PRESS SYSTEM AND TRANSFER DEVICE
20260124666 ยท 2026-05-07
Inventors
Cpc classification
B21D43/05
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
To provide a press system enabling to take out a workpiece from below a die and achieve miniaturization and simplification of a device. The press system includes: a plurality of press working units each including a die 71 and a punch; and a transfer device 76 that transfers a workpiece processed in one press working unit to the next press working unit. The transfer device 76 includes: a plurality of transfer fingers 77 that clamp the workpiece from both sides in a direction perpendicular to a transfer direction of the workpiece; slide bars (78A, 78B) on which the plurality of transfer fingers 77 are disposed; a drive unit that drives the slide bars (78A, 78B) to reciprocate; stays 80 extending from the slide bars (78A, 78B) toward an underside of a specific die 71A; and an under-die removal finger 81 disposed on the stays 80, the under-die removal finger 81 clamping the workpiece moved to below the specific die 71A.
Claims
1. A press system comprising a plurality of press working units each comprising a die and a punch to perform a plurality of press drawing processes on a workpiece, the press system further comprising: a transfer device that transfers the workpiece processed in one of the plurality of press working units to a next press working unit, wherein the transfer device comprises: a plurality of transfer fingers provided to clamp the workpiece from both sides in a direction perpendicular to a transfer direction of the workpiece; a pair of slide bars extending along the transfer direction, on which the plurality of transfer fingers are disposed; a drive unit that drives the slide bars to reciprocate along the transfer direction; stays extending from the slide bars toward an underside of a specific die, the specific die being the die of any press working unit of the plurality of press working units; and an under-die removal finger disposed on the stays, the under-die removal finger clamping the workpiece that has passed through a molding hole of the specific die and moved to below the specific die.
2. The press system as claimed in claim 1, wherein the press working unit comprising the specific die comprises a specific die holder configured to support the specific die, and the specific die holder is provided with an opening to insert the stays.
3. The press system as claimed in claim 2, wherein the specific die holder is formed in a frame-like shape to support the specific die.
4. The press system as claimed in any one of claims 1 to 3, wherein each of the stays comprises a member that is secured to one of the slide bars and extends from the slide bars toward an underside of the specific die.
5. The press system as claimed in any one of claims 1 to 3, further comprising a lower die set on which the plurality of press working units each comprising the die and a die holder configured to support the die are mounted, wherein the die holder of each of the plurality of press working units is mounted on the lower die set, the lower die set comprises a step formed such that a height position of a mounting position of the specific die holder is lower than a height position of a mounting position of the die holder of the press working unit preceding the press working unit comprising the specific die holder, and the specific die holder has a height dimension set to align a height position of an upper end surface of the specific die holder with a height position of an upper end surface of the die holder of the press working unit preceding the press working unit comprising the specific die holder.
6. The press system as claimed in any one of claims 1 to 3, further comprising a lower die set on which the plurality of press working units each comprising the die and a die holder configured to support the die are mounted, wherein the die holder of each of the plurality of press working units is mounted on the lower die set, the specific die holder is disposed to align a height position of an upper end surface of the specific die holder with an upper end surface of the die holder of the press working unit preceding the press working unit comprising the specific die holder, and the die holder of the press working unit preceding the press working unit comprising the specific die holder has a height dimension set to be aligned with a height dimension of the specific die holder.
7. A transfer device to be used for a press system comprising a plurality of press working units each comprising a die and a punch to perform a plurality of press drawing processes on a workpiece, the transfer device transferring the workpiece processed in one of the plurality of press working unit to a next press working unit, the transfer device comprising: a plurality of transfer fingers provided to clamp the workpiece from both sides in a direction perpendicular to a transfer direction of the workpiece; a pair of slide bars extending along the transfer direction, on which the plurality of transfer fingers are disposed; a drive unit that drives the slide bars to reciprocate along the transfer direction; stays extending from the slide bars toward an underside of a specific die, the specific die being the die of any press working unit of the plurality of press working units; and an under-die removal finger disposed on the stays, the under-die removal finger clamping the workpiece that has passed through a molding hole of the specific die and moved to below the specific die.
