ON-DEMAND FORMATION OF LEWIS BASE MOLECULES FOR EFFICIENT AND STABLE PEROVSKITE SOLAR CELLS
20260130040 ยท 2026-05-07
Inventors
Cpc classification
H10K85/50
ELECTRICITY
C01P2002/74
CHEMISTRY; METALLURGY
International classification
Abstract
The on-demand formation of Lewis base molecules for fabricating efficient and stable formamidinium lead iodide (FAPbI.sub.3)-based perovskite solar cells (PSCs). Semicarbazide hydrochloride (SECl) is incorporated as an additive in the perovskite precursor, which deprotonates to form semicarbazide (SE) molecules when needed to stabilize the intermediate phase. SE molecules protonate again to form SECl salt when they must be removed rapidly to accelerate the transition from the intermediate phase to the photovoltaic phase, leading to high film quality and homogeneous vertical distributions of A-site cations.
Claims
1. An additive for perovskite precursor solutions that comprise a lead halide precursor material, the additive comprising: a halide salt of a protonated Lewis base, wherein: the halide salt is capable of reversible acid-base disassociation; and the Lewis base is capable of coordinating with lead.
2. The additive of claim 1, wherein: the halide salt comprises a hydrazide compound such as semicarbazide and/or carbonohydrazide.
3. The additive of claim 2, wherein: the halide salt comprises at least one of semicarbazide hydrochloride (SECl) salt and carbonohydraxide hydrochloride salt.
4. A perovskite precursor solution comprising: a lead halide precursor material; the additive of claim 1; and a solvent in which the halide salt is soluble.
5. The perovskite precursor solution of claim 4, wherein: the lead halide precursor material comprises a lead iodide-based material such as formamidinium lead iodide (FAPbI3).
6. The perovskite precursor solution of claim 4, wherein: the additive of claim 1 is provided at a molar ratio ranging from 0.1% to 2%, preferably about 1%, based on the amount of lead halide precursor material in the perovskite precursor solution.
7. The perovskite precursor solution of claim 4, wherein: the halide salt of the additive of claim 1 has an acid dissociation constant (pKa) of no greater than 4 in solution.
8. The perovskite precursor solution of claim 4, wherein: each solvent present in the perovskite precursor solution coordinates with lead less strongly than the Lewis base of the halide salt.
9. The perovskite precursor solution of claim 4, wherein: the solvent comprises an organic polar solvent such as dimethylformamide (DMF), dimethyl sulfoxide (DMSO), and combinations thereof.
10. A method of fabricating lead halide perovskites, the method comprising the steps of: depositing a precursor solution on a substrate, the precursor solution comprising: a lead halide precursor material; a halide salt of a protonated Lewis base that is capable of reversible acidbase dissociation; and a solvent in which the halide salt is soluble; wherein at least some of the halide salt is dissolved and at least some of the Lewis base is deprotonated; subjecting the deposited precursor solution to thermal annealing to facilitate the formation of a lead halide intermediate phase; and effecting solvent removal from the deposited precursor solution; wherein the Lewis base, while deprotonated, coordinates with the lead in the precursor material during formation of the intermediate phase, thereby stabilizing it; and wherein solvent removal results in the re-protonation of the Lewis base and the reformation of the halide salt.
11. The method of claim 10, wherein: the thermal annealing of the deposited precursor solution is performed at a temperature less than 150 C.
12. The method of claim 10, wherein: the solvent removal step comprises subjecting the deposited precursor solution to thermal annealing at a higher temperature.
13. The method of claim 10, wherein: the solvent removal step comprises dripping an anti-solvent onto the deposited solution.
14. The method of claim 10, wherein: the solvent removal step is performed such that at least 95% of the solvent is removed in 15 minutes.
15. The method of claim 14, wherein: the solvent removal step is performed at a temperature less than 150 C.
16. A method of fabricating lead halide perovskites at temperatures less than 150 C, the method comprising the steps of: depositing a precursor solution on a substrate, the precursor solution comprising: a lead halide precursor material; semicarbazide hydrochloride (SECl) salt; and a solvent in which the halide salt is soluble; wherein at least some of the semicarbazide hydrochloride salt has decomposed into semicarbazide (SE) and hydrochloric acid (HCl); subjecting the deposited precursor solution to thermal annealing, thereby facilitating the formation of a lead halide intermediate phase; and effecting solvent removal from the deposited precursor solution; wherein the semicarbazide coordinates with lead in the precursor material during formation of the intermediate phase, thereby stabilizing it; and wherein solvent removal results in the the re-protonation of the semicarbazide and the reformation of semicarbazide hydrochloride salt.
