RAILWAY WORKS MACHINE COMPRISING A MACHINE CHASSIS AND A WORKS SHUTTLE, AND ASSOCIATED RAILWAY WORKS CONVOY

Abstract

A railway works machine comprises a machine chassis and a works shuttle, the machine chassis having two opposite longitudinal end portions and a middle portion connecting the opposite longitudinal end portions, a volume being created underneath the middle portion of the machine chassis to house at least part of the works shuttle. The shuttle chassis is able to move with respect to the machine chassis back and forth between two end-of-travel positions. A longitudinal locking system allows the machine chassis to be secured to the shuttle chassis in a position for travel. The longitudinal locking system comprises a first locking device locking together a first of the two longitudinal end portions and the shuttle chassis and a second locking device locking together the shuttle chassis and a second of the two longitudinal end portions.

Claims

1. A railway works machine comprises; a machine chassis; and a works shuttle, the machine chassis having two opposite longitudinal end portions and a middle portion connecting the opposite longitudinal end portion, a volume being created underneath the middle portion of the machine chassis to house at least part of the works shuttle, the works shuttle comprising a shuttle chassis and at least one works unit, the shuttle chassis being able to move with respect to the machine chassis, in a longitudinal direction of the works machine, back and forth between two end-of-travel positions, the works machine further comprising a longitudinal locking system which is capable of securing the machine chassis to the shuttle chassis in a position for travel, wherein the longitudinal locking system comprises a first locking device between a first of the two longitudinal end portions and the shuttle chassis and a second locking device between the shuttle chassis and a second of the two longitudinal end portions, each of the first and second locking devices being capable of withstanding a critical load exceeding 500 kN, in the longitudinal direction.

2. The railway works machine according to claim 1, wherein the two opposite longitudinal end portions are each equipped with an end interface that belongs to a group of interfaces comprising shock pads and a coupling for connection to an adjacent vehicle of the works convoy.

3. The railway works machine according to claim 1, wherein the works unit comprises work tools that are intended to work on the track when the works shuttle is stopped.

4. The railway works machine according to claim 3, wherein the works unit comprises a carrying structure that is capable of raising and lowering the work tools between a retracted position and a work position.

5. The railway works machine according to claim 1, wherein it comprises at least one assistance actuator, connecting the machine chassis to the shuttle chassis, capable of performing one or more of the following operations: blocking the shuttle chassis with respect to the machine chassis in any intermediate position between the two end-of-travel positions; driving the shuttle chassis with respect to the machine chassis in a longitudinal direction of the works machine, in a back and forth movement between the two end-of-travel positions.

6. The railway works machine according to claim 1, wherein the end-of-travel positions are at least 1 meter, apart from one another.

7. The railway works machine according to claim 1, wherein it comprises at least two trucks, which have vertical pivot axes that are located at a distance (D) from one another of more than 10 meter.

8. The railway works machine according to claim 7, wherein the two trucks bear the shuttle chassis, which bears the machine chassis.

9. The railway works machine according to claim 7, wherein the two trucks bear the machine chassis, on which the shuttle chassis is suspended, at least in the position for travel.

10. The railway works machine according to claim 7, wherein the two trucks bear the machine chassis, and in that the railway works machine comprises two additional trucks which bear the machine chassis.

11. The railway works machine according to claim 1, wherein each of the first and second locking devices comprises a bolt that is mounted on one of the two subassemblies formed by the machine chassis and the shuttle chassis, and a striker plate mounted on another of the two subassemblies formed by the machine chassis and the shuttle chassis, the bolt being movable with respect to the subassembly on which it is mounted, between a locking position and a retracted position, the bolt penetrating into the striker plate, passing from the retracted position into the locking position.

12. The railway works convoy comprising a railway works machine according to claim 1, and at least one additional car comprising an additional chassis coupled to the machine chassis of the works machine, and at least one additional truck for bearing the additional chassis.

13. The railway works convoy comprising a railway works machine according to claim 1, wherein each of the first and second locking devices are capable of withstanding a critical load exceeding 900 kN in the longitudinal direction.

14. The railway works convoy comprising a railway works machine according to claim 1, wherein each of the first and second locking devices are capable of withstanding a critical load exceeding 1,500 kN in the longitudinal direction.