8. The transfer device as claimed in claim 7, wherein each of the stays comprises a member that is secured to one of the slide bars and extends from the slide bars toward an underside of the specific die.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0065] Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is widely applicable to a variety of uses as a press system that includes a plurality of press working units each including a die and a punch and performs a plurality of press drawing processes on a workpiece, and as a transfer device to be used for a press system to transfer a workpiece. In the following description, firstly, a schematic configuration of a press system according to an embodiment of the present invention will be described, and next, characteristic configurations of the press system and a transfer device according to the embodiment of the present invention will be described.
1. Outline of Press System
[0066] A press system 1 according to an embodiment of the present invention will be described with reference to
[0067] Referring to
[0068] The workpiece supply device 10 is a device configured to supply the workpiece W to the transfer press apparatus 50, and is disposed adjacent to an upstream side of the transfer press apparatus 50 in the workpiece transfer direction (transfer direction of the workpiece W). Note that the transfer direction of the workpiece W in the transfer press apparatus 50 is set as the left-and-right direction. The workpiece supply device 10 includes a frame 12 configured with a pair of sidewalls (13A, 13B), which vertically stand up and oppose to each other in the left-and-right direction. The frame 12 has a structure including a ram support wall 14, a bolster support wall 16, etc. laid between the pair of sidewalls (13A, 13B). Note that on a left side portion of the workpiece supply device 10, a drive unit 79 is disposed, which drives a pair of slide bars (78A, 78B) of a transfer device 76 as described later.
[0069] The ram support wall 14 supports a ram 20 to allow the ram 20 to move, i.e. ascend and descend, in the up-and-down direction. The ram 20 is movable in the up-and-down direction by receiving power from a servomotor (not shown) via a camshaft 22. Moreover, the ram 20 supports a punch (not shown). A left end of the camshaft 22 penetrates the left sidewall 13A of the pair of sidewalls (13A, 13B) opposite to each other in the left-and-right direction, and protrudes outside. To the portion penetrating the left sidewall 13A and protruding outside, the above-described servomotor (not shown) is coupled via a pulley 24 and a timing belt (not shown). When the camshaft 22 is rotationally driven by the servomotor (not shown), the ram 20 reciprocates up and down. Additionally, to the left end of the camshaft 22, a flywheel 26 as well as the pulley 24 are attached. Various members including the pulley 24, the timing belt (not shown), and the flywheel 26 are covered with a side cover 28 secured to an outer surface of the sidewall 13A.
[0070] The bolster support wall 16 supports a die holder 30 via a bolster 18. The die holder 30 has a two-stage structure including an upper stage unit and a lower stage unit. A top face of the lower stage unit of the die holder 30 is in a height position corresponding to a height position of a top face of the die 71 supported by a die holder 72 in the transfer press apparatus 50. The upper stage unit of the die holder 30 is disposed above and spaced apart from the top face of the lower stage unit. On the upper stage unit of the die holder 30, a die (not shown) is held.
[0071] In the workpiece supply device 10, the ram 20 is moved downward, and the punch (not shown) supported by the ram 20 and the die are used for blanking of a sheet metal, thereby forming the workpiece W into a flat plate shape. The workpiece W formed into the flat plate shape by the workpiece supply device 10 is fed to the transfer press apparatus 50.
[0072] Referring to
[0073] The transfer press apparatus 50 includes a frame 52 configured with a pair of sidewalls (53A, 53B), which vertically stand up and oppose to each other in the left-and-right direction. The frame 52 has a structure including a ram support wall (not shown), a bolster support wall 56, etc. laid between the pair of sidewalls (53A, 53B).
