WEFT FEEDER FOR WEAVING LOOMS WITH SPACED THREAD COILS AND ADJUSTABLE- DIAMETER DRUM
20260125830 ยท 2026-05-07
Inventors
Cpc classification
International classification
Abstract
A weft feeder for weaving looms with spaced thread coils and adjustable-diameter drum formed of several fixed sectors, each provided with respective support shanks housed in respective seats formed in a static support disk, coaxial to a drive shaft of the weft feeder, and wherein the spacing of said spaced coils on the drum is caused by the oscillatory and tilting movement of several moving sectors, each provided with respective support shanks housed in respective seats formed in a tilting support disk, eccentric and skew with respect to said drive shaft of the weft feeder, and wherein elastic elements are provided, which exert a compressive force on said shanks to keep said fixed sectors and said moving sectors in a position of stable engagement within their respective seats. The fixed sectors and the moving sectors are each provided with a single support shank in the general shape of a trapezoidal right prism, housed in a respective seat consisting of a cavity having a congruent trapezoidal shape, and said elastic elements exert a compressive force on the major base of said support shank having the shape of a trapezoidal right prism.
Claims
1) A weft feeder for weaving looms with spaced thread coils and adjustable-diameter drum (D), wherein said drum (D) is formed of several fixed sectors (5), each provided with respective support shanks (5g) housed in respective seats formed in a static support disk (6), coaxial to a drive shaft (A) of the weft feeder, and wherein the spacing of said spaced coils on the drum (D) is caused by the oscillatory and tilting movement of several moving sectors (7), each provided with respective support shanks (7g) housed in respective seats formed in a tilting support disk (8), eccentric and skew with respect to said drive shaft (A) of the weft feeder, and wherein elastic elements which exert a compressive force on said shanks (5g, 7g) are provided, to keep said fixed sectors (5) and said moving sectors (7) in a position of stable engagement within their respective seats, wherein the fixed sectors (5) and the moving sectors (7) are each provided with a single support shank (5g, 7g) having the general shape of a trapezoidal right prism, housed in a respective seat consisting of a cavity having a congruent trapezoidal shape, at least to the limited extent of its converging side walls, and wherein said elastic elements exert a compressive force on the major base of said support shank having the general shape of a trapezoidal right prism.
2) The weft feeder for weaving looms according to claim 1, wherein said support shanks (5g, 7g) of the fixed sectors (5) and the moving sectors (7) are in the shape of an isosceles trapezoidal right prism.
3) The weft feeder for weaving looms according to claim 1, wherein the minor bases of said support shanks (5g, 7g) in the shape of a trapezoidal right prism include elements for guiding their longitudinal movement and regulating their position within their respective seats.
4) The weft feeder for weaving looms according claim 1, wherein said compressive force is: a. greater than the minimum clamping force required to keep the adjustment position of the support shanks (5g, 7g) unchanged, in normal operation of the weft feeder, and b. less than the maximum clamping force still allowing said support shanks (5g, 7g) to slide within their respective seats, in an operation to adjust the position of said fixed sectors (5) and moving sectors (7).
5) The weft feeder for weaving looms according to claim 1, further including quick-tensioning fasteners, bistable between a locked position and an unlocked position, which modify the compressive force exerted by said elastic elements on the support shanks (5g, 7g).
6) The weft feeder for weaving looms according to claim 5, wherein said modified compressive force: a. in the locked position is greater than the minimum clamping force required to keep the adjustment position of said support shanks (5g, 7g) unchanged, under every operating condition of the weft feeder, and b. in the unlocked position is less than the maximum clamping force still allowing said support shanks (5g, 7g) to slide within their respective seats, in an operation to adjust the position of the fixed and moving sectors (5, 7).
7) The weft feeder for weaving looms according to claim 1, wherein said elastic elements include wave springs or cup springs (10, 13) acting on said support shanks (5g, 7g) of the fixed sectors (5) and the moving sectors (7) under a certain preload imposed by a closing ring (11, 14).
