Benzoxazine Derivatives Vitrimers
20230147484 · 2023-05-11
Inventors
- Pierre VERGE (Esch-sur-Alzette, LU)
- Laura PUCHOT (Esch-sur-Alzette, LU)
- Acerina TREJO MACHIN (Esch-sur-Alzette, LU)
Cpc classification
Y02W30/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B33Y70/00
PERFORMING OPERATIONS; TRANSPORTING
C08G73/0233
CHEMISTRY; METALLURGY
International classification
Abstract
Disulfide-containing benzoxazine monomers of formula I
##STR00001##
Also a process for synthesizing a disulfide-containing benzoxazine monomer of formula I comprises the following steps consisting of providing a mixture comprising an amino disulfide compound:H.sub.2N—R—NH.sub.2, wherein R is as defined for the monomer of formula I, an aldehyde derivative; phenolic derivatives, stirring the mixture under a temperature of from 50° C. to 130° C. for 1 h to 48 h, for obtaining the monomer of formula I; wherein the respective stoichiometry of the amino disulfide compound: aldehyde derivative:phenolic derivatives is 1:4: x.sub.1+x.sub.2, with x.sub.1+x.sub.2=2 and 0<x.sub.1;x.sub.2<2. Also a process for preparing a polybenzoxazine derivative vitrimer comprising a polymerization of the benzoxazine monomer at temperatures within the range of from 100° C. to 250° C. for 1 h to 24 h, for obtaining the polybenzoxazine derivatives vitrimer. Also polybenzoxazine derivative vitrimers, presenting at least one of the following characteristics of Tg values of from 0° C. to 250° C.; and relaxation temperature values, above the Tg values, of from 0° C. to 250° C.
Claims
1.-20. (canceled)
21. A disulfide-containing benzoxazine monomer of formula I ##STR00023## wherein R is: ##STR00024## wherein, in formula (II), X and X′ are, independently, at least one of: one of a substituted and an unsubstituted aliphatic C.sub.1-C.sub.20 alkyl group; at least one of a substituted and an unsubstituted aliphatic C.sub.2-C.sub.20 alkenyl group; at least one of a substituted and an unsubstituted C.sub.6-C.sub.20 aryl group; at least one of a substituted and an unsubstituted C.sub.6-C.sub.20 heteroaryl group; at least one of a substituted and an unsubstituted C.sub.6-C.sub.20 heterocyclic group; and at least one of a substituted and an unsubstituted C.sub.3-C.sub.8 cycloalkyl group, and wherein a combination of R.sub.1, R.sub.2, R.sub.3, R.sub.4 substituents is selected from the group of the combinations consisting of R.sub.1=R.sub.2=R.sub.3=R.sub.4=H, R.sub.1=OCH.sub.3, R.sub.2=R.sub.3=R.sub.4=H, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=R.sub.3=alkyl group of C.sub.1-C.sub.15, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=CHO, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=(CH.sub.2).sub.n:1-15COOH, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=(CH.sub.2).sub.n:1-15CH═CH.sub.2, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=CH═CHCH.sub.3, R.sub.1=R.sub.2=R.sub.4=H, R.sub.3=(CH.sub.2).sub.n:1-15COOH, R.sub.1=R.sub.2=R.sub.4=H, R.sub.3=CH═CHCOOH, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=CH═CHCOOH, at least one of R.sub.1, R.sub.2, R.sub.3, R.sub.4 is an aliphatic alkyl group of C.sub.1-C.sub.15, the rest being H, R.sub.1=R.sub.3=R.sub.4=H, and ##STR00025## R.sub.3=R.sub.4=H, R.sub.1=COOH ##STR00026## R.sub.1=H, R.sub.2=OH, R.sub.3=H, and ##STR00027## R.sub.1=H, R.sub.3=OH, R.sub.4=H and ##STR00028## R.sub.1=CH.sub.3, R.sub.2=OH, R.sub.3=H, ##STR00029## R.sub.3=R.sub.4=H, R.sub.1=OH and ##STR00030## R.sub.2=R.sub.3=R.sub.4=H and R.sub.1=(CH.sub.2).sub.n:1-15CH═CH.sub.2, R.sub.1=R.sub.3=R.sub.4=H and R.sub.2=(CH.sub.2).sub.n:1-15CH═CH.sub.2, R.sub.1=R.sub.2=R.sub.4=H and R.sub.3=(CH.sub.2).sub.n:1-15CH═CH.sub.2, R.sub.1=R.sub.3=R.sub.4=H and R.sub.2= ##STR00031## and R.sub.1=R.sub.2=R.sub.4=H and R.sub.3= ##STR00032## or mixture thereof wherein a combination of R.sub.1′, R.sub.2′, R.sub.3′, R.sub.4′, substituents is as defined for the combination of R.sub.1, R.sub.2, R.sub.3, R.sub.4, substituents and is independent thereof, the compound: N,N′-(disulfanediylbis(methylene))bis(6-(2H-benzo[e][1,3] oxazin-3(4H)-yl)hexan-1-amine being excluded.