15. The railway works convoy comprising a railway works machine according to claim 3, wherein the work tools are tamping or compacting tools.

16. The railway works convoy comprising a railway works machine according to claim 4, wherein the carrying structure is capable of raising and lowering the work tools between a retracted position and a work position by means of a purely vertical movement.

17. The railway works convoy comprising a railway works machine according to claim 5, wherein the at least one assistance actuator comprises one or more hydraulic jacks.

18. The railway works convoy comprising a railway works machine according to claim 6, wherein the end-of-travel positions are at least 1.5 meters apart from one another.

19. The railway works convoy comprising a railway works machine according to claim 7, wherein the at least two trucks are motorized.

20. The railway works convoy comprising a railway works machine according to claim 7, wherein the at least two trucks have vertical pivot axes that are located at a distance (D) from one another of more than 12 meters.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0039] Other features and advantages of the invention will become clear from the following description, given with reference to the accompanying drawings and explained below.

[0040] FIG. 1 is a side view of part of a convoy comprising the works machine and at least one additional car, according to one embodiment of the invention, the works machine comprising a machine chassis and a works shuttle in a first end-of-travel position.

[0041] FIG. 2 is a side view of the convoy of FIG. 1, the works shuttle being in a second end-of-travel position.

[0042] FIG. 3 is an exploded view of the works machine of the convoy of FIG. 1.

[0043] FIG. 4 is a schematic view of a first truck bearing the shuttle chassis of the works machine of FIG. 3.

[0044] FIG. 5 is a schematic view of a second truck bearing the shuttle chassis of the works machine of FIG. 3.

[0045] FIG. 6 is a schematic plan view of the two trucks of FIGS. 4 and 5.

[0046] FIG. 7 is a cross-sectional view in a cutting plane VII-VII of FIG. 1, making it possible to see a first rolling interface as well as a first locking device between the machine chassis and the shuttle chassis.

[0047] FIG. 8 is an isometric view of the cross section of FIG. 7.

[0048] FIG. 9 is a cross-sectional view in a cutting plane IX-IX of FIG. 1, making it possible to see a first rolling interface as well as a first locking device between the machine chassis and the shuttle chassis.

[0049] FIG. 10 is an isometric view of the cross section of FIG. 7.

[0050] FIG. 11 is a detailed view of an alternative rolling interface between a machine chassis and a shuttle chassis of the tamping machine of FIG. 3.

[0051] FIG. 12 is a schematic view of a works machine according to another embodiment of the invention.

[0052] For reasons of improved clarity, identical or similar elements are indicated by identical reference signs in all the figures.

DETAILED DESCRIPTION OF EMBODIMENTS

[0053] FIGS. 1 and 2 show a railway works convoy 10 for maintaining or repairing a rail track 12, said train comprising a plurality of rail cars that are coupled to one another, i.e. in this case a works machine 14 which in this case is a tamping machine, and at least one additional car 16, for example a compacting machine that is located behind the works machine 14, in a direction referred to as the travel direction 100, on the rail track 12.

[0054] The works machine 14, shown in an exploded view in FIG. 3, comprises a works shuttle 18, in this case more specifically a tamping shuttle, carried by a first truck 20 and a second truck 22 located longitudinally at a distance from one another, as well as a machine chassis 24 carried by the works shuttle 18.

[0055] The machine chassis 24 comprises a longitudinal recess 25 for housing the works shuttle 18, said longitudinal recess 25 being spanned by a longitudinal bridge 125 having a small cross section that constitutes a median portion of the machine chassis 24 and connects two opposite longitudinal end portions 126, 128 having a larger transverse cross section. The front 126 and rear 128 end portions of the machine chassis 24 can be equipped with equipment for interfacing with other railway cars or with track equipment, for example shock pads 26 at the front end 126 and a coupling 28 for connection to the additional car 16 at the rear end 128. As shown in the figure, the additional car 16 comprises an additional chassis 30 coupled to the machine chassis 24 of the works machine 14 and borne in a manner independent of the works machine 12, by at least one additional truck 32. The machine chassis 24 is able to bear various items of equipment, such as a drivers cab 34 and a control station 36, as well as, if applicable, a hydraulic unit 37 which can comprise, for example, a hydraulic pump for supplying various hydraulic motors located in particular on the works shuttle 18.