8) The weft feeder for weaving looms according to claim 7, further including a flat and rigid shank-pressing ring (9, 12), interposed between said elastic elements (10, 13) and said support shanks (5g, 7g) of the fixed sectors (5) and the moving sectors (7).
9) The weft feeder for weaving looms according to claim 5, wherein said quick-tensioning fasteners include a locking ring (23) interposed between said elastic elements (10, 13) and said closing ring (11, 14), and free to rotate therebetween, the opposing contact surfaces of the locking ring (23) and the closing ring (11, 14) being wavy contact surfaces (24) which cooperate for changing the axial position of the locking ring (23) during its rotation, between a position further away and a position closer to the closing ring (11, 14) and thereby varying the preload on the elastic elements (10, 13).
10) The weft feeder for weaving looms according to claim 9, wherein said locking ring (23) is provided with bulges (25) which determine limit positions of its rotation against corresponding end stops (28) formed in said closing ring (11, 14).
11) The weft feeder for weaving looms according to claim 10, wherein said bulges (25) are provided with grip holes (26) for the engagement of control levers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Further features and advantages of the weft feeder for weaving looms with spaced thread coils and quick adjustment of the drum diameter, according to the present invention will anyhow become more evident from the following detailed description of a preferred embodiment of the same, given by mere way of non-limiting example and illustrated in the accompanying drawings, wherein:
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[0030]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0031] According to the present invention, in order to solve the above-mentioned problem by means of a constructively much simpleryet still equally effectivesolution than the prior art constructions illustrated above, the fixed and moving sectors are all provided with a single central support shank generally shaped like a trapezoidal right prism, preferably having an isosceles trapezoidal cross-section. Thanks to this shape, the engagement of the support shank with a respective seat consisting of a cavity of congruent shapewhich may also be partially open, i.e., substantially limited to the converging side walls of the support shankcauses the support shank to self-centre and lock when pushed into its respective seat with an adequate compressive force exerted against the major base of its trapezoidal prism shape. Thanks to this special configuration, the single shank of each of the fixed sectors and the moving sectors can perform both the function of taking up any mechanical plays and that of regulating the radial position of the sectors, which functions were instead entrusted to different support shanks for each one of the fixed and moving sectors, in the prior art.
[0032] In a first embodiment of the invention, the weft feeder diameter is adjusted without the need to unlock the fixed and moving sectors; as a matter of fact, it is sufficient to directly act on the adjustment group to change the weft feeder drum diameter. To achieve this result, the individual support shanks of the moving and fixed sectors are no longer locked in place by respective fixing screws, but they are stably held in the desired operating position within their respective trapezoidal seats thanks to the compressive force exerted thereon by suitable elastic elements. Thanks to the trapezoidal shape of the sector support shank, in fact, the force exerted by said elastic elements on the major base of the trapezoidal shape causes a friction forcewhich develops between the converging side walls of the support shank and the corresponding walls of the respective seatwhich is sufficient to maintain the sectors in the set adjustment position, even in the presence of stresses imparted by the thread wound on the weft feeder drum, or by vibrations caused by variable accelerations of the weft feeder motor. However, such friction force is still low enough to allow the support shanks of the sectors to be radially translated with respect to the weft feeder shaft, i.e., in the longitudinal direction of the shanks, following a driving action given by the adjustment group, thus allowing the drum diameter to be adjusted directly, i.e., without the need for a preliminary operation to unlock the fixed sectors and the moving sectors.
[0033] Since it no longer entails the operation of unlocking the sectors, this solution also prevents a free redistribution of the playsas it conversely occurs in the weft feeders of the known type with locking screwssince the plays remain constantly locked in a specific mating position, precisely thanks to the presence of said elastic elements. This condition allows therefore for not only faster but also more precise adjustment of the weft feeder drum diameter, limiting the number of fine adjustments needed to stably achieve a desired weft feeder drum diameter, and thereby ensuring excellent repeatability in the positioning of the fixed sectors and the moving sectors in subsequent weaving operations.