22. The disulfide-containing benzoxazine monomer of formula (I) according to claim 21, wherein, in formula (II), X and X′ are, independently, at least one of: one of a substituted and an unsubstituted aliphatic C.sub.1-C.sub.15 alkyl group; at least one of a substituted and an unsubstituted aliphatic C.sub.2-C.sub.15 alkenyl group; at least one of a substituted and an unsubstituted C.sub.6-C.sub.15 aryl group; at least one of a substituted and an unsubstituted C.sub.6-C.sub.15 heteroaryl group; at least one of a substituted and an unsubstituted C.sub.6-C.sub.15 heterocyclic group; and at least one of a substituted and an unsubstituted C.sub.3-C.sub.6 cycloalkyl group.
23. The disulfide-containing benzoxazine monomer of formula (I) according to claim 21, wherein R is selected from the group of moieties consisting of ##STR00033## and, independently, the combination of R.sub.1, R.sub.2, R.sub.3, R.sub.4 substituents and R.sub.1′, R.sub.2′, R.sub.3′, R.sub.4′, substituents being as defined for the combination of R.sub.1, R.sub.2, R.sub.3, R.sub.4 substituents and being independent thereof, is selected from the group of the combinations consisting of: R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=alkyl group of C.sub.1-C.sub.15, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=(CH.sub.2).sub.n:1-15COOH, R.sub.1=OCH.sub.3, R.sub.2=R.sub.4=H, R.sub.3=(CH.sub.2).sub.n:1-15CH═CH.sub.2, R.sub.1=R.sub.2=R.sub.4=H, R.sub.3=(CH.sub.2).sub.n:1-15COOH, at least one of R.sub.1, R.sub.2, R.sub.3 and R.sub.4 is an aliphatic alkyl group of C.sub.1-C.sub.15, the rest being H, R.sub.1=R.sub.3=R.sub.4=H, and at least one of: ##STR00034## R.sub.3=R.sub.4=H, R.sub.1=COOH ##STR00035## R.sub.1=H, R.sub.2=OH, R.sub.3=H, and ##STR00036## R.sub.1=H, R.sub.3=OH, R.sub.4=H and ##STR00037## R.sub.1=CH.sub.3, R.sub.2=OH, R.sub.3=H, ##STR00038## R.sub.3=R.sub.4=H, R.sub.1=OH and ##STR00039## R.sub.2=R.sub.3=R.sub.4=H and R.sub.1=(CH.sub.2).sub.n:1-15CH═CH.sub.2, R.sub.1=R.sub.3=R.sub.4=H and R.sub.2=(CH.sub.2).sub.n:1-15CH═CF.sub.12, R.sub.1=R.sub.2=R.sub.4=H and R.sub.3=(CH.sub.2).sub.n:1-15CH═CH.sub.12, R.sub.1=R.sub.3=R.sub.4=H and R.sub.2= ##STR00040## and R.sub.1=R.sub.2=R.sub.4=H and R.sub.3= ##STR00041##
24. The disulfide-containing benzoxazine monomer according to claim 21, wherein the combinations of R.sub.1, R.sub.2, R.sub.3, R.sub.4 substituents and R.sub.1′, R.sub.2′, R.sub.3′, R.sub.4′ substituents are bearing methylene chains (CH.sub.2).sub.n, wherein n values are within a range of from 2 to 15, and alkyl groups of C.sub.2-C.sub.15.