[0056] The works shuttle 18 comprises a shuttle chassis 38 which is carried by the first truck 20 and the second truck 22, as well as one or more works units 40, in this case tamping units, which are suspended on the shuttle chassis 38 and are movable with respect to the shuttle chassis 38 in a direction perpendicular to the plane defined by the rails of the rail track 12 (i.e. a vertical direction when the works machine 14 is moving on a horizontal rail track 12). The first truck 20 is guided in rotation with respect to the shuttle chassis 38 so as to pivot at least about a first vertical pivot axis 120, the second truck 22 is guided in rotation with respect to the shuttle chassis so as to pivot at least about a second vertical pivot axis 122, the second vertical pivot axis 122 preferably being located at a distance D from the first vertical pivot axis 120 that is greater than 10 meters, preferably greater than 12 meters.

[0057] The first truck 20, illustrated in detail in FIG. 4, and the second truck 22, illustrated in FIG. 5, each comprise a truck chassis 42, two motorized wheel sets 44 and a primary suspension 46 between the wheel sets 44 and the truck chassis 42. The wheel sets 44 are provided with service brakes 48. The primary suspensions 46 of the first truck 20 and of the second truck 22 preferably comprise a blocking mechanism 50 which is capable of vertically blocking each of the wheel sets 44 with respect to the truck chassis 42 in at least the downward bearing direction of the truck chassis 42 on each of the wheel sets 44. Said blocking mechanism 50 may be made up of hydraulic jacks, the piston of which is rigidly connected for example to the axle box, and the cylinder is secured to the truck chassis 42. The two truck chassis 42 are connected to the shuttle chassis 38 via a center plate 142.

[0058] Furthermore, at least one of the two trucks 20, 22, for example the first truck 20, which is intended to be positioned in front of the machine when this advances in the work direction 100 on the rail track 12, can be equipped with a vertical blocking device 52 for preventing a vertical relative movement between the truck 20 and the shuttle chassis 38. Said device 60 may comprise two retractable lateral support jacks 54 which may be guided hydraulically so as to pass from a retracted position into an operational position in which they constitute two lateral supports between the shuttle chassis 38 and the truck chassis 42, thus securing the truck chassis 42 to the shuttle chassis 38, in the vertical direction, as shown in FIG. 6, while the rear part of the shuttle chassis 38 rests on axle bars 65 with which the truck chassis 42 of the second truck 22 is equipped. The shuttle chassis 38 can thus retain its horizontal orientation on a horizontal track, or retain a controlled predetermined angle on a sloping track.

[0059] The shuttle chassis 38 is linked to the machine chassis 24 by longitudinal guide means that allow a relative back and forth movement, between two end-of-travel positions, between the works shuttle 18 and the machine chassis 24 in a longitudinal direction of the works machine 14, while preventing vertical and lateral movements. Said longitudinal guide means comprise a first longitudinal rolling interface 66 that is closer to the first truck 20 than to the second truck 22, and a second longitudinal rolling interface 58 that is closer to the second truck 22 than to the first 20, as shown in FIGS. 3 and 7 to 10.

[0060] The first rolling interface 66, illustrated in detail in FIGS. 7 and 8, and the second rolling interface 58, illustrated in detail in FIGS. 9 and 10, each comprise at least one longitudinal raceway 60 and, in this case, each comprise two parallel horizontal longitudinal raceways 60, two parallel vertical longitudinal raceways 61, and at least one roller 62, 63 associated with each longitudinal raceway 60, 61, the roller 62, 63 being capable of rolling on the associated raceway 60, 61 in order to allow for the back and forth relative movement between the shuttle chassis 38 and the machine chassis 24, the longitudinal raceway 60, 61 being secured to one of the two subassemblies formed by the machine chassis 24 and the shuttle chassis 38, in this case the machine chassis 24, while the associated roller 62, 63 is translationally secured to the other of the subassemblies, i.e. the shuttle chassis 38. In FIG. 3, it can be seen that the horizontal axes of rotation of the rollers 62 of the first rolling interface 56 and of the second rolling interface 60 are located between the front wheel set 44 of the first truck 20 and the rear wheel set 44 of the second truck 22. The same preferably applies for the vertical axes of the rollers 63 of the two rolling interfaces 56, 58. This contributes to good stability of the assembly and a good distribution of loads between the two trucks. Ideally, the axes of rotation of at least some of the rollers 62, 63, and preferably of all the rollers 62, 63, are positioned longitudinally between the pivot axes 120 and 122 of the two trucks.