[0034] In a second embodiment of the inventionwhich finds its specific field of application in all those weaving operations wherein the stresses imparted by the thread or by the accelerations of the weft feeder motor are particularly high and therefore cannot be entirely counteracted by the elastic elements alone described in the first embodimentthe action of said elastic elements is supplemented by quick-tensioning fasteners, bistable between a locked position and an unlocked position, which can be simultaneously and quickly loosened, thus reducing the overall times for preparation and rearrangement of the weft feeder before and after diameter adjustment to negligible values of a few tens of seconds. It is thus possible to carry out these problematic weaving operations without sacrificing the convenience of a direct adjustment of the weft feeder drum diameter in all other weaving operations, wherein the quick-tensioning fasteners remain therefore deactivated.
General Construction of a Weft Feeder With Spaced Coils
[0035] As is well known to those skilled in the art, a weft feeder with spaced coils, schematically illustrated in cross-section in
[0036] The weft thread coming from a supply spool (not illustrated) is axially inserted into the shaft A of the weft feeder from its rear end, and exits from an exit opening formed on the periphery of the coiler G, through an inner channel P of said coiler G which is in connection with the axial cavity of the shaft A. When the coiler G is rotated, the thread taken from the spool is arranged in successive coils on an external drum D of the winding group W.
[0037] As illustrated in the exploded view of
[0038] The static body 1 forms the weft feeder drum D on which the weft thread reserve is wound, and is formed of severalpreferably at least fourindependent fixed sectors 5 having an arched surface, each of which is provided with a single respective shank 5g through which is fixed to a static support disk 6, which in turn is stably anchored to the floating magnet-cup F. The static support disk 6 contains radial seats for the shanks 5g of the fixed sectors 5, inside which said shanks 5g can longitudinally slide in a radial direction to determine different working positions of the fixed sectors 5 during the weft feeder operation with different weaving heights.
First Embodiment of the Invention
[0039] According to a first important feature of the invention, the shanks 5g side walls converge, preferably symmetrically, so that the shanks 5g have a trapezoidal, and preferably an isosceles trapezoidal, cross-section and, overall, the shanks have the general shape of a trapezoidal right prism. The radial seats of the shanks 5g consist of cavities of a congruent shapeif useful, also partially open at the major base and/or minor base of the trapezoidal shapeso as to cause, by mating the converging sides of the respective trapezoidal shapes, the automatic centering of the shanks 5g and their locking in a stable position when said shanks 5g are held pressed against their respective seats by an elastic force.
[0040] Except for the shape of the respective moving sectors 7, the tilting body 2 structure is completely similar to that described above for the static body 1 and it therefore includes said moving sectors 7, each of which is provided with a respective shank 7g to be fixed to a tilting support disk 8, which in turn is stably constrained, free to rotate, on the free end of the weft feeder shaft A in correspondence with the above-said eccentric bushing. The tilting support disk 8 contains radial seats for the shanks 7g of the moving sectors 7, inside which said shanks 7g can longitudinally slide in a radial direction to determine different working positions of the moving sectors 7 during the weft feeder operation with different weaving heights. The shanks 7g of the moving sectors 7 are also in the shape of trapezoidal right prisms and therefore have a trapezoidal, and preferably an isosceles trapezoidal, cross-section and are housed in congruently shaped seats which are also partially open at one and/or the other of the two opposing bases, if necessary. The shanks 7g of the moving sectors 7 are positioned in a mirror-like manner with respect to the shanks 5g of the fixed sectors 5; as a matter of fact, both shanks 5g and shanks 7g are facing the single adjustment group 3 with their minor bases provided with guide ribs.
[0041] When the static body 1 and the tilting body 2 are mutually mounted in the weft feeder, the fingers 7d of the moving sectors 7 are housed in correspondence with large windows 5f of the fixed sectors 5 through which the fingers 7d cyclically protrude, during the oscillatory and tilting movement of the tilting body 2, thus causing the lifting and progressive advancement of the weft thread coils wound onto the drum D.
