FAN ROTOR WITH VARIABLE PITCH BLADES AND TURBOMACHINE EQUIPPED WITH SUCH A ROTOR
20230141180 · 2023-05-11
Assignee
Inventors
Cpc classification
B64D27/00
PERFORMING OPERATIONS; TRANSPORTING
B64D2027/005
PERFORMING OPERATIONS; TRANSPORTING
F05D2260/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a fan rotor with variable pitch blades, comprising a rotor disc, equipped at its periphery with a plurality of rotary fasteners (16), each fastener (16) comprising a cell (17) for receiving the root (150) of a blade (15). This rotor is characterised in that an elongated wedge (2) and a prestressing rod (3) with at least one cam (33) are also arranged in each cell (17), the bottom of the cell (17) comprising as many retraction cavities (173) as the rod (3) comprises cams (33), in that the prestressing rod (3) is interposed between the wedge (2) and the bottom (171) of the cell (17), so that said cam (33) is facing a corresponding retraction cavity (173) and in that the prestressing rod (3) can rotate about its longitudinal axis (X2-X′2), between a rest position, in which the cam (33) is housed in the retraction cavity (173), and an armed position, in which the cam (33) exerts a radial pressure on the central region (22) of the wedge (2) so as to move the wedge (2) towards the blade root (150).
Claims
1. A fan rotor provided with variable pitch blades, this rotor comprising a rotor disc provided at the periphery of the rotor disc with a plurality of fasteners, each fastener being rotatably mounted relative to said rotor disc around a radial pitch axis and each fastener comprising a cell for receiving a blade root of one of said variable pitch blades, an elongated wedge being arranged in each cell, wherein a central portion of the blade root has a recess, wherein the blade root is arranged in the cell so that the recess of the blade root is oriented toward a bottom of the cell, wherein a prestressing rod with at least one cam is also arranged in each cell, wherein the wedge is made of an elastically deformable material, wherein the wedge has at least one longitudinal section which has a transverse profile in the form of an arc, a central region of which is curved, so that it comprises a domed portion protruding in a direction of a concavity of said arc and a hollow in a direction of a convexity of the arc, wherein the wedge is arranged in the cell so that the domed portion of the wedge faces the recess of the blade root and that the hollow of the wedge is oriented toward the bottom of the cell, wherein the bottom of said cell comprises retraction cavities and as many retraction cavities as the rod has cams, wherein the prestressing rod is interposed between the hollow of the central region of the wedge and the bottom of the cell, so that the cam faces the retraction cavity, and wherein the prestressing rod is movable in rotation around the longitudinal axis of the prestressing rod, so as to be able to be moved between a resting position, in which the cam is housed in the retraction cavity, and an armed position, in which the cam exerts a radial pressure on the central region of the wedge so as to move the wedge in the direction of the blade root and so that two lateral regions of the wedge, arranged on either side of the central region of the wedge, are in contact with corresponding lateral regions of the blade root and are remote from the bottom of the cell.
2. The fan rotor according to claim 1, wherein there exists a functional clearance between the recess of the blade root and the domed portion of the central region of the wedge arranged facing, the clearance being greater in the resting position of the prestressing rod than when the prestressing rod is in the armed position.
3. The fan rotor according to claim 1, wherein the bottom of the cell is provided with a longitudinal groove intended to receive and to guide the prestressing rod and wherein the refraction cavities are provided in the groove.
4. The fan rotor according to claim 1, wherein the wedge has a greater thickness in the central region of the wedge than the thickness—of the ends of the wedge.
5. The fan rotor according to claim 1, wherein the wedge consists of several sections connected by narrower junctions.
6. The fan rotor according to claim 1, wherein a setting foil is arranged at the bottom of the cell of the fastener.
7. The fan rotor according to claim 1, wherein one of the ends of the prestressing rod has a shape which allows the gripping and the driving of the prestressing rod in rotation around the longitudinal axis of the prestressing rod by a tool.
8. The fan rotor according to claim 1, wherein the prestressing rod has, in proximity to one of the ends of the prestressing rod, which extends radially relative to the longitudinal axis of said rod and which protrudes from the same side of the rod as the cams protrude.
9. The fan rotor according to claim 8, wherein the cell is provides with flanks, wherein the flanks of the cell comprise an upstream end provided with two upstream slots, wherein an upstream axial retention lock of the blade root, formed from a plate, is inserted into the two upstream slots provided at the upstream end of the flanks of said cell for receiving the blade root, these two upstream slots being arranged in a V, and wherein a rod lock is fastened to said upstream axial retention lock, this rod lock being provided with an opening for receiving one of the ends of the prestressing rod, preferably its upstream end, and with a notch for receiving the poka-yoke of said rod so as to block said prestressing rod in the armed position.
10. The fan rotor according to claim 1, wherein the cell is provides with flanks, wherein the flanks of the cell comprise a downstream end provided with two downstream slots, wherein a downstream axial retention lock of the blade root, formed from a plate, is inserted into the two downstream slots provided at the downstream end of the flanks of said cell for receiving the blade root, these two downstream slots being arranged in a V, in that this wherein the downstream lock is drilled with an orifice for receiving a downstream end of said wedge and in that and wherein the downstream retention lock has, on its on the inner face of the downstream retention lock, a surface forming an axial abutment for a downstream end of said stressing rod.
11. The fan rotor according to claim 1, wherein the wedge is made of a 3D-woven composite material.
12. The fan rotor according to claim 1, wherein the variable pitch blades are made of a 3D-woven composite material.
13. A turbomachine, wherein the turbomachine includes a fan rotor provided with variable pitch blades according to claim 1.
14. The fan blade according to claim 1, wherein the prestressing rod has an upstream end and wherein the upstream end has a shape which allows the gripping and the driving of the prestressing rod in rotation around the longitudinal axis of the prestressing rod by a tool.
15. The fan blade according to claim 1, wherein the prestressing rod has an upstream end and wherein the prestressing rod has, in proximity to the upstream end of the prestressing rod, a poka-yoke which extends radially relative to the longitudinal axis of said rod and which protrudes from the same side of the rod as the cams protrude.
16. The fan blade according to claim 9, wherein the prestressing rod has an upstream end and wherein the opening provided in the rod lock receives the upstream end of the prestressing rod.
Description
DESCRIPTION OF THE FIGURES
[0041] Other features, objects and advantages of the invention will be revealed by the description that follows, which is purely illustrative and not limiting, and which must be read with reference to the appended drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0066] Referring to
[0067] In the present application, upstream and downstream are defined with respect to the normal direction of flow of gas in the rotor 11, 12. Moreover, its axis of rotation is called the axis X of the rotor. The “axial” direction corresponds to the direction of the axis X and a “radial” direction is a direction perpendicular to this axis and passing through it. Moreover, the “circumferential” direction corresponds to a direction perpendicular to the axis X and not passing through it. Unless the contrary is stated, inner and outer, respectively, are used with reference to a radial direction so that the inner portion or face of an element is closer to axis X than the outer portion or face of the same element.
[0068] Moreover, the rotor 11, 12 comprises a fastener 16 for each blade 15. Each fastener 16 is mounted in rotation relative to the rotor disc 140, around a radial pitