CAN LID MANUFACTURING DEVICE, CAN LID MANUFACTURING METHOD, CAN LID, AND CAN CONTAINER CONTAINING CONTENTS
20260124668 ยท 2026-05-07
Assignee
Inventors
- Kouhei Endo (Yokohama-shi, JP)
- Tatsuya NAKAMURA (Yokohama-shi, JP)
- Kazuyuki MIYATA (Yokohama-shi, JP)
- Takuya MORI (Yokohama-shi, JP)
- Keita FUKUDA (Yokohama-shi, JP)
- Haruka MATSUBARA (Yokohama-shi, JP)
Cpc classification
B21D51/446
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A can lid manufacturing device, a can lid manufacturing method, a can lid, and a can container containing contents that improve openability and pressure resistance of the can lid with a simple configuration. A can lid manufacturing device is configured to manufacture a can lid, the can lid manufacturing device including: a rolling direction detection unit including a rotation drive unit configured to rotate the can lid and a reflected light detection unit; and a control unit. The reflected light detection unit includes a light-emitting unit and a light-receiving unit, and the control unit is configured to detect the rolling direction of the can lid based on change information on a change in light intensity of the reflected light reflected by the can lid to rotate, the information being obtained by the rolling direction detection unit.
Claims
1. A can lid manufacturing device configured to manufacture a can lid, the can lid manufacturing device comprising: a rolling direction detection unit including a rotation drive unit configured to rotate the can lid and a reflected light detection unit; and a control unit, wherein the reflected light detection unit includes a light-emitting unit configured to irradiate the can lid with irradiation light, and a light-receiving unit configured to receive reflected light reflected by the can lid, of the irradiation light, and the control unit is configured to detect a rolling direction of the can lid based on change information on a change in light intensity of the reflected light reflected by the can lid to rotate, the change information being obtained by the rolling direction detection unit.
2. The can lid manufacturing device according to claim 1, wherein the rolling direction detection unit further includes a rotational position adjusting unit configured to adjust a rotational position of the can lid based on rolling direction information of the can lid, the rolling direction information being obtained by the control unit.
3. The can lid manufacturing device according to claim 2, wherein the rotation drive unit and the rotational position adjusting unit are formed of identical equipment configured to rotate the can lid.
4. The can lid manufacturing device according to claim 1, further comprising: a can lid feeder configured to feed a can lid onto a conveying conveyor, wherein the can lid feeder includes a can lid storage unit in which a plurality of can lids are stored in a stacked state, a can lid temporary retaining portion which is formed on a lower side of the can lid storage unit and in which one can lid is retained, an upper side feeding portion configured to feed the can lid stored in the can lid storage unit to the can lid temporary retaining portion, and a lower side feeding portion configured to feed the can lid retained in the can lid temporary retaining portion toward the conveying conveyor, and the rolling direction detection unit is installed to detect the reflected light with respect to the can lid retained in the can lid temporary retaining portion.
5. The can lid manufacturing device according to claim 4, wherein the can lid feeder includes a transfer rotating body rotatable about a vertical axis, the transfer rotating body includes, on an outer peripheral surface, an upper side engagement portion engageable with the can lid, and a lower side engagement portion engageable with the can lid formed on a lower side of the upper side engagement portion, the upper side engagement portion functions as the upper side feeding portion configured to feed the can lid stored in the can lid storage unit to the can lid temporary retaining portion in accordance with rotation of the transfer rotating body, and the lower side engagement portion functions as the lower side feeding portion configured to feed the can lid retained in the can lid temporary retaining portion toward the conveying conveyor in accordance with rotation of the transfer rotating body.
6. The can lid manufacturing device according to claim 5, wherein the can lid temporary retaining portion is formed of an outer peripheral recessed portion recessed in an outer peripheral surface of the transfer rotating body in a region between the upper side engagement portion and the lower side engagement portion.