[0042] As is well known, the radial position of the fixed sectors 5 and the moving sectors 7 can be adjusted as desired, in order to modify the drum diameter D and thus vary the total length of weft thread accumulated on the drum D itself, while simultaneously maintaining the mutual positioning between said fixed sectors 5 and moving sectors 7 unchanged, as is essential for a correct functioning of the weft feeder moving sectors. This simultaneous adjustment is effectively carried out, in a manner known per se, by manually acting on the pinion 4 of the adjustment group 3, the shape and operation of whichwhich is however well-known and does not form part of the present inventionwill be explained in more detail below.
[0043] In the weft feeder structure described above, a second innovation characterizes the first embodiment of the invention and concerns a device for locking the shanks 5g and 7g in the desired working position, determined from time to time by means of the adjustment group 3.
[0044] According to the invention, in fact, and as illustrated in detail in
[0045] The static shank-pressing ring 9 is preferably made of a low-friction metallic material and is used to evenly distribute across all four shanks 5g the compressive force developed by the static spring 10, and to allow smooth radial sliding of the shanks 5g during the adjustment steps of the drum diameter D. As already mentioned above, the shanks 5g have an isosceles trapezoidal cross-section and are housed in respective seats consisting of cavities having a congruent configuration, so that a suitable compressive force exerted by the static spring 10 against the side of said shanks 5g, corresponding to the major base of their trapezoidal cross-sectioni.e. the side facing the weft feeder bodydevelops a wedge-like effect in the coupling between each shank 5g and its respective seat, which makes such coupling perfectly stable even in the presence of stresses applied to the fixed sectors 5 which tend to modify their radial position.
[0046] A completely similar construction is provided for the tilting body 2 and illustrated in detail in
[0047] All other technical features and operation of the tilting body 2 are identical to those described above in relation to the static body 1 and are not repeated here, for the sake of brevity.
Construction of the Adjustment GroupKnown Art
[0048] As already mentioned above, the static body 1 and the tilting body 2 are mutually connected by the adjustment group 3. The structure and operation of such adjustment group are already known per se and are therefore briefly described here, with reference to
[0049] The adjustment group 3 then performs the following functions: [0050] connecting the tilting body 2 to the static body 1 in a semi-rigid way, that is, maintaining the correct mutual position of the fixed sectors 5 and the moving sectors 7 while leaving, meanwhile, the tilting body 2 free to perform the tilting movement caused by the eccentric and inclined bushing, which allows the progressive advancement of the weft thread coils on the weft feeder drum D; [0051] allowing the drum diameter D adjustment by synchronising the radial movement of the fixed sectors 5 and the moving sectors 7; [0052] maintaining correct positioning of its adjustment toothed rings so that they always remain correctly engaged with the corresponding teeth provided on the shanks 5g of the fixed sectors 5 and on the shanks 7g of the moving sectors 7.
[0053] The adjustment group 3 includes the following components, which structure and function are illustrated below: [0054] a static adjustment ring 17 for adjusting the position of the fixed sectors 5 and a tilting adjustment ring 18 for adjusting the position of the moving sectors 7. The static adjustment ring 17 and the tilting adjustment ring 18 are rigid rings which, when set in synchronous rotation, act with their lateral spiral rib on the toothed shanks 5g and 7g causing said shanks to slide in a radial direction. The tilting adjustment ring 18 is further provided with an internal toothing 18t on which the adjustment pinion 4 meshes, to control its rotation in both directions. The static adjustment ring 17, on the contrary, is not directly controlled and is driven into rotation by the tilting adjustment ring 18, integral therewith; [0055] a rubber external sleeve 19. On the one hand, said external sleeve 19 makes the static adjustment rings 17 and the tilting adjustment ring 18 integral with each other, by coupling its own cylindrical side portions with the knurled external surface of said adjustment rings, ensuring their synchronous movement during drum diameter adjustment. On the other hand, by means of its central bellows portion, the external sleeve 19 allows the continuous tilting movement of the tilting body 2 with respect to the static body 1 during the weft feeder operation; [0056] a static disk-guide 20, on the static body 1 side, consisting of a plate integrally mounted on the static support disk 6 of the fixed sectors 5, which keeps the spiral rib of the static adjustment ring 17 constantly meshing with the teeth of the shanks 5g of the fixed sectors 5; [0057] a tilting disk-guide 21, on the tilting body 2 side, consisting of a plate integrally mounted on the tilting support disk 8 of the moving sectors 7, which keeps the spiral rib of the tilting adjustment ring 18 constantly meshing with the teeth of the shanks 7g of the moving sectors 7; [0058] a rubber internal sleeve 22, also provided with cylindrical side portions and a central bellows portion. The cylindrical side portions make the two static and tilting disk-guides 20 and 21 and, consequently, the two static and tilting support disks 6 and 8, respectively of the fixed sectors 5 and the moving sectors 7, integral with each other. The function of the internal sleeve 22 is therefore to prevent relative rotation between the static body 1 and the tilting body 2, meanwhile allowing, thanks to the central bellows portion, the tilting motion of the tilting body 2, as necessary for a correct operation of the group.