17. The method of claim 16, wherein: the lead halide precursor material comprises lead iodide-based material such as formamidinium lead iodide (FAPbI3).
18. The method of claim 16, wherein: the solvent comprises at least one of dimethylformamide (DMF) and dimethyl sulfoxide (DMSO).
19. The method of claim 18, wherein: the solvent comprises both DMF and DMSO; the solvent removal step comprises performing anti-solvent dripping on the deposited precursor solution to remove at least some of the DMF; and the solvent removal step further comprises subjecting the deposited precursor solution to thermal annealing to remove at least some of the DSMO.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0033] The following detailed description refers to the accompanying drawings, which illustrate specific examples described by the disclosure. Other examples having different structures and operations may still fall within the scope of the present disclosure. Like reference numerals may refer to the same feature, element, or component in the different drawings.
[0034] Illustrative, non-exhaustive examples of the subject matter according to the present disclosure are provided below. Reference herein to example means that one or more feature, structure, element, component, characteristic and/or operational step described in connection with the example is included in at least one embodiment and/or implementation of the subject matter according to the present disclosure. Thus, the phrase an example and similar language throughout the present disclosure may, but do not necessarily, refer to the same example. Further, the subject matter characterizing any one example may, but does not necessarily, include the subject matter characterizing any other example.
[0035] The present invention relates to a strategy for the on-demand formation of Lewis molecules to mitigate the issues mentioned above. More specifically, the invention utilizes semicarbazide hydrochloride (SECl) salt as an additive in lead halide-based precursor formulations (including, but not limited to, FAPbI.sub.3-based precursor solutions), in which the SECl salt undergoes deprotonation to generate semicarbazide (SE) Lewis base molecules in situ (
[0036] Perovskite precursors employ organic polar solvents such as dimethylformamide (DMF) and dimethyl sulfoxide (DMSO), both of which function as Lewis base molecules. These molecules coordinate with Pb ions on the surfaces of the phase after solvent removal by anti-solvent dripping (dripping an anti-solvent onto a precursor film) or gas blowing (controlled stream of inert gas directed onto or into a liquid sample). Rapidly removing these molecules is necessary for accelerating the phase transition of FAPbI.sub.3 from the phase to the -phase, which was found to be helpful in avoiding phase separation. Solvent molecules with a strong coordination strength are favorable for stabilizing the phase, but they are not desirable for rapid phase transition due to being slower to extract. On the other hand, solvent molecules with weaker coordination with Pb ions can be extracted more easily, but they are less preferred for stabilizing the phase.
[0037] The semicarbazide molecules coordinate with Pb ions more strongly than the solvent molecules, thereby stabilizing the intermediate phase. When no longer needed i.e., when they must be removed from the intermediate phase to promote the transition from the phase to the phase the semicarbazide molecules protonate again and convert back to SECl salt. The re-protonation occurres automatically upon annealing since it depends on solvent evaporation, which can be very rapid. Therefore, the on-demand formation of Lewis base semicarbaize molecules reduces the difference in the crystallization rates for all inorganic perovskites and FAPbI.sub.3 perovskite, leading to advantages such as homogeneous vertical distributions of A-site cations, larger grain size, and reduced density of voids at the buried interfaces. The results were confirmed by detailed characterizations, including time-dependent X-ray diffraction (XRD) and density functional theory (DFT) calculations.
[0038] The strategy of on-demand formation of Lewis molecules demonstrated significant benefits on the device performance of PSCs. The PSCs using SECl additive achieved a champion PCE of 26.12% (certified PCE 24.65%), outperforming the PSCs without SECl additive, which exhibited a champion PCE of 23.04%. As used herein, the term Champion PCE or Champion Power Conversion Efficiency refers to the best-performing (highest efficiency) cell out of the samples tested and represents the peak performance of a cell under optimal conditions. As discussed in greater detail below, the devices with SECl additive maintained over 96% of their efficiency for 1000 hours under maximum power point tracking at 85 C. The strategy also showed good scalability, demonstrating champion PCEs of 24.41% and 21.47% for cells with a 1.2-cm.sup.2 area and minimodules with an 11.52 cm.sup.2aperture area , respectively. The extent to which use of the SECl additive was able to improve the performance of lead halide-based PSCs is considered unexpected.
Influence on Phase Transition in FAPbI3 Films
[0039] Experiments were performed to examine the influence of SECl additive on the phase transition of pure FAPbI.sub.3 thin films (i.e., composed solely or predominately of the compound FAPbI3 without inclusion of other cation or anion such as Cs.sup.+, MA.sup.+, or Br.sup.-). These experiments utilized the solvents DMF and DMSO as the reference for comparison. Since DMF is much more volatile and has a weaker coordination strength with Pb ions than DMSO, most DMF solvents will be rapidly removed during the anti-solvent dripping process, leaving a significant amount of residual DMSO in the film.
[0040] As seen from XRD patterns shown in
[0041] Upon annealing at 100 C, the FAPbI.sub.3DMSO intermediate phase was first converted back to the phase by releasing DMSO molecules inside. The DMSO molecules coordinated with Pb ions on the surface to stabilize the phase, making the removal of these molecules more difficult. The FAPbI.sub.3 intermediate phase was eventually converted to the photovoltaic phase when these DMSO molecules were removed after annealing at a higher temperature, 170 C, to break the DMSO-Pb coordination. The resulting FAPbI.sub.3 films showed poor quality, as revealed by the XRD (
[0042] Incorporating a small amount SECl additive (1%, molar ratio relative to the quantity of FAPbI.sub.3) significantly changed the growth process of the FAPbI.sub.3 thin films. As seen from the XRD patterns in
[0043] DFT calculation showed that the SE molecules coordinate with Pb ions on the surface of the intermediate phase more strongly than the DMSO molecules. With the SECl additive, the surface of the intermediate phase was mainly coordinated by SE molecules. Without the SECl additive, the Pb-O bond length is 1.75 , while it is shortened to 1.68 in the presence of the SECl additive, confirming that SE molecules preferentially coordinate with Pb ions. The stronger coordination enhanced the stability of the phase, preventing DMSO molecules from diffusion into the phase to convert it into the FAPbI.sub.3DMSO intermediate phase, consistent with the observation that the intermediate phase remained after anti-solvent dripping.
[0044] Upon annealing, the remaining uncoordinated DMF and DMSO evaporated quickly, forcing the SE molecules to protonate back to SECl salt very rapidly. This process easily removed the SE molecules from the surface of the intermediate phase, accelerating the transition from the phase to the phase. As seen in
[0045] If pre-synthesized base molecules were used as additives, they would coordinate the Pb ions on the surface of the phase. Removing these molecules would require higher annealing temperatures. To confirm this, carbonohydrazide (CBH) molecules were tested as an additive. CHB molecules have even higher coordination strength than SE molecules, stabilizing the intermediate phase even more. The stronger coordination energy made CBH molecules more difficult to remove during the annealing. As a result, some phase remained after annealing at 170 C.
[0046] The reversible re-protonation process depends only on the concentration of the uncoordinated solvents that can be removed much more easily upon annealing, enabling the phase transition at lower temperatures. CBHCl salt was also used as the additive, and similar results have been obtained. Therefore, the on-demand formation of base molecules through deprotonation and re-protonation of Lewis base molecule halide salt provides an excellent strategy to accelerate the transition from the phase to the phase for FAPbI.sub.3. This can reduce the difference in crystallization rates between all inorganic perovskites and FAPbI.sub.3 perovskite, promoting the homogeneous vertical distribution of A-site cations.
Effects on the Vertical Distribution of Inorganic A-site Cations
[0047] Experiments were performed to examine the beneficial effects of the on-demand formation of Lewis base molecules on the vertical homogeneous distribution of the A-site cations. A composition of FA.sub.0.85MA.sub.0.05Cs.sub.0.05Rb.sub.0.05PbI.sub.2.85Br.sub.0.15 was utilized for these experiments. The composition is in the general form of perovskites ABX.sub.3 where A is the monovalent cation, B is a divalent metal cation, and X is a halide anion, thus, the A-site cation is a mixture of FA.sup.+, MA.sup.+, Cs.sup.+, and RB.sup.+, the B-site cation is Pb2.sup.+, and the X-site anions are I.sup.- and Br.sup.-.
