective role and suspend the support portion 14 above the buffer support region 24. When the household appliance 1 falls, the buffer support region 24 provides targeted buffering support and protection for the support portion 14. In this way, the bottom of the household appliance 1 is protected in all directions.
[0124] In some embodiments, a space between the bottom plate 133 and the chamber 101 is filled with a thermal insulation material to form a thermal insulation layer. The thermal insulation material needs to be foamed to form the thermal insulation layer after the gap between the bottom plate 133 and the chamber 101 is filled.
[0125] During the foaming, the bottom plate 133 may be pushed downward by an expanded thermal insulation material. Correspondingly, a slight gap may be reserved between the second support region 251 and the second portion 15 before the foaming is performed (that is, when no thermal insulation material is filled), so as to provide a deformation space for downward protrusion of the bottom plate 133 during the foaming. Preferably, after the foaming, most regions of the second portion 15 are reliably supported in the second support region 251.
[0126] In a specific implementation, still referring to
[0127] Further, the protrusion structure 203 may include a top surface 203a higher than the second support region 251 and an inclined surface 203b extending obliquely from the top surface 203a toward the second support region 251. The inclined surface 203b corresponds to a rear surface 15a of the second portion 15, for example, a portion of the bottom plate 133 forming a front surface of the compressor compartment 13.
[0128] When the household appliance 1 is normally placed, a non-zero gap may be defined between the inclined surface 203b and the rear surface 15a of the second portion 15. When the household appliance 1 falls (for example, during a drop test), the inclined surface 203b may support the rear surface 15a that tilts backward, thereby cooperating with the buffer support region 24 to better protect the bottom structure of the household appliance 1.
[0129] Therefore, the inclined surface 203b can serve as a buffer to support the rear surface 15a of the second portion 15 when the household appliance 1 falls. This can also disperse the impact force of the support portion 14 on the buffer support region 24 to a certain extent, to further enhance the bearing performance of the body 20 (for example, the buffer support region 24).
[0130] In some embodiments, similar to the second support rib 22, the first buffer rib 2411, and the second buffer rib 2421, the protrusion structure 203 may also be a hollow rib. A difference lies in that a height of the protrusion structure 203 along the z-direction is greater than that of the second support rib 22.
[0131] In some embodiments, still referring to
[0132] Further, the protrusion structure 203 includes two unconnected sections along the x-direction. Each section includes a plurality of (for example, two) sets of bosses. Each set of bosses includes a plurality of (for example, two) bosses connected at roots (that is, portions close to the second surface 20b). A top surface 203a of each boss is recessed to form a convex rib extending toward the second surface 20b. The convex rib may also function as a reinforcing rib 27 to enhance the structural strength of a single boss. Further, a reinforcing rib 27 protruding toward the household appliance 1 may be connected between two adjacent sets of bosses to enhance the structural strength of the entire section.
[0133] In a specific implementation, still referring to
[0134] Therefore, the reinforcing rib 27 is disposed in the second support region 251 to play a reinforcing role and enhance structural strength of the second support region 251. The reinforcing rib 27 does not play a supporting role, and therefore is configured to be lower in height than support ribs of the second support rib 251.
[0135] In some embodiments, for any region on the body 20 such as a main support region 25 and a buffer support region 24, if a spacing between adjacent ribs (including a support rib and a buffer rib) in the region is relatively large, it may be considered that a reinforcing rib 27 is disposed between adjacent ribs to enhance the structural strength of the region.
[0136] In a specific implementation, still referring to
[0137] In a specific implementation, still referring to
[0138] In a specific implementation, still referring to
[0139] In a specific implementation, still referring to
[0140] In a specific implementation, still referring to
[0141] Specifically, the body 20 may be placed in the accommodating space 233 with the second surface 20b facing the accommodating space 233, so as to complete assembly of the body 20 and the base 23 to obtain the packing mat 2.
[0142] Further, similar to the body 20, the base 23 may also be made of a paper material. Therefore, the body 20 and the base 23 are assembled as a whole to protect the bottom of the household appliance 1. The entire packing mat 2 is made of a paper material. After the household appliance 1 is unpacked, the entire packing mat 2 can be recycled and reused, which is green and environmentally friendly. For example, the base 23 may be made of corrugated paper, so that the base 23 is manufactured by making full use of properties of easy forming, easy folding, and puncture resistance of a corrugated cardboard.
[0143] Further, a size of the bottom wall 231 may be adapted to a size of the second surface 20b. The side wall 232a is adapted to substantially cover a side surface of the body 20. Referring to
[0144] In some embodiments, a non-zero gap may be defined between the bottom wall 231 and/or the side wall 232 and the body 20. For example, factors such as the manufacturing process may result in the second support ribs 22 (which protrude from the body 20 toward the second surface 20b) failing to be strictly flush with the second surface 20b. This leads to existence of the non-zero gap between the second surface 20b and the bottom wall 231 after the body 20 is placed into the accommodating space 133. For another example, a peripheral edge of the body 20 may be slightly inclined and folded outward to form a side surface. This configuration is likely considered for demolding convenience (by providing a relatively large draft angle). This may result in a non-zero gap between the side surface of the body 20 and the side wall 232 after the body 20 is placed into the accommodating space 133, as shown in
[0145] Further, in this implementation, a protective member 3 is filled between the body 20 and the base 23, especially in a position where a gap exists, so as to reduce or even fill the gap, and prevent the base 23 from being deformed by a packing strap.
[0146] Further, the protective member 3 may also be made of a paper material. For example, the protective member 3 may be formed by folding corrugated paper. For another example, the protective member 3 may be formed by a plurality of layers of paper materials that are stacked. Different layers may be made of paper materials of different materials. A thickness of the protective member 3 may be approximately 5 millimeters.