25. A process for synthesizing a disulfide-containing benzoxazine monomer of formula (I) as defined in claim 21 comprises the following steps consisting of: a) providing a mixture comprising: an amino disulfide compound of formula (III): H.sub.2N—R—NH.sub.2 wherein R is as defined for the monomer of formula (I), an aldehyde derivative, selected from the group consisting of formaldehyde and paraformaldehyde, or mixtures thereof, and phenolic derivatives of formulae (IV) and (V) ##STR00042## wherein combinations of R.sub.1, R.sub.2, R.sub.3, R.sub.4 and R.sub.1′, R.sub.2′, R.sub.3′, R.sub.4′ substituents are independently as defined in claim 1, and wherein R.sub.5 and R.sub.5′, independently, are H. b) stirring the mixture under a temperature of from 50° C. to 130° C. for 1 h to 48 h, for obtaining the monomer of formula (I); wherein the respective stoichiometry of the amino disulfide compound: aldehyde derivative:phenolic derivatives is 1:4: x.sub.1+x.sub.2, with x.sub.1+x.sub.2=2 and 0<x.sub.1;x.sub.2<2.
26. The process according to claim 25, wherein the phenolic derivatives, independently, are at least one of those selected from the group consisting of phenol, guaiacol, creosol, vanillin, vanillic acid, eugenol, iso-eugenol, phloretic acid, coumaric acid, ferulic acid, dihydroferrulic acid, cresols (o-, m- and/or p-), phenols substituted by moieties including at least one of 2 to 15 carbon atoms, cardanol derivatives, anacardic acid, cardol, 2-methylcardol, urushiol, o-allylphenol, m-allylphenol, p-allylphenol, 3-(furan-2-yl)phenol and 1-(4-hydroxyphenyl)-1H-pyrrole-2,5-dione.
27. The process according to claim 25, wherein the temperature of the mixture is of from 60° C. to 130° C., the reaction duration (step b)) is of from 1 h to 48 h.
28. The process according to claim 25, wherein, where the process is carried out without any solvent, the reaction temperature is in the range of values of from 60° C. to 120° C., reaction duration is then of from 1 h to 24 h.
29. The process according to claim 25, wherein, where the process is carried out with a solvent, the reaction temperature is in the range of values of from 70° C. to 130° C., reaction duration is then of from 5 h to 24 h.
30. A process for preparing polybenzoxazine derivative vitrimers comprising executing the process of claim 25 at temperatures within the range of from 100° C. to 250° C. for 1 h to 24 h, for obtaining polybenzoxazine derivatives vitrimers.
31. The process according to claim 30, wherein the curing temperature is of from 150° C. to 200° C.
32. A polybenzoxazine derivative vitrimer, obtainable by the process according to claim 30, presenting at least one of the following characteristics: (i) Tg values of from 0° C. to 250° C.; and (ii) Relaxation temperature values, above the Tg values, of from 0° C. to 250° C.
33. The vitrimer according to claim 32, wherein the vitrimer exhibits at least one of the following characteristics selected from the group consisting of: a relaxation time of from 0.1 s to 2 h, preferably of from 1 s to 1 h, the relaxation time being defined as the time needed at a predetermined temperature for the vitrimer to relax of 50% after the appliance of a strain; the activation energy related to relaxation times of from 10 kJ/mol to 300 kJ/mol; and the reprocessing temperature of from 50° C. to 200° C.
34. The vitrimer according to claim 33, wherein the vitrimer exhibits the characteristics of behaving at least one of as a thermoset and an insolubility in solvents, and swelling properties are as an extent of from 0 to 500% of the initial weight thereof.
35. The vitrimer according to claim 33, wherein the vitrimer constitutes an intermediate layer between at least two substrates.