[0074] The ram support wall (not shown) supports a ram 60 to allow the ram 60 to move, i.e. ascend and descend, in the up-and-down direction. The ram 60 is movable in the up-and-down direction by receiving power from a servomotor (not shown) via a camshaft 62. Moreover, the ram 60 supports a plurality of punches 70 disposed along the left-and-right direction (i.e. transfer direction of the workpiece W). Between the pair of sidewalls (53A, 53B), the camshaft 62 is laid above the ram support wall (not shown). A cam 61 of the camshaft 62 is engaged with the ram 60.
[0075] A right end of the camshaft 62 penetrates the right sidewall 53B of the pair of sidewalls (53A, 53B) opposite to each other in the left-and-right direction, and protrudes outside. The portion penetrating the right sidewall 53B and protruding outside is coupled to the above-described servomotor (not shown) via a pulley 64 and a timing belt (not shown).
[0076] When the camshaft 62 is rotationally driven by the servomotor (not shown), the ram 60 reciprocates up and down. Additionally, to the right end of the camshaft 62, a flywheel 66 as well as the pulley 64 are attached. Various members including the pulley 64, the timing belt (not shown), and the flywheel 66 are covered with a side cover 68 secured to an outer surface of the sidewall 53B.
[0077] The bolster support wall 56 is laid between lower end portions of the pair of sidewalls (53A, 53B), and a bolster 58 is secured to a top face of the bolster support wall 56. Additionally, the transfer press apparatus 50 includes a plate-like lower die set 73 disposed on a top face of the bolster 58. On the lower die set 73, the plurality of press working units are mounted, each press working unit including the die 71 and the die holder 72 configured to support the die 71. More specifically, on the lower die set 73, the die holders 72 of the plurality of press working units are mounted. Furthermore, in the transfer press apparatus 50, the number of the plurality of dies 71 is the same as the number of the plurality of punches 70. A pair of the punch 70 and the die 71 arranged one above the other, and the die holder 72 configured to support the die 71 constitute one of the plurality of press working units.
[0078] Referring to
[0079] Additionally, the transfer press apparatus 50 includes a transfer device 76 that transfers the workpiece W processed in one of the plurality of press working units to the next press working unit. Transfer of the workpiece W to the downstream side in the workpiece transfer direction is performed by the transfer device 76. The workpiece W is transferred to the downstream side in the workpiece transfer direction by the transfer device 76, and subjected to press drawing by each of the plurality of pairs of the die 71 and the punch 70 arranged in the left-and-right direction.
[0080] Referring to
[0081] The transfer device 76 includes: a plurality of transfer fingers 77; a pair of slide bars (78A, 78B), on which the plurality of transfer fingers 77 are disposed; and a drive unit 79 that drives the slide bars (78A, 78B) to reciprocate. Additionally, the transfer device 76 includes stays 80 and an under-die removal finger 81, which are constituent components of a mechanism for taking out the workpiece W from below a specific die 71A, i.e. the die 71 of any press working unit of the plurality of press working units. The stays 80 extend from ends of the slide bars (78A, 78B), respectively, and the under-die removal finger 81 is disposed on the stays 80.
[0082] Note that in the present embodiment, the stays 80 extend from the ends of the slide bars (78A, 78B), respectively, but are not limited thereto. The slide bars (78A, 78B) may extend further, and the stay 80 may extend from the middle of the long slide bars (78A, 78B). Further in the present embodiment, the specific die 71A is configured as the die 71 of the final press working unit of the plurality of press working units. Note that the specific die 71A may not be configured as the die 71 of the final press working unit. The specific die 71 A may be configured as any die of the plurality of press working units other than the final press working unit.
[0083] Referring to
[0084] Referring to
[0085] Referring to
[0086] Each of the plurality of transfer fingers 77 includes a pair of finger body parts 82, and a pair of air cylinders 83 as a drive source to respectively drive the pair of finger body parts 82 along the forward-and-backward direction. The pair of finger body parts 82 in the transfer finger 77 is provided as a unit that abuts on the workpiece W from both sides in the forward-and-backward direction to directly grasp the workpiece W at both sides in the forward-and-backward direction. Additionally, each of the pair of finger body parts 82 is attached to a tip of each rod of the pair of air cylinders 83. Then, each cylinder body part of the pair of air cylinders 83 is securely attached to each of the pair of slide bars (78A, 78B). In the respective transfer fingers 77, the pair of finger body parts 82 is configured to be openable and closable by operating the pair of air cylinders 83. In the pair of air cylinders 83, one air cylinder 83 and the other air cylinder 83 displace in contrast to each other in the forward-and-backward direction. When operating to displace the pair of finger body parts 82 from an open state to a closed state, the pair of air cylinders 83 drives the pair of finger body parts 82 to displace in a direction approaching to each other. On the other hand, when operating to displace the pair of finger body parts 82 from the closed state to the open state, the pair of air cylinders 83 drives the pair of finger body parts 82 to displace in a direction away from each other. In this manner, the transfer fingers 77 are configured to be able to release or clamp the workpiece W by the opening and closing operation of the finger body parts 82.
[0087] Note that a space between the adjacent transfer fingers 77 in the workpiece transfer direction (i.e. left-and-right direction) is at a constant pitch same as a space between the adjacent punches 70 and a space between the adjacent dies 71 in the left-and-right direction. The drive unit 79, in synchronization with the up and down operation of the ram 60, repeatedly causes the reciprocating operation of the pair of slide bars (78A, 78B) at a constant pitch in the left-and-right direction while maintaining the pair of slide bars (78A, 78B) in a horizontal state. Furthermore, the pair of air cylinders 83 of the respective transfer fingers 77 repeats the opening and closing operation of the pair of finger body parts 82 such that the workpiece W is transferred by the reciprocating operation of the pair of slide bars (78A, 78B) in the left-and-right direction. In this manner, the workpiece W is transferred by the transfer device 76 from the upstream side (i.e. left side) to the downstream side (i.e. right side) in the workpiece transfer direction, and sequentially subjected to the press drawing process by the die 71 and the punch 70 in each of the plurality of press working units. Accordingly, a plurality of press drawing processes are performed on the workpiece W.
[0088] Upon performing the plurality of press drawing processes on the workpiece W by the press system 1, the numbers of the dies 71 and the punches 70 to be used each correspond to the number of the press drawing processes to be performed. Note that in the press system 1 illustrated in
[0089] Additionally, in the transfer press apparatus 50, a workpiece carry-out area is provided to carry out the workpiece W on which the plurality of press drawing processes have been completed, while transferring the workpiece W to the downstream side in the workpiece transfer direction relative to the plurality of press working units each including the die 71 and the punch 70. The workpiece W transferred through the workpiece carry-out area and carried out is, for example, transferred to an apparatus that performs a post process after the processes by the press system 1. Referring to
[0090] The plate 84 is adjacent to the lower die set 73 on the downstream side in the workpiece transfer direction. The workpiece W on which the plurality of press drawing processes have been completed is transferred along the plate 84 and carried out.
[0091] Referring to
[0092] Further referring to
[0093] Referring to
[0094] The air cylinder 89 is provided to drive the presser plate 90 to reciprocate along the up-and-down direction. The plurality of workpiece pressers 91 are coupled to the presser plate 90 via arms 91a extending downward from the presser plate 90, and disposed below the presser plate 90. Each of the plurality of workpiece pressers 91 is configured to abut on an upper end of the workpiece W to hold down the workpiece W from above, thereby supporting the workpiece W. When the workpiece W is transitioned from a clamped state by the transfer finger (85A, 85B) to a not-clamped state, the air cylinder 89 is activated so that the presser plate 90 descends and the plurality of workpiece pressers 91 also descend along with the presser plate 90. Then, the descended plurality of workpiece pressers 91 each abuts on the upper end of the workpiece W to hold down the workpiece W, thereby supporting the workpiece W. Furthermore, when the workpiece W is transitioned from the not-clamped state to the clamped state by the transfer finger (85A, 85B), the air cylinder 89 is activated so that the presser plate 90 ascends and the plurality of workpiece pressers 91 also ascend along with the presser plate 90. This releases the workpiece W from the supported state by the workpiece hold down mechanism 86. In this manner, when the workpiece W is not clamped by the transfer finger 77, the workpiece W is supported by the workpiece hold down mechanism 86 so as to prevent the workpiece W from falling down.
2. Characteristic Configurations of Press System and Transfer Device
[0095] Next, characteristic configurations of the press system 1 of the present embodiment and the transfer device 76 of the present embodiment to be used for the press system 1 will be described.
[0096] Referring to
[0097] Referring to
[0098] Additionally, the stay 80 includes a member, which is secured to the slide bars (78A, 78B) and extends from the slide bars (78A, 78B) toward the underside of the specific die 71A. More specifically, in the present embodiment, the stay 80 is configured to include a vertical member 80a and a horizontal member 80b. The vertical member 80a is provided as a square rod member, which is secured to the slide bars (78A, 78B) and extends downward from the slide bars (78A, 78B) along the up-and-down direction. The vertical member 80a of one of the pair of stays 80 is securely attached to the slide bar 78A, while the vertical member 80a of the other stay 80 of the pair of stays 80 is securely attached to the slide bar 78B. Note that each end of the slide bars (78A, 78B) on the downstream side in the workpiece transfer direction is arranged in a position further projecting to the downstream of the specific die 71A in the workpiece transfer direction. Then, an upper end portion of the vertical member 80a of the stay 80 is secured to the end of the slide bars (78A, 78B) on the downstream side in the workpiece transfer direction. Further, the vertical members 80a are secured to inner side faces of the pair of slide bars (78A, 78B) in the forward-and-backward direction. Additionally, the vertical member 80a extends downward from the end of the slide bars (78A, 78B) in a position downstream of the specific die 71A in the workpiece transfer direction.
[0099] The horizontal member 80b of the stay 80 is provided as an elongated plate-like member, which is secured to the vertical member 80a and extends from the vertical member 80a toward the underside of the specific die 71A along a horizontal direction. That is, in each of the pair of stays 80, the horizontal member 80b is secured to the vertical member 80a, and extends from the vertical member 80a toward the underside of the specific die 71A along the horizontal direction. Furthermore, the horizontal member 80b is secured to a lower end of the vertical member 80a. Then, the horizontal member 80b extends from the lower end of the vertical member 80a toward the upstream side in the workpiece transfer direction, and thus extends toward the underside of the specific die 71. Additionally, the under-die removal finger 81 is disposed on tip sides of the horizontal members 80b extending from the vertical members 80a toward the underside of the specific die 71.
[0100] Referring to
[0101] Further referring to
[0102] Referring to
[0103] The opening 95 of the specific die holder 72A opens toward the downstream side in the workpiece transfer direction, and is provided to open an area under the specific die 71A to the downstream side in the workpiece transfer direction. The opening 95 opens the area under the specific die 71A to the downstream side in the workpiece transfer direction, such that the horizontal members 80b of the stays 80 extending toward the underside of the specific die 71A are inserted therein. Additionally, the opening 95 is configured such that, in addition to the horizontal members 80b of the stays 80, the under-die removal finger 81 disposed on the horizontal members 80b is inserted therein. Further in the present embodiment, the specific die holder 72A provided with the opening 95 is formed in a frame-like shape to support the specific die 71A. Further in the present embodiment, the specific die holder 72A formed in the frame-like shape has a gate-like shape. That is, the specific die holder 72A does not have dividing wall portions on left and right sides or a dividing wall portion on a bottom, and is formed in a gate-like shape in which both the left and right sides as well as the bottom are open.
[0104] Referring to
3. Operation of Press System and Transfer Device
[0105] Next, operation of the press system 1 and the transfer device 76 of the present embodiment upon taking out the workpiece W from below the specific die 71A will be described.
[0106] Referring to
[0107] Once the workpiece W has passed through the molding hole 74 of the specific die 71A and moved to below the specific die 71A, the punch 70 is inserted into the workpiece W and the lower end of the workpiece W is supported by the knockout pin 75. Note that once the workpiece W subjected to the press drawing process in the press working unit including the specific die 71A has moved to below the specific die 71A, the knockout pin 75 rests in a position with the upper end of the knockout pin 75 at the same level as the top face of the lower die set 73. Therefore, the lower end of the workpiece W is supported by the knockout pin 75 at the same height position as the top face of the lower die set 73. Furthermore, once the workpiece W has moved to below the specific die 71A, the pair of finger body parts 92 of the under-die removal finger 81 is in the open state while the under-die removal finger 81 is inserted into the opening 95 of the specific die holder 72A and placed below the specific die 71A. Therefore, the workpiece W below the specific die 71A is separated from the pair of finger body parts 92, and not clamped by the under-die removal finger 81.
[0108] Once the workpiece W has moved to below the specific die 71A, operation of clamping the workpiece W by the under-die removal finger 81 is then performed. Additionally, once the workpiece W has moved to below the specific die 71A, a stripper 69 disposed inside the specific die holder 72A projects along the forward-and-backward direction until reaching a position where it can abut on the upper end of the workpiece W from above in the up-and-down direction while the punch 70 is inserted in the workpiece W (see
[0109] Referring to
[0110] Once the workpiece W is released from the punch 70 and clamped by the under-die removal finger 81 below the specific die 71A, operation of taking out the workpiece W from below the specific die 71A to the downstream side in the workpiece transfer direction is then performed.
[0111] Referring to
[0112] Once the workpiece W is taken out from below the specific die 71A to the downstream side in the workpiece transfer direction, the air cylinder 89 of the workpiece hold down mechanism 86 is operated, so that the workpiece pressers 91 descend and hold down the workpiece W, resulting in a state that the workpiece W is supported by the workpiece hold down mechanism 86. Once the workpiece W is supported by the workpiece hold down mechanism 86, the pair of air cylinders 93 of the under-die removal finger 81 is operated to drive the pair of finger body parts 92 in a direction away from each other. This causes the pair of finger body parts 92 to displace from the closed state to the open state to release the workpiece W from the clamped state. Once the workpiece W is released from the clamped state, the pair of slide bars (78A, 78B) is driven by the drive unit 79 and moves toward the upstream side in the workpiece transfer direction. When the pair of slide bars (78A, 78B) moves to the upstream side in the workpiece transfer direction, the pair of stays 80 also moves together with the pair of slide bars (78A, 78B) to the upstream side in the workpiece transfer direction. Then, the under-die removal finger 81 disposed on the pair of stays 80 also moves together with the pair of stays 80 to the upstream side in the workpiece transfer direction. This causes the under-die removal finger 81 together with the horizontal members 80b of the stays 80 to be inserted into the opening 95 of the specific die holder 72A and placed below the specific die 71A. Once the under-die removal finger 81 is placed below the specific die 71A, the press drawing process of the workpiece W is performed again in the press working unit having the specific die 71A.
4. Effect of Present Embodiment
[0113] With the press system 1 and the transfer device 76 of the present embodiment, the plurality of transfer fingers 77 for clamping the workpiece W are disposed on the slide bars (78A, 78B), which are driven to reciprocate, and the stays 80 on the slide bars (78A, 78B) extend toward the underside of the specific die 71A. Then, the under-die removal finger 81 for clamping the workpiece W moved to below the specific die 71A is provided on the stays 80. This makes it possible to take out the workpiece W from below the specific die 71A by clamping the workpiece W passed through the specific die 71A with the under-die removal finger 81 and driving the slide bars (78A, 78B). Further, with the press system 1 and the transfer device 76 of the present embodiment, it is possible to take out the workpiece W from below the specific die 71A by the small and simple mechanism, in which the slide bars (78A, 78B) are respectively provided with the stays 80 extending from the slide bars (78A, 78B) toward the underside of the specific die 71A, and the under-die removal finger 81 is disposed on the stays 80.
[0114] As described above, with the press system 1 and the transfer device 76 of the present embodiment, it is possible to take out the workpiece W from below the die 71A, and also achieve miniaturization and simplification of the device.
[0115] Furthermore, with the press system 1 and the transfer device 76 of the present embodiment, the stays 80, which extend from the slide bars (78A, 78B) toward the underside of the specific die 71A and have the under-die removal finger 81 disposed thereon, can each be configured as a simple structure provided with a member (the vertical member 80a and the horizontal member 80a), which is secured to the slide bars (78A, 78B) and extends from the slide bars (78A, 78B) toward the underside of the specific die 71A. Accordingly, it is possible to achieve further miniaturization and simplification of the device.
[0116] Furthermore, with the press system 1 of the present embodiment, since the opening 95 to insert the stays 80 is disposed in the specific die holder 72A configured to support the specific die 71A, below which the workpiece W is taken out, it is possible to easily insert the stays 80 below the specific die 71A.
[0117] Furthermore, with the press system 1 of the present embodiment, the specific die holder 72A is formed in the frame-like shape to support the specific die 71A, so that the wide opening 95 to insert the stays 80 can be formed. Additionally, since the specific die holder 72A has the frame-like shape, it can have a structure including leg portions on both sides of the opening 95, and can stably support the specific die 71A regardless of the opening 95 disposed in the specific die holder 72A.
[0118] Furthermore, with the press system 1 of the present embodiment, the height of the upper end surface of the specific die holder 72A corresponds to the height of the upper end surface of the die holder 72 for the previous process, and in the lower die set 73, the step 73a having a decreased height is provided in the mounting position of the specific die holder 72A. Accordingly, it is possible to form a vertically wide space to insert the stays 80 in the specific die holder 72A configured to support the specific die 71A, below which the workpiece W is taken out. This enables the stays 80 to be easily inserted under the specific die 71A.
5. Modifications
[0119] The embodiment of the present invention has been described above, but the present invention is not limited to the above-described embodiment. Various modifications can be made within the scope of the claims. For example, modifications as follows may be implemented.
[0120] (1) In the above-described embodiment, described is the example in which the height of the upper end surface of the specific die holder 72A is aligned with that of the die holder 72 for the previous process, and the step 73a having a decreased height is provided in the mounting position of the specific die holder 72A in the lower die set 73, but the present invention is not limited thereto. Even when the step 73a is not provided on the lower die set 73, a modification of the press system may be implemented, where a vertically wide space to insert the stays 80 is formed in the specific die holder 72A to allow easy insertion of the stays 80 under the specific die 71A.
[0121] In the press system according to the present modification, the lower die set 73 is formed in a flat plate shape with no step 73a, on which the plurality of press working units each including the die 71 and the die holder 72 configured to support the die 71 are mounted. On the lower die set 73, the die holders 72 of the plurality of press working units are placed. Then, the specific die holder 72A is disposed such that the upper end surface thereof is at the same height position as that of the die holder 72 of the press working unit preceding the press working unit including the specific die holder 72A. Further, the height dimension of the die holder 72 of the press working unit preceding the press working unit including the specific die holder 72A is set to be aligned with the height dimension of the specific die holder 72A. According to this modification, the height of the upper end surface of the specific die holder 72A corresponds to that of the die holder 72 for the previous process, and the height dimension of the die holder 72 for the previous process is set to correspond to the height dimension of the specific die holder 72A. Accordingly, it is possible to produce the die holder 72 for the previous process and the specific die holder 72A in the standardized and the same external form. Moreover, by appropriately setting the height dimensions of the die holder 72 for the previous process and the specific die holder 72A high, it is possible to form a vertically wide space to insert the stays 80 in the specific die holder 72A, thereby easily inserting the stays 80 under the specific die 71A. Furthermore, by reducing the thickness of the wall portion on the top side of the specific die holder 72A and setting the height of the space inside the specific die holder 72A high, it is possible to form a vertically wide space to insert the stays 80 in the specific die holder 72A, thereby easily inserting the stays 80 under the specific die 71A.
[0122] (2) In the above-described embodiment, described is the example in which the specific die holder 72A configured to support the specific die 71A is formed in the gate-like shape, but the present invention is not limited thereto. The specific die holder supporting the specific die 71A may be implemented by changing its shape to various shapes different from the shape of the specific die holder 72A. For example, shapes of specific die holders (72B-72E) according to modifications shown in
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[0127] (3) In the above-described embodiment, described as the example of the transfer finger 77 disposed on the slide bars (78A, 78B) is the transfer finger 77 including: the finger body parts 82 for clamping the workpiece W; and the air cylinders 83 that are attached to the slide bars (78A, 78B) and drive the finger body parts 82 to open and close, but the present invention is not limited thereto. In the transfer finger 77, the mechanism for driving the finger body parts 82 to open and close may not be an actuator such as the air cylinders 83, and may be a mechanism using a compression spring and a spreader. In this modification, for example, it may be configured to use the compression spring to drive the finger body parts 82 in a closing direction, and use the spreader to drive the finger body parts 82 in an opening direction.
[0128] (4) In the above-described embodiment, described is the example of the configuration of the under-die removal finger 81 including: the air cylinders 93 attached to the stays 80; and the finger body parts 92 that are attached to the air cylinders 93 and driven by the air cylinders 93 to open and close, but the present invention is not limited thereto. A configuration of the under-die removal finger may be implemented, where the stay is divided into two members; an actuator such as an air cylinder is disposed on one of the two members and one of the two members is coupled to the other member by the actuator; finger body parts are further disposed on the other members; and the finger body parts are driven to open and close together with the other members by the actuator. Note that, more preferably, a guide member may be provided to guide reciprocating movement of the other member of the stay and the finger body parts driven by the actuator in the direction perpendicular to the workpiece transfer direction.
[0129] (5) In the above-described embodiment, described is the example in which the stays 80 extending from the slide bars (78A, 78B) toward the underside of the specific die 71A are secured to the slide bars (78A, 78B), but the present invention is not limited thereto. It may be configured to couple the stays to the slide bars (78A, 78B) via actuators, and drive the under-die removal finger disposed on the stays to open and close together with the stays by the actuators. Note that, more preferably, guide members may be provided to guide reciprocating driving of the stays and the under-die removal finger, which are driven by the actuators in the direction perpendicular to the workpiece transfer direction.
[0130] (6) In the above-described embodiment, described as the example of the under-die removal finger 81 disposed on the stays 80 is the under-die removal finger 81 including: the finger body parts 92 for clamping the workpiece W; and the air cylinders 93 that are attached to the stays 80 and drive the finger body parts 92 to open and close, but the present invention is not limited thereto. In the under-die removal finger 81, the mechanism for driving the finger body parts 92 to open and close may not be actuators such as the air cylinders 93, but may be a mechanism using compression springs and spreaders. In this modification, for example, it may be configured to use the compression springs to drive the finger body parts 92 in a closing direction and use the spreaders to drive the finger body parts 92 in an opening direction.
REFERENCE NUMERALS
[0131] 1 Press system [0132] 70 Punch [0133] 71 Die [0134] 71A Specific die [0135] 72 Die holder [0136] 72A Specific die holder [0137] 73 Lower die set [0138] 74 Molding hole [0139] 76 Transfer device [0140] 77 Transfer finger [0141] 78A, 78B Slide bar [0142] 79 Drive unit [0143] 80 Stay [0144] 81 Under-die removal finger [0145] W Work