7. The can lid manufacturing device according to claim 4, wherein the rolling direction detection unit further includes a rotational position adjusting unit configured to adjust a rotational position of the can lid based on rolling direction information of the can lid, which is obtained by the control unit, and the rotational position adjusting unit is configured to start adjustment of the rotational position of the can lid at least in the can lid temporary retaining portion.
8. The can lid manufacturing method according to claim 7, wherein the rotational position adjusting unit is configured to adjust the rotational position of the can lid to a predetermined rotational position with an accuracy within 10.
9. The can lid manufacturing device according to claim 1, wherein the light-emitting unit of the reflected light detection unit is installed to apply irradiation light to a chuck wall portion of the can lid from an outer peripheral side.
10. The can lid manufacturing device according to claim 1, further comprising: an inspection machine installed on a downstream side of the rolling direction detection unit and configured to detect an orientation of the rolling direction of the can lid with respect to a conveying direction of the can lid.
11. A can lid manufacturing method for manufacturing a can lid, the can lid manufacturing method comprising: a rolling direction detection unit including a rotation drive unit configured to rotate the can lid and a reflected light detection unit; and a control unit, wherein the reflected light detection unit includes a light-emitting unit configured to irradiate the can lid with irradiation light, and a light-receiving unit configured to receive reflected light reflected by the can lid, of the irradiation light, and the control unit detects the rolling direction of the can lid based on change information on a change in light intensity of the reflected light reflected by the can lid to rotate, the change information being obtained by the rolling direction detection unit.
12. A can lid manufactured by the can lid manufacturing method according to claim 11.
13. The can lid according to claim 12, comprising: a center panel portion, wherein at least one plate material deformed portion obtained by deforming a plate material in a thickness direction is formed in the center panel portion, the center panel portion includes a narrow width portion that is a portion in which a distance between the plate material deformed portion and an outer edge of the center panel portion is narrowest among portions between the at least one plate material deformed portion and the outer edge of the center panel portion, and the can lid is formed such that an imaginary line passing through the narrow width portion and a center of the center panel portion is parallel or substantially parallel to the rolling direction.
14. A can container containing contents, comprising: the can lid according to claim 12; and a can barrel in which contents are filled and to which the can lid is seamed.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DESCRIPTION OF EMBODIMENTS
[0028] A can lid manufacturing device 10 and a can lid manufacturing method according to an embodiment of the disclosure will be described below with reference to the drawings.
Can Lid
[0029] First, a can lid L manufactured by the can lid manufacturing device 10 and the can lid manufacturing method is made of a rolled metal plate formed by rolling an aluminum alloy or the like, and is seamed to a mouth portion of a metal can barrel (not illustrated) in a state where the inside is filled with contents at the time of manufacturing a can container containing contents.
[0030] As illustrated in
[0031] As illustrated in
[0032] As illustrated in
[0033] The can lid L in a state where the score (not illustrated), the rivet (not illustrated), and the outer peripheral side stepped portion L6 are not formed is illustrated in
[0034] In the outer surface of the can lid L, an irradiated surface (in the present embodiment, the chuck wall portion L2) to which irradiation light from a light-emitting portion 52a described below is applied is in a state where the metal glossy surface of the rolled metal plate is exposed (or a state where a coating that does not block light, such as a transparent coating/ink or transparent resin, is applied) so as to reflect at least a part of the irradiation light (at least at the time of performing a step of detecting a rolling direction of the can lid L using the irradiation light).
[0035] Since the can lid L is formed of a rolled metal plate, a large number of roll lines L5 that are fine roughness (roll streaks) extending in the rolling direction are formed on the entire surface of the can lid L including the irradiated surface as illustrated in
Can Lid Manufacturing Device
[0036] Next, the can lid manufacturing device 10 of the present embodiment will be described below.