[0061] In a variant, shown in FIG. 11, it is possible to provide one or more rollers 62, 63 which roll simultaneously on a longitudinal raceway 60, 61 that is secured to the machine chassis 24 and an opposing longitudinal raceway 160 which is secured to the shuttle chassis 38.

[0062] The weight of the body of the machine, constituted by the machine chassis 24 and the machine elements which it carries, is transmitted integrally to the shuttle chassis 38 by the two rolling interfaces 56, 68, which are located on either side of the center of gravity of the body of the machine, such that, when stopped on a horizontal rail track, a load distribution ratio between the first rolling interface 66 and the second rolling interface 58 is between 60% and 140% for every relative position of the machine chassis 24 and of the works shuttle 18 between the two end-of-travel positions. Furthermore, the load distribution on the works shuttle 18 and the machine chassis 24 is such that, in a median relative position of the machine chassis 24 and of the shuttle chassis 18, halfway between the two end-of-travel positions, stopped on a horizontal rail track, each of the trucks 20, 22 bears at least 40% and at most 60% of the total weight of the works machine 14.

[0063] The works machine 14 is provided with a longitudinal locking device which is capable of securing the machine chassis to the shuttle chassis in a position referred to as the movement position. Said locking device comprises at least two locks 66, 68, which are each located close to a longitudinal end of the shuttle chassis 38 and one of the rolling interfaces 56, 58, as shown in particular in FIGS. 7 and 8. The lock 66 comprises a bolt 70 which is mounted on one of the two subassemblies formed by the machine chassis 24 and the shuttle chassis 38, in this case the shuttle chassis 38, and a striker plate 72 which is mounted on the other of the two subassemblies, in this example the machine chassis 24. The bolt 70 is movable with respect to the subassembly on which it is mounted, between a retracted position and a locking position, and is connected to an actuator 74, formed in this case by a hydraulic jack. In a similar manner, it can be seen that the lock 68 shown in FIGS. 9 and 10 comprises a bolt 70 which is mounted on one of the two subassemblies formed by the machine chassis 24 and the shuttle chassis 38, in this case the machine chassis 24, and a striker plate 72 which is mounted on the other of the two subassemblies, in this example the shuttle chassis 38. The bolt 70 is movable with respect to the subassembly on which it is mounted, between a retracted position and a locking position, and is connected to an actuator 74, formed in this case by two parallel hydraulic jacks.

[0064] When the machine chassis 24 is positioned in the position for travel, with respect to the shuttle chassis 38, the bolts 70 of the locks 66, 68, passing from their retracted position into their locking position, penetrate the striker plates 72 and achieve the desired securing, respectively between the front 124 longitudinal end portion of the machine chassis 24 and the shuttle chassis 38, and between the rear 126 longitudinal end portion of the machine chassis 24 and the shuttle chassis 38. The shuttle chassis 38 and the machine chassis 24 thus form a structural entity, such that some of the stresses exerted on the shock pads 26, or more generally the interface at the end 126 of the machine chassis 24, is transmitted to the coupling 28, or more generally to the interface at the end 128 of the machine chassis, passing via the locks 66, 68 and the shuttle chassis 38, accordingly relieving the bridge 125 of the machine chassis 24 accordingly.