36. The process according to claim 31, wherein the curing temperature is of from 170° C. to 190° C., the latter range providing curing duration of from 1 h to 3 h.
37. The disulfide-containing benzoxazine monomer according to claim 21, wherein, in formula (II), X and X′ are, independently, at least one of: one of a substituted and an unsubstituted aliphatic C.sub.1-C.sub.20 alkyl group containing heteroatoms; at least one of a substituted and an unsubstituted aliphatic C.sub.2-C.sub.20 alkenyl group containing heteroatoms; wherein the heteroatoms being selected from the groups consisting of N, O and S.
Description
DRAWINGS
[0078] Other features and advantages of the present invention will be readily understood from the following detailed description and drawings among them:
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DETAILED DESCRIPTION
Example 1: Synthesis of a Benzoxazine Monomer from Cardanol as a Phenolic Derivative
[0094] Synthesis of disulfide-containing benzoxazine monomer was carried out with a mixture of cardanol (CAR) and 4-aminophenyl disulfide (4apds) and paraformaldehyde (PFA) reactants (
[0095] Cardanol (5.97 g, 2 eq, 0.02 mol), 4-apds (2.48 g, 1 eq, 0.01 mol) and paraformaldehyde (1.20 g, 4 eq, 0.04 mol) were added at room temperature in a 100 ml round bottom flask. The flask was heated with an oil bath at 70° C. during 7 h and the reaction media was stirred with a mechanical stirrer. The reaction product was a yellow wax and was used without further purifications for the elaboration of vitrimer materials.
[0096] The
[0097]
[0098] The DSC results (
[0099] The rheogram of the cardanol derivatives benzoxazine monomer is showed in
[0100] The rheogram is performed under the following conditions: 1 Hz, with linear amplitude from 1 to 0.1%; 25 mm plates. The test is performed following a heating ramp from 100° C. to 170° C. at 10° C./min followed by an isothermal measurement at 170° C.
[0101] The test is showing the evolution of the complex viscosity as a function of time. The monomer is first softening as attested by the decrease of its complex viscosity, reaching a value of 100 mPa.Math.s, meaning it can be easily processed by typical processing tool like infusion, etc.
[0102] After 15 minutes, the complex viscosity is increasing to 3.10.sup.4 mPa.Math.s due to the benzoxazine ring opening and the first step of reaction. A second gelation is observed after 50 minutes as the crosslinking process is being achieved.
Example 2: Synthesis of a Vitrimer Obtained Through the Curing of the Cardanol Derivatives Benzoxazine Monomer
[0103] The benzoxazine monomer obtained in Example 1 was polymerized in a Teflon mold at 170° C. during 1 h, followed by a post cure of 30 minutes at 190° C., for the obtention of a cardanol derivatives polybenzoxazine vitrimer material (
[0104] Pieces of the samples were immersed in DMF, toluene and water to measure their ability to swell. In toluene and DMF, the samples swell of 430% and 300%, respectively. In water, it does not swell.
[0105] The Tg of the material, defined as the maximum of the loss modulus measured by rheological measurement, is 50° C.
[0106] The
[0107] The evolution of relaxation time, defined as the time needed at a defined temperature for the material to relax of 50% of its initial modulus, is reported on
[0108] The reprocessing temperature of the material is between 80° C. and 120° C.
[0109]
[0110]
Example 3: Synthesis of a Benzoxazine Monomer from 3-Pentadecylphenol as a Phenolic Derivative
[0111] Synthesis of disulfide-containing benzoxazine monomer was carried out with a mixture of 3-pentadecylphenol (3-PDP) and 4-aminophenyl disulfide (4apds) and paraformaldehyde (PFA) reactants (
[0112] 3-pentadecylphenol (6.09 g, 2 eq, 0.02 mol), 4-apds (2.48 g, 1 eq, 0.01 mol) and paraformaldehyde (1.20 g, 4 eq, 0.04 mol) were added at room temperature in a 100 ml round bottom flask. The flask was heated with an oil bath at 85° C. during 7 h and the reaction media was stirred with a mechanical stirrer. The reaction product was a light yellow wax and was used without further purifications for the elaboration of vitrimer materials.