Second Embodiment of the Invention
[0059] As already stated in the introductory part of the present disclosure, the second embodiment of the invention is aimed at increasing the compressive force exerted by the elastic elements on the shanks of the fixed and moving sectors in order to allow operations which impose particularly high stresses on said sectors, by means of locking devices characterised by very short activation/deactivation times to carry out the operations of locking/unlocking the fixed sectors 5 and the moving sectors 7. According to a third feature of the invention, said locking devices are of the quick-tensioning type, with bistable operation between a locked position and an unlocked position, and are used in addition to the elastic elements described in relation to the first embodiment of the invention, for the purpose of modifying their compressive force.
[0060] A preferred configuration of these additional locking elements in accordance with the second embodiment of the invention is schematically illustrated in
[0061] The structure of the tilting body 2 is completely identical to that described above with reference to the first embodiment and therefore it includes a tilting spring 13, such as a wave spring or a cup spring, which keeps the moving sectors 7 pressed against their respective seats through the interposition of a flat and rigid tilting shank-pressing ring 12. The compressive force of the tilting spring 13 is predetermined by a tilting closing ring 14 of the tilting body 2 mounted at a predetermined distance from the tilting shank-pressing ring 12, to cause a desired preload of the tilting spring 13.
[0062] According to the third feature of the invention, a tilting locking ring 23 is interposed between the tilting spring 13 and the tilting closing ring 14, mounted in the tilting body 2 in such a way as to be able to freely rotate with respect to both the tilting spring 13 and the tilting closing ring 14. The lateral surfaces of the tilting locking ring 23 and the tilting closing ring 14 that are in mutual contact include then contact surfaces 24 which are variously inclined (
[0063] The operations of quick locking/unlocking of the weft feeder moving sectors 7 in accordance with this second embodiment are therefore carried out by simply rotating the tilting locking ring 23 with respect to the tilting closing ring 14, in a controlled manner. During this rotation, in fact, the opposing contact surfaces 24 of the tilting locking ring 23 and the tilting closing ring 14 slide over each other, thus modifying the axial position of the tilting locking ring 23 and therefore the preload of the tilting spring 13.
[0064] In particular: [0065] when the facing contact surfaces 24 are superimposed in such a way that the concavities of one surface are arranged in correspondence with the convexities of the facing surface, the preload on the tilting spring 13 is at its minimum value, wherein adjustment of the diameter of the weft feeder sectors is possible, whilst ensuring that a minimum preload is maintained which is necessary for the moving sectors 7, and consequently the fixed sectors 5, to stably remain in their seats during standard operations of the weft feeder; [0066] when the facing contact surfaces 24 are instead superimposed in correspondence with their mutual convexities, the preload on the tilting spring 13 reaches its maximum value, or at the end the elastic capacity of the tilting spring 13 can be removed, thus creating a connection having a high clamping force, or at the end rigid, between the tilting closing ring 14 and the tilting shank-pressing ring 12.