[0065] The works machine 14 is preferably equipped with at least one assistance actuator 82 which connects the machine chassis 24 to the shuttle chassis 38 and has a course of travel that corresponds to the relative course of travel between the shuttle chassis 38 and the machine chassis 24, between the two end-of-travel positions. Said assistance actuator 82 may be formed by a hydraulic jack, preferably a jack having two chambers. A jack of this kind makes it possible, by isolating each of the chambers, to block the machine chassis 24 with respect to the shuttle chassis 38, in any intermediate position between the two end-of-travel positions. It also makes it possible to drive the machine chassis 24 with respect to the shuttle chassis 38 in a back and forth movement between the two end-of-travel positions. In a variant, it is possible to provide an actuator that is formed of two hydraulic jacks that are arranged in opposition, each of the jacks managing the blocking in one direction and the movement in the opposite direction.

[0066] The works units 40 carried by the shuttle chassis comprise picks 84 mounted on a common frame 86 that is guided so as to move vertically with respect to the shuttle chassis, between a retracted position, vertically remote from the rail track, and a work position, plunging into the ballast between two adjacent sleepers 88 of the rail track 12. Said picks 84 are motorized so as to be able to vibrate about an average position when they are plunged into the ballast, in order to perform the work operation. However, it is only provided for the frame 86 of the works units 40 to be movable longitudinally with respect to the shuttle chassis 38.

[0067] If applicable, the works machine 14 and the additional car 16 can be provided so as to function in tandem, for example if it is provided for the additional car 16 to carry a motor group for supplying hydraulic power to the hydraulic drive motors mounted on the trucks 20, 22, or the works units 40.

[0068] The works machine 14 functions in the following manner.

[0069] In a mode of operation which can be referred to as the work mode, the convoy 10 advances at a constant work speed, in a predetermined work direction 100, for example towards the left in FIG. 1. Said constant speed is in particular that of the additional car coupled to the works machine, and is thus also that of the machine chassis 24. In practice it is very low, by way of example less than 5 km/hour.

[0070] In the work mode, the machine chassis 24 is pushed by the chassis of the additional car 16 located directly behind the works machine 14, or pulled by an additional car located directly in front of the works machine 14, and thus advances at the work speed, in the work direction 100. The works units 40 must, in turn, alternate stationary phases with respect to the track, in order to allow for penetration of the picks 84 into the ballast and the tamping operation, and rapid advance phases. During the stationary phases, the trucks 20, 22 are stationary and the shuttle chassis 38, stopped with respect to the rail track 12, progressively moves backwards with respect to the machine chassis 24, towards the rear end-of-travel position. During the rapid advance phases, the works units 40 are at a distance from the track, and the shuttle chassis 38 accelerates rapidly from the stopped position thereof in the work direction 100, in order to reach a speed higher than the work speed, and to progress forwards with respect to the machine chassis and with respect to the track, before decelerating rapidly to a stop, so as to position the works units 40 above the portion of the rail track 12 directly adjacent to the portion already treated. The driving of the shuttle chassis 38 can be performed by hydraulic motors for driving motorized wheel sets 44 of the trucks 20, 22, if applicable assisted by the hydraulic jack 82. The decelerations can also be obtained by the hydraulic motors which are driven so as to function as pumps in the case of reversible hydraulic machines, or by the service brakes 48, or by the hydraulic assistance jack 82, or by a combination of these different means.

[0071] The course of travel which the shuttle chassis 38 has to cover with respect to the machine chassis 24, at each rapid advance phase, in the work direction, is substantially equal to the course of travel covered by the machine chassis 24 with respect to the rail track 12, in the work direction 100, during the stationary phase, and thus to the product of the work speed and the stopped time of the shuttle chassis 38 with respect to the rail track 12 in the stationary phase. These courses of travel must of course remain within the space delimited by the end-of-travel positions. In practice, the end-of-travel positions are at least 1 meter, preferably at least 1.5 meters, apart from one another.

[0072] In the work mode, it is advantageously possible to operate the blocking mechanism 50 of the primary suspensions of the two trucks 20, 22, in order to rigidify the trucks 20, 22. It is also possible to operate the device 52 for vertical blocking of one of the trucks 20 with respect to the shuttle chassis 38, for more accurate control of the position of the shuttle chassis 38 with respect to the rail track 12, in all spatial directions. Ideally, the blocking device is actuated intermittently, only when the trucks 20, 22 are stopped, and is released when the shuttle advances towards its next work position.

[0073] It goes without saying that, in the work operating mode, the longitudinal locking device 66, 68 is not engaged. If it proves necessary, on a construction site, to interrupt the work mode over some meters, for example for the passage of an item of track equipment, such as points, it is possible to use the hydraulic assistance jack 82 as an additional longitudinal locking device.

[0074] When they are not in work mode, the works machine 14 and the convoy 10 are able to travel on the rail track 12 at a speed significantly higher than the work speed, for example at more than 10 km/hour, in order for example to travel to or leave a construction site. In order to allow for a movement of this kind, the blocking mechanism 50 of the primary suspensions 46, as well as the rotational locking device 54 of one of the trucks, are released, and the machine chassis 24 is secured to the shuttle chassis 38 in the position for travel, by means of the longitudinal locking device 66, 68.

[0075] In practice, the machine chassis 24 is positioned, with respect to the shuttle chassis 38, precisely in the position for travel, by means of the hydraulic assistance jack 82, or the motorized trucks 20, 22, and then one of the locking devices 66, 68 is engaged. Very slight structural play is retained between the bolt and the striker plate, in order to make it possible, if applicable after very slight position adjustment by means of the hydraulic assistance jack 82, or motorized trucks 20, 22, to engage the other locking device.

[0076] The locks 66, 68 of the longitudinal locking device are dimensioned so as to withstand significant stresses corresponding to a sudden stop of the machine chassis 24 when the pads 26 collide with an obstacle when the train 10 is moving at a movement speed that is higher than the work speed. In practice, each of said locks 66, 68 is capable of withstanding a critical load exceeding 500 kN (or if applicable exceeding 900 kN, and preferably exceeding 1500 kN) in the longitudinal direction. Thus, the locks 66, 68 of the longitudinal locking device make it possible to transmit at least some of the buffering stresses longitudinally from the pads 26 to the coupling 28, passing via the locks 66, 68 and the shuttle chassis 38. It is thus possible to accept relatively lightweight dimensioning of the machine chassis 24 in the thinner part 125 thereof, because the machine chassis 24 does not have to transfer all the buffering stresses.

[0077] Of course, the examples shown in the drawings and discussed above are given merely by way of example and are non-limiting. It is explicitly provided that it is possible to combine the different embodiments shown with one another, in order to suggest others.

[0078] A works machine 14 according to another embodiment has been shown schematically in FIG. 12. Said works machine 14 comprises a works shuttle 18 comprising a shuttle chassis 38 that is carried by a first truck 20 and a second truck 22 located longitudinally at a distance from one another, as well as a machine chassis 24 that is also carried by a first truck 220 and a second truck 222 that are located longitudinally at a distance from one another. The machine chassis 24 comprises a longitudinal recess 25 for housing the works shuttle 18, said longitudinal recess 25 being spanned by a longitudinal bridge 125 having a small cross section that constitutes a median portion of the machine chassis 24 and connects two opposing longitudinal end portions 126, 128 having a larger transverse cross section. The front 126 and rear 128 end portions of the machine chassis 24 can be equipped with equipment for interfacing with other rail cars or with track equipment, for example shock pads 26, 28. The works machine 14 is furthermore provided with two locking devices 66, 68, one arranged between the shuttle chassis 38 and the front end portion 126 of the machine chassis 24, the other between the shuttle chassis 38 and the rear end portion 128 of the machine chassis 24. When the works machine is in work mode, the locking devices 66, 68 are open and retracted, which allows the shuttle 18 to move longitudinally with respect to the machine chassis 24. When the works machine 14 has to travel on the rail track at a higher speed, the shuttle chassis 38 is secured to the machine chassis 24 in the position for travel illustrated in FIG. 12, by activating the locking devices 66, 68. In this mode of operation, referred to as travel, a substantial portion of the longitudinal stresses exerted on the interfacing equipment 26, 28 passes through the locking devices 66, 68 and the shuttle chassis 38, which relieves the medial portion 126 of the machine chassis 24.

[0079] It is emphasized that all the features, as they follow for a person skilled in the art from the present description, the drawings, and the accompanying claims, even if they have been specifically described only in relation with other specific features, both individually and in any combination, can be combined with other features or groups of features disclosed herein, provided that this is not explicitly excluded or that technical circumstances render such combinations impossible or meaningless.