[0037] First, the can lid manufacturing device 10 is a device that manufactures the can lid L, and as illustrated in
[0038] The can lid feeder 20 is a device that feeds the can lid L onto the conveying conveyor 30, and as illustrated in
[0039] As illustrated in
[0040] As illustrated in
[0041] In the present embodiment, as illustrated in
[0042] The transfer rotating body 23 is provided so as to rotate (spin) about a vertical axis by a drive source such as a motor, feeds (moves) the can lid L downward in accordance with the rotation, and as illustrated in
[0043] The upper side engagement portion 23a functions as an upper side feeding portion 23a that feeds the lowermost one of the can lids L stored in the can lid storage unit 21 downward toward the can lid temporary retaining portion 22 in accordance with the rotation of the transfer rotating bodies 23.
[0044] The lower side engagement portion 23b functions as a lower side feeding portion 23b that feeds one can lid L retained in the can lid temporary retaining portion 22 downward toward the conveying conveyor 30 in accordance with the rotation of the transfer rotating bodies 23.
[0045] In the present embodiment, the upper side feeding portion 23a is described as being formed of the upper side engagement portion 23a, but the specific mode of the upper side feeding portion 23a is not limited thereto, and may be configured in any manner as long as the upper side feeding portion can cut out one can lid L from the can lid storage unit 21 and feed the can lid L downward toward the can lid temporary retaining portion 22.
[0046] Likewise, in the present embodiment, the lower side feeding portion 23b is described as being constituted by the lower side engagement portion 23b, but the specific mode of the lower side feeding portion 23b is not limited thereto, and may be configured in any manner as long as the lower side feeding portion can feed one can lid L downward from the can lid temporary retaining portion 22 toward the conveying conveyor 30.
[0047] In addition, in the present embodiment, the upper side engagement portion 23a and the lower side engagement portion 23b are formed of screw-shaped (spiral) grooves formed on the outer peripheral surface of the transfer rotating body 23, but the specific modes of the upper side engagement portion 23a and the lower side engagement portion 23b are not limited thereto, and the upper and lower side engagement portions may be configured in any manner as long as the can lid L can be fed downward along with the rotation of the transfer rotating bodies 23.
[0048] The rotational position maintaining portion 24 is a portion for maintaining the rotational position of the can lid L, that is, preventing the can lid L from rotating when the can lid L is fed from the can lid temporary retaining portion 22 onto the conveying conveyor 30. In the present embodiment, the rotational position maintaining portion 24 is made of an elastic body such as synthetic resin or synthetic rubber, and as illustrated in
[0049] As illustrated in
[0050] As illustrated in
[0051] In the present embodiment, the conveying conveyor 30 is configured in a mode using a conveyor belt, but the specific mode of the conveying conveyor 30 may be any mode as long as the can lid L can be conveyed, for example, a mode using a roller conveyor or a vacuum conveyor.
[0052] In the present embodiment, the conveying conveyor 30 is configured to feed the can lid L at a pitch (intermittent movement), but the specific mode of the conveying conveyor 30 may be any mode such as a mode that continuously feeds the can lid L.
[0053] The can lid processing machine 40 is installed on the downstream side of the can lid feeder 20, and performs a variety of processing such as score processing of forming a score (not illustrated), riveting processing for forming a rivet (not illustrated), and processing of forming the outer peripheral side stepped portion L6 on the can lid L fed by the conveying conveyor 30.
[0054] The rolling direction detection unit 50 detects the rolling direction of the can lid L and adjusts the rotation direction of the can lid L, and as illustrated in
[0055] The rotation drive unit 51 rotates (spins) the can lid L retained in the can lid temporary retaining portion 22 about the vertical axis, and in the present embodiment, is configured as a drive roller that is driven by a drive source such as a servo motor and can rotate (spin) about the vertical axis.
[0056] At least a portion of the rotation drive unit 51, which comes into contact with the can lid L is formed of an elastic body such as urethane.
[0057] As described in detail below, the rotation drive unit 51 functions as a part that rotates the can lid L at the time of detecting the rolling direction of the can lid L, and also functions as a rotational position adjusting unit 51 that adjusts the rotational position of the can lid L by positioning and stopping the can lid L at an appropriate rotational position based on rolling direction information of the can lid L obtained by a control unit (not illustrated).
[0058] In other words, in the present embodiment, the rotation drive unit 51 and the rotational position adjusting unit 51 are formed of identical equipment (driving roller, drive source) that rotates the can lid L.
[0059] The specific modes of the rotation drive unit 51 and the rotational position adjusting unit 51 are not limited to the configuration of the identical equipment, and the rotation drive unit 51 and the rotational position adjusting unit 51 may be formed of different devices.
[0060] As illustrated in
[0061] As illustrated in
[0062] A portion of the can lid L to which the irradiation light emitted from the light-emitting portion 52a is applied is not limited to the chuck wall portion L2, and may be, for example, the outer peripheral side curled portion L1 or the like.
[0063] In the present embodiment, as illustrated in
[0064] The specific mode of the light-receiving portion 52b may be any mode as long as the light-receiving portion 52b can receive the light reflected by the can lid L and detect the light intensity of the reflected light, for example, a mode including a light-receiving element such as a laser sensor, a mode including an imaging element such as a CCD image sensor, or the like.
[0065] As illustrated in
[0066] As illustrated in
[0067] Although an inspection target of the can lid L, the rolling direction of which is detected by the inspection machine 60 (that is, a portion to which the irradiation light by the light irradiation unit is applied) is the center panel portion L4 in the present embodiment, another portion may be the inspection target.
[0068] The specific mode of the inspection machine 60 may be any mode as long as the inspection machine includes a detection element such as the aforementioned light irradiation unit, the aforementioned imaging element, or a light-receiving element and can detect the rolling direction of the can lid L based on the intensity distribution of the detected reflected light.
[0069] The control unit (not illustrated) is formed of a personal computer, a programmable logic controller (PLC), or the like, and is connected to each part of the can lid manufacturing device 10 to control the operation of each part of the can lid manufacturing device 10 and perform a variety of arithmetic processing.
Can Lid Manufacturing Method
[0070] Next, the can lid manufacturing method using the can lid manufacturing device 10 of the present embodiment will be described below.
[0071] First, the lowermost one of the can lids L stored in the can lid storage unit 21 is fed to the can lid temporary retaining portion 22 by the upper side feeding portion 23a.
[0072] Next, in the can lid temporary retaining portion 22, the rolling direction of the can lid L is detected and adjusted by the rolling direction detection unit 50 and the control unit (not illustrated).
[0073] Specifically, first, in the can lid temporary retaining portion 22, while the can lid L is rotated by the rotation drive unit 51, as illustrated in
[0074] Here, when the can lid L is irradiated with the irradiation light at the predetermined angle , the reflected light is diffused depending on the state of the irradiated surface of the can lid L, and the light-receiving portion 52b receives only a part of the reflected light. In addition, the amount of light received by the light-receiving portion 52b continuously changes in association with the rotation of the can lid L due to a change in state of the irradiated surface of the can lid L (the orientation of the roll lines L5 on the irradiated surface) with the rotation of the can lid L, and specifically, as can be seen from the graph of
[0075] As illustrated in
[0076] Here, P1 to P3 indicated in
[0077] In addition, the rolling direction of the can lid L (the direction in which the roll lines L5 extend) is detected by the control unit (not illustrated) based on change information on continuous change in intensity of the reflected light read by the light-receiving portion 52b (change information shown in
[0078] In order to sufficiently secure the intensity of the reflected light received by the light-receiving portion 52b, it is preferable to install the light-emitting portion 52a with respect to the irradiated surface of the can lid L so that an incident angle of the optical axis of the irradiation light with respect to the irradiated surface of the can lid L (that is, an angle with respect to a perpendicular line perpendicular to the irradiated surface of the can lid L indicated in
[0079] Next, the rolling direction information of the can lid L which is obtained by the control unit (not illustrated) is fed back to the rotation drive unit 51 functioning as the rotational position adjusting unit 51, and the rotation drive unit (rotational position adjusting unit) 51 positions and stops the can lid L (stops the rotation) at an appropriate rotational position, and thus the rotational position of the can lid L is adjusted.