[0067] Finally, bulges 25 are provided on the tilting locking ring 23, radially projecting towards the inside of the tilting locking ring 23. Said bulges 25 interact with corresponding end stops 28 (
[0068] On the bulges 25 of the tilting locking ring 23 grip holes 26 are finally provided, wherein special control levers (not illustrated) can be inserted, passing through arched access windows 27 formed in the tilting closing ring 14. Said control levers assist the operator in adjusting the angular position of the tilting locking ring 23, when the manual force alone applied on the knurled external circumference of the tilting locking ring 23 is not sufficient to switch the weft feeder from the adjustment position to the working position and vice versa.
[0069] By appropriately sizing the contact surfaces 24 in the weft feeder in accordance with the second embodiment of the invention, it is possible to precisely control both the force required to carry out the locking/unlocking operation by acting on the tilting locking ring 23, and the residual force acting on the sectors (the difference in height of the opposing contact surfaces 24 between the locked position and the unlocked position is in fact inversely proportional to the residual force acting on the sectors).
[0070] As already mentioned above, a completely similar construction can be envisaged to also provide the weft feeder fixed sectors 5 with a quick-action fasteneralternatively or additionally to the one described above for the moving sectors 7by inserting a static locking ring (not illustrated) between the static spring 10 and the static closing ring 11 and providing both said static locking ring and the static closing ring 11 with wavy facing contact surfaces. The rotation of the aforementioned static locking ring which controls the locking/unlocking of the fixed sectors 5 can be controlled in different ways, for example by acting on the lateral surface of the static locking ring, or by means of gripping levers which run through the central cavity of the weft feeder and emerge from the closing ring 14 through a second pair of arched windows, transversely arranged with respect to the arched windows 27.
[0071] The weft feeder drum diameter adjustment, like the system already described in the previous paragraph, takes place by acting on the pinion 4 of the adjustment group 3.
[0072] In a weft feeder according to this second embodiment, the quick-tensioning fasteners are normally kept in the unlocked position, and the weft feeder can therefore operate exactly like a weft feeder according to the first embodiment of the invention. However, in case of needfor example for particularly heavy-duty weaving operations or in the event of wear or malfunctions that make it critical to maintain a stable position of the fixed sectors 5 and the moving sectors 7the quick-tensioning fasteners described above can be very simply and quickly activated to stably lock the fixed sectors 5 and the moving sectors 7 in the desired working position.
[0073] From the above description, it is evident how the present invention has fully achieved all the intended objects. However, it is understood that the invention should not be considered as limited to the specific arrangements illustrated above, which are only exemplary embodiments thereof, but that different variants are possible, all within the reach of a person skilled in the art, without thereby departing from the scope of protection of the invention itself, which is only defined by the following claims.
REFERENCE LIST
[0074] Ahollow shaft [0075] Cbase body [0076] Ddrum [0077] Ffloating magnet-cup [0078] Gcoiler [0079] Melectric motor [0080] Pcoiler channel [0081] Sstatic magnet-cup [0082] Wwinding group [0083] 1static body [0084] 2tilting body [0085] 3adjustment group [0086] 4adjustment pinion [0087] 5fixed sectors [0088] 5ffixed-sector windows [0089] 5gsupport shanks of the fixed sectors [0090] 6static support disk [0091] 7moving sectors [0092] 7dfingers of the moving sectors [0093] 7gsupport shanks of the moving sectors [0094] 8tilting support disk [0095] 9static shank-pressing ring [0096] 10static spring [0097] 11static closing ring [0098] 12tilting shank-pressing ring [0099] 13tilting spring [0100] 14tilting closing ring [0101] 15rolling bearing [0102] 16reverse button [0103] 17static adjustment ring [0104] 18tilting adjustment ring [0105] 19external sleeve [0106] 20static disk-guide [0107] 21tilting disk-guide [0108] 22internal sleeve [0109] 23tilting locking ring [0110] 24inclined contact surfaces [0111] 25bulges [0112] 26grip holes [0113] 27access windows [0114] 28end stops