[0113] The
[0114] The DSC results (
[0115] The curing of the 3-pentadecylphenol derivatives benzoxazine monomer was monitored by rheological measurement.
[0116] The rheogram is performed under the following conditions: 1 Hz, with linear amplitude from 1 to 0.1%; 25 mm plates. The test is performed following a heating ramp from 100° C. to 200° C. at 10° C./min followed by an isothermal measurement at 200° C.
[0117] The complex viscosity is recorded as a function of time. The monomer is first softening as attested by the decrease of its complex viscosity, reaching a value of 100 mPa.Math.s, meaning it can be easily processed by typical processing tool like infusion, etc.
[0118] After 200 minutes, the complex viscosity is increasing to 10.sup.4 mPa.Math.s due to the benzoxazine ring opening.
Example 4: Synthesis of a Vitrimer Obtained Through the Curing of the 3-Pentadecylphenol Benzoxazine Monomer
[0119] The benzoxazine monomer obtained in Example 3 was polymerized in a Teflon mold at 200° C. during 2 h, followed by a post cure of 2 h minutes at 220° C., for the obtention of a 3-pentadecylphenol polybenzoxazine vitrimer material.
[0120] Pieces of the samples were immersed in DMF, toluene and water to measure their ability to swell. In toluene and DMF, the samples swell of 800% and 600%, respectively. In water, it does not swell.
[0121] The Tg of the material, defined as the maximum of the loss modulus measured by rheological measurement, is 18° C.
[0122] The evolution of the relaxation modulus of the 3-pentadecylphenol benzoxazine vitrimer was followed by rheology at different temperatures as an evidence of the vitrimer behavior. The drop of relaxation modulus is representative of the shape changes of the material. At 80° C., it takes 42 s for the material to lose 50% of its modulus. At 120° C., it takes 6 seconds. The relaxation temperature of the material is comprised between 40° C. and 150° C.
[0123] The reprocessing temperature of the material is between 40° C. and 120° C.
Example 5: Synthesis of a Benzoxazine Monomer from Phloretic Acid as a Phenolic Derivative
[0124] Synthesis of disulfide-containing benzoxazine monomer was carried out with a mixture of phloretic acid (PA) and 4-aminophenyl disulfide (4apds) and paraformaldehyde (PFA) reactants (
[0125] Phloretic acid (3.32 g, 2 eq, 0.02 mol), 4-apds (2.48 g, 1 eq, 0.01 mol) and paraformaldehyde (1.20 g, 4 eq, 0.04 mol) were added at room temperature in a 100 ml round bottom flask. The flask was heated with an oil bath at 85° C. during 7 h and the reaction media was stirred with a mechanical stirrer. The reaction product was a brown wax and was used without further purifications for the elaboration of vitrimer materials.
[0126] .sup.1H NMR (CDCl.sub.3): [a] 2.5-2.6 ppm; [b] 2.8-2.9 ppm; [4] 4.5 ppm; [5] 5.3 ppm; [1,2] 6.5-6.7 ppm; [d] 6.75 ppm; [6,7] 6.8-6.9 ppm; [3] 7.0 ppm; [c] 7.15 ppm; [8,9] 7.3 ppm; [e] 11.5 ppm.
[0127] The DSC results were obtained using an apparatus (Netzsch DSC 204 F1 Phoenix apparatus) with 10° C./min in an inert atmosphere. The DSC curve shows a broad exothermic peak starting at a temperature of 130° C., with a maximum located at 176° C., corresponding to the ring opening of the benzoxazine moiety upon heating.
[0128] The curing of the phloretic acid benzoxazine monomer was monitored by rheological measurement.
[0129] The rheogram is performed under the following conditions: 1 Hz, with linear amplitude from 1 to 0.1%; 25 mm plates. The test is performed following a heating ramp from 100° C. to 170° C. at 10° C./min followed by an isothermal measurement at 170° C.
[0130] The complex viscosity is recorded as a function of time. The monomer is first softening as attested by the decrease of its complex viscosity, reaching a value of 100 mPa.Math.s, meaning it can be easily processed by typical processing tool like infusion, etc.