[0080] In the present embodiment, as illustrated in
[0081] The rotation drive unit (rotational position adjusting unit) 51 is configured to adjust the rotational position of the can lid L to a predetermined rotational position with an accuracy within 10 based on the rolling direction information.
[0082] Next, the can lid L, the rotational position of which is adjusted in the can lid temporary retaining portion 22 is fed by the lower side feeding portion 23b toward the conveying conveyor 30 thereonto.
[0083] In this case, the rotational position of the can lid L fed downward (that is, in the present embodiment, a state where the rolling direction is orthogonal to the conveying direction of the can lid L) is maintained by the rotational position maintaining portions 24.
[0084] In the present embodiment, the upper side feeding portion 23a and the lower side feeding portion 23b are formed in the same transfer rotating body 23. Accordingly, at the timing when the can lid L is fed downward by the lower side feeding portion 23b, the lowermost one of the can lids L stored in the can lid storage unit 21 is fed out by the upper side feeding portion 23a and conveyed to the can lid temporary retaining portion 22.
[0085] In the above description, after the adjustment of the rotational position of the can lid L by the rotation drive unit (rotational position adjusting unit) 51 is completed in the can lid temporary retaining portion 22, the can lid L is fed toward the conveying conveyor 30 while the rotational position of the can lid L is maintained by the rotational position maintaining portions 24.
[0086] However, the adjustment mode of the rotational position of the can lid L by the rotation drive unit (rotational position adjusting unit) 51 or the like is not limited to the above, and it is only necessary to start the adjustment of the rotational position after the rolling direction of the can lid L is detected by the rolling direction detection unit 50 at least in the can lid temporary retaining portion 22, and the adjustment of the rotational position may be completed in accordance with the moment when the can lid L is fed (cut out) by the lower side feeding portion 23b.
[0087] In other words, as in a modified example illustrated in
[0088] Next, the can lid L fed onto the conveying conveyor 30 is conveyed to the downstream side by the conveying conveyor 30, and as illustrated in
[0089] Here, when the inspection machine 60 detects the can lid L, the rolling direction of which is not correctly oriented with respect to the conveying direction, the can lid L is rejected from the conveyance path of the conveying conveyor 30 by a rejection machine (not illustrated) on the upstream side or the downstream side (the downstream side in the present embodiment) of the can lid processing machine 40.
[0090] Next, the can lid L is conveyed to the can lid processing machine 40 by the conveying conveyor 30, and a variety of processing as score processing, rivet processing, and processing of forming the outer peripheral side stepped portion L6 are performed on the can lid L by the can lid processing machine 40.
[0091] Finally, the can lid L processed by the can lid processing machine 40 is conveyed by the conveying conveyor 30 to processing on the downstream side of the can lid processing machine 40.
[0092] The can lid manufacturing device 10 of the present embodiment obtained as described above includes the rolling direction detection unit 50 and the control unit (not illustrated). The control unit (not illustrated) is configured to detect the rolling direction of the can lid L based on the change information on a change in light intensity of the reflected light reflected by the rotating can lid L, the change information being obtained by the rolling direction detection unit 50.
[0093] Accordingly, the rolling direction of the can lid L can be detected without marking the can lid L with a mark such as printing or a seal, the rotational position (the orientation of the rolling direction) of the can lid L can be adjusted based on the rolling direction information, and a variety of processing such as score processing and processing of forming the outer peripheral side stepped portion L6 can be performed on the can lid L in a state where the rotational position is adjusted. As a result, quality of the can lid L can be improved.
[0094] In other words, when a score (not illustrated) is formed in a state where there is variation in rotational position (rolling direction) of the can lid L, the force required for opening the can lid L (breaking the score) varies. However, in the present embodiment, the score processing or the like can be performed on the can lid L in a state where the rotational position is adjusted, and thus the quality of the can lid L regarding the opening force or the like of the can lid L can be improved.