[0048] As an additive, RbPbI.sub.3 provides excellent passivation to perovskite surfaces, interfaces, and grain boundaries. As shown in
[0049] In-situ GIWAXS (grazing incidence wide angle x-ray scattering) measurements were conducted to examine the phase formation dynamics of the perovskite films during annealing. It took 10 min to align the X-ray beam with samples before signal collection. The phase continued to grow during the alignment. After the alignment, at which the time is set as t=0, the Ref film still showed strong FAPbI.sub.3DMSO peaks, but the Target film showed relatively weak signals for the phase. the signal of the phase in the Ref film disappeared after annealing for 7 min. In sharp contrast, the weak peaks disappeared within 2.5 min annealing in the Target film, revealing a much-accelerated phase transition that is approx. 64% faster.
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[0051] The emission of DMSO molecules in the Ref and Target films was examined using temperature-resolved mass spectroscopy. An obvious DMSO emission was detected in the Ref film at 110 C, but only a rather weak DMSO signal was detected in the Target film. The time-of-flight secondary ion mass spectroscopy (TOF-SIMS) measurement showed that while the Ref film showed a much higher Rb concentration near the buried interface, the Target film showed a rather homogeneous vertical distribution of Rb. The vertical distribution of FA cation was measured to reveal the distribution of Cs ions since Cs ions are typically incorporated in the FAPbI.sub.3 lattice.
[0052] Photoluminescence (PL) emission was used to further confirm the vertical distributions of Cs. As shown in
Impacts on Device Performance
[0053] P-i-n inverted devices (i.e. solar cells having an inverted layer sequencep-type / intrinsic / n-typewhere charge extraction occurs in the reverse order compared to the conventional nip structure) were fabricated with the configuration of FTO/MeO- 2PACZ/perovskite/C60/BCP/Ag, wherein FTO is Fluorine-doped Tin Oxide (transparent conductive oxide), MeO-2PACZ is 2-(3,6-dimethoxy-9H-carbazol-9-yl)ethyl)phosphonic acid (p-type layer), the perovskite was either the Ref or Target perovskite fims (i-type layer), C60 is fullerene (n-type layer), BCP is bathocuproine (buffer/interfacial layer), and Ag is silver (metal electrode). The thickness of the perovskite films used was about 760nm.
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[0056] The stability of the encapsulated Ref and Target devices were measured under maximum power point tracking (MPPT) under continuous 0.9-sun illumination at room ambient. The Ref device showed a rapid degradation, i.e., the PCE decreased to below 80% of its initial efficiency after MPPT for 1000 h. On the other hand, the Target device remained at its initial PCE after MPPT for 3000 h. An encapsulated Target device also retained 96% of its initial efficiency after MPPT for 1000 h at 85 C, as shown in
[0057] The improved film quality and homogeneous vertical inorganic A-site cation distribution also benefited the scalable fabrication of PSCs and minimodules. Large-area devices (1.21 cm.sup.2) were fabricated with the Target perovskite films. The large-area devices (
[0058] Based on the above, it has been shown that the on-demand formation of Lewis base molecules is an excellent strategy to promote the transition from the phase to the phase for lead halide perovskites, including FAPbI.sub.3 perovskites. The deprotonation and re-protonation were the key mechanisms for the on-demand formation of SE molecules that accelerated the formation of phase FAPbI.sub.3 and avoided the preferential formation of CsPbI.sub.3 and RbPbI.sub.3 phase. Upon annealing, Rb ions diffused out to form RbPbI.sub.3 at grain surfaces, i.e., film surface, grain boundaries, and buried interface, resulting in a homogeneous vertical distribution. The extent to which the vertical distribution of A-site cations was uniform, together with enlarged grain sizes, was unexpected and significantly improved the solar cell performance. The resulting PSCs demonstrated a champion efficiency of 26.1% with superior scalability and stability. The strategy presented herein represents a new approach to manipulate the phase transition and grain growth to produce high-quality FAPbI.sub.3-based perovskite films and devices.
[0059] Any embodiment of the present invention may include any of the features of the other embodiments of the present invention. The exemplary embodiments herein disclosed are not intended to be exhaustive or to unnecessarily limit the scope of the invention. The exemplary embodiments were chosen and described in order to explain the principles of the present invention so that others skilled in the art may practice the invention. Having shown and described exemplary embodiments of the present invention, those skilled in the art will realize that many variations and modifications may be made to the described invention. Many of those variations and modifications will fall within the spirit of the claimed invention. It is the intention, therefore, to limit the invention only as indicated by the scope of the claims.