[0131] After 10 minutes, the complex viscosity is increasing to 4.10.sup.4 mPa.Math.s due to the benzoxazine ring opening.
Example 6: Synthesis of a Vitrimer Obtained Through the Curing of the Phloretic Acid Benzoxazine Monomer
[0132] The benzoxazine monomer obtained in Example 5 was polymerized in a Teflon mold at 170° C. during 2 h, followed by a post cure of 30 minutes at 190° C., for the obtention of a phloretic acid polybenzoxazine vitrimer material.
[0133] The evolution of the relaxation modulus of the phloretic acid benzoxazine vitrimer was followed by rheology at different temperatures as an evidence of the vitrimer behavior. The drop of relaxation modulus is representative of the shape changes of the material. At 150° C., it takes 95 minutes for the material to lose 50% of its modulus. The relaxation temperature of the material is comprised between 120 and 190° C.
[0134] The reprocessing temperature of the material is between 80° C. and 120° C.
Example 7: Synthesis of a Benzoxazine Monomer from Eugenol as a Phenolic Derivative
[0135] Synthesis of disulfide-containing benzoxazine monomer was carried out with a mixture of eugenol (EUG) and 4-aminophenyl disulfide (4apds) and paraformaldehyde (PFA) reactants (
[0136] Eugenol (3.28 g, 2 eq, 0.02 mol), 4-apds (2.48 g, 1 eq, 0.01 mol) and paraformaldehyde (1.20 g, 4 eq, 0.04 mol) were added at room temperature in a 100 ml round bottom flask. The flask was heated with an oil bath at 85° C. during 7 h and the reaction media was stirred with a mechanical stirrer. The reaction product was a brown wax and was used without further purifications for the elaboration of vitrimer materials.
[0137] .sup.1H NMR (CDCl.sub.3): [c] 3.4 ppm; [f] 3.8-3.9; [4] 4.5 ppm; [a] 5.1-5.2 ppm; [5] 5.3 ppm; [b] 5.9 ppm; [d,e] 6.4-6.6 ppm; [1,2] 6.5-6.7 ppm; [6,7] 6.8-6.9 ppm; [3] 7.0 ppm; [8,9] 7.3 ppm.
[0138] The DSC results were obtained using an apparatus (Netzsch DSC 204 F1 Phoenix apparatus) with 10° C./min in an inert atmosphere. The DSC curve shows a broad exothermic peak starting at a temperature of 125° C., with a maximum located at 200° C., corresponding to the ring opening of the benzoxazine moiety upon heating.
[0139] The curing of the eugenol benzoxazine monomer was monitored by rheological measurement.
[0140] The rheogram is performed under the following conditions: 1 Hz, with linear amplitude from 1 to 0.1%; 25 mm plates. The test is performed following a heating ramp from 100° C. to 170° C. at 10° C./min followed by an isothermal measurement at 170° C.
[0141] The complex viscosity is recorded as a function of time. The monomer is first softening as attested by the decrease of its complex viscosity, reaching a value of 100 mPa.Math.s, meaning it can be easily processed by typical processing tool like infusion, etc.
[0142] After 45 minutes, the complex viscosity is increasing to 2.10.sup.4 mPa.Math.s due to the benzoxazine ring opening.
Example 8: Synthesis of a Vitrimer Obtained Through the Curing of the Eugenol Benzoxazine Monomer
[0143] The benzoxazine monomer obtained in Example 7 was polymerized in a Teflon mold at 170° C. during 2 h, followed by a post cure of 30 minutes at 190° C., for the obtention of a eugenol derivatives polybenzoxazine vitrimer material.
[0144] The evolution of the relaxation modulus of the phloretic acid benzoxazine vitrimer was followed by rheology at different temperatures as an evidence of the vitrimer behavior. The drop of relaxation modulus is representative of the shape changes of the material. At 120° C., it takes 7 minutes for the material to lose 50% of its modulus. The relaxation temperature of the material is comprised between 50 and 150° C.
[0145] The reprocessing temperature of the material is between 120° C. and 180° C.