[0095] In the present embodiment, the can lid L, the rotational position of which is adjusted, is subjected to processing such as forming a plate material deformed portion (in the present embodiment, the outer peripheral side stepped portion L6) by deforming the plate material of the center panel portion L4 in the thickness direction. Specifically, as illustrated in
[0096] In other words, in the can lid L of the present embodiment, a portion near a location in which the narrow width portion L4a is formed is a portion in which the pressure resistance is lower (than other portions) due to the formation of the plate material deformed portion (the outer peripheral side stepped portion L6 in the present embodiment), and a portion Y illustrated in
[0097] Here, as illustrated in
[0098] Although the plate material deformed portion is the outer peripheral side stepped portion L6 in the above description, the plate material deformed portion is not limited to the outer peripheral side stepped portion L6. As with a so-called finger hooking emboss or bead, the plate material deformed portion means a portion in which the plate material of the center panel portion L4 is deformed in the thickness direction, such as a portion in which the plate material of the center panel portion L4 is recessed downward or upward in the thickness direction as illustrated in
[0099] When a plurality of plate material deformed portions are formed on the center panel portion L4, the narrow width portion L4a is a portion in which the interval between the plate material deformed portion and the outer edge of the center panel portion L4 is the narrowest among portions between the plate material deformed portions and the outer edge of the center panel portion L4.
[0100] The can lid feeder 20 includes the can lid storage unit 21, the can lid temporary retaining portion 22 formed on the lower side of the can lid storage unit 21 and in which one can lid L is retained, the upper side feeding portion 23a configured to feed the can lid L stored in the can lid storage unit 21 to the can lid temporary retaining portion 22, and the lower side feeding portion 23b configured to feed the can lid L retained in the can lid temporary retaining portion 22 toward the conveying conveyor 30. The rolling direction detection unit 50 is installed so as to detect rotational driving and reflected light with respect to the can lid L retained in the can lid temporary retaining portion 22.
[0101] Accordingly, the can lid temporary retaining portion 22 formed on the lower side of the can lid storage unit 21 of the can lid feeder 20 is used as a place where the detection of the rolling direction and the determination of the rotational position (adjustment of the rotational position) of the can lid L are performed, and thus complication of the device configuration of the can lid manufacturing device 10 can be avoided.
[0102] The transfer rotating body 23 integrally includes the upper side feeding portion 23a that feeds the lowermost one of the can lids L stored in the can lid storage unit 21 downward toward the can lid temporary retaining portion 22 in accordance with the rotation of the transfer rotating bodies 23, and the lower side feeding portion 23b that feeds the can lid L retained in the can lid temporary retaining portion 22 downward toward the conveying conveyor 30 in accordance with the rotation of the transfer rotating bodies 23.
[0103] Accordingly, by rotating the transfer rotating bodies 23, both the movement of the can lid L from the can lid storage unit 21 to the can lid temporary retaining portion 22 and the movement of the can lid L from the can lid temporary retaining portion 22 to the conveying conveyor 30 can be performed, and thus complication of the device configuration can be avoided.
[0104] The can lid temporary retaining portion 22 is formed of the outer peripheral recessed portion 23c recessed in the outer peripheral surface of the transfer rotating body 23 in the region between the upper side engagement portion 23a and the lower side engagement portion 23b. Thus, complication of the device configuration can be avoided.
[0105] The embodiment of the disclosure is described in detail above, but the disclosure is not limited to the embodiment described above, and various design changes can be made without departing from the scope of the disclosure described in the claims. For example, the can lid manufacturing device 10, the can lid manufacturing method, and the like may be configured by arbitrarily combining respective configurations of the above-described embodiment and embodiments and modified examples to be described below.
[0106] For example, in the above-described embodiment, the can lid L is described as a can lid including the chuck wall portion L2 and the center panel portion L4. However, the specific mode of the can lid L is not limited to the above-described embodiment, and any mode thereof may be adopted.
[0107] While preferred embodiments of the disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the disclosure. The scope of the disclosure, therefore, is to be determined solely by the following claims.