[0147] During assembly of a packing mat 2, the protective member 3 may be attached to a corresponding position of the base 23, and then a second surface 20b of the body 20 is attached to the base 23 to which the protective member 3 is attached. Starch glue may be used for adhesion to further enhance environmental friendliness.
[0148] Alternatively, the protective member 3 may be first attached to the second surface 20b of the body 20 to obtain a structure shown in
[0149] In a specific implementation, referring to
[0150] Further, a body 20 may further include a second flange 202 folded from the first flange 201 toward a second surface 20b. The second flange 202 covers at least part of an outer surface 232b of the side wall 232. For example, the second flange 202 may cover the outer surface 232b of the side wall 232 by about 20 mm.
[0151] After the body 20 is placed in the base 23, the second flange 202 may be adhered to the outer surface 232b of the side wall 232 through a hot melt adhesive. Further, the first flange 201 and the upper surface 232a of the side wall 232 may also be bonded and fixed.
[0152] In a scene where the base 23 is formed through cutting and folding of corrugated paper, a cross section of the corrugated paper is sharp and rough. Therefore, in this implementation, an edge of the body 20 is folded downward and wraps around the outer edge of the side wall 232, preventing sharp surfaces of the base 23 (for example, edges and corners of the paper base 23) from being exposed, thereby reducing the risk of personnel being scratched during production line assembly.
[0153] In some embodiments, the first flange 201 extends continuously along a circle of edges of the body 20. In contrast, the second flange 202 intermittently extends along the circle of edges of the body 20. A cutout between two adjacent second flanges 202 may facilitate assembly of the packing mat 2. During the assembly, the second flange 202 may have a slight allowance for outward spreading, so that a side wall 232 can be more easily inserted between the second flange 202 and the body 20 for quick assembly in place. Further, during manufacturing of the body 20, if no cutout is provided, the second flange 202 may obliquely extend from the first flange 201 toward the second surface 20b and the body 20, affecting accurate sleeving of the body 20 onto the base 23.
[0154] In a specific implementation, still referring to
[0155] During assembly, the household appliance 1 is placed on the packing mat 2, a top mat 5 is placed on a top of the household appliance 1, an edge mat 6 is to cover side ridges of the household appliance 1, and the packing box 4 is fit over from top to bottom. When sliding downward to be close to the packing mat 2, the packing box 4 quickly slides to an outer side surface of the entire base 23 under the guide of the guide platform 204, which reduces a probability that the packing box gets stuck on the first flange 201 or on a joint between the body 20 and the base 23.
[0156] Although specific implementations have been described above, these implementations are not intended to limit the scope of the present disclosure, even if the same is true for a case that a single implementation is described only with respect to specific features. The feature examples provided in the present disclosure are intended to be illustrative and not limiting, unless otherwise stated. In a specific embodiment, technical features of one or more dependent claims may be combined with technical features of the independent claims, and the technical features from the corresponding independent claims may be combined in any appropriate manner rather than only through a specific combination listed in the claims.
[0157] Although the present invention is disclosed above, the present invention is not limited thereto. A person skilled in the art can make various changes and modifications without departing from the spirit and the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined by the claims.
[0158] The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention: [0159] 1 Household appliance [0160] 10 Main body [0161] 10a Top surface [0162] 10b Side surface [0163] 10c Rear surface [0164] 10d Bottom surface of the main body [0165] 101 Chamber [0166] 102 Side plate [0167] 11 Door [0168] 110 Front panel [0169] 111 Thermal insulation space [0170] 112 Rear wall [0171] 113 Frame [0172] 12 First portion [0173] 13 Compressor compartment [0174] 131 Side bracket [0175] 131a Bottom surface of the side bracket [0176] 132 Support plate [0177] 133 Bottom plate [0178] 134 Compressor [0179] 135 Rear roller [0180] 14 Support portion [0181] 15 Second portion [0182] 15a Rear surface of the second portion [0183] 16 Bottom beam [0184] 161 Front roller [0185] 2 Packing mat [0186] 20 Body [0187] 20a First surface [0188] 20b Second surface [0189] 201 First flange [0190] 202 Second flange [0191] 203 Protrusion structure [0192] 203a Top surface [0193] 203b Inclined surface [0194] 204 Guide platform [0195] 21 First support region [0196] 211 First support rib [0197] 212 First longitudinal rib [0198] 213 First transverse rib [0199] 2131 First section [0200] 2132 Second section [0201] 22 Second support rib [0202] 221 Groove [0203] 23 Base [0204] 231 Bottom wall [0205] 232 Side wall [0206] 232a Upper surface [0207] 232b Outer surface [0208] 233 Accommodating space [0209] 24 Buffer support region [0210] 241 Peripheral region [0211] 2411 First buffer rib [0212] 242 Middle platform region [0213] 2421 Second buffer rib [0214] 25 Main support region [0215] 251 Second support region [0216] 252 Bottom hinge support region [0217] 253 Side plate support region [0218] 254 Door body support region [0219] 255 Bottom beam support region [0220] 2551 Avoidance region [0221] 26 Sunk region [0222] 27 Reinforcing rib [0223] 3 Protective member [0224] 4 Packing box [0225] 5 Top mat [0226] 6 Edge mat [0227] gap1 Gap between a first transverse rib and an adjacent structure [0228] L1 Spacing between a peripheral region and a support portion [0229] L2 Spacing between a middle platform region and a support portion [0230] Axis of symmetry [0231] x Width direction of a household appliance [0232] y Depth direction of the household appliance [0233] z Height direction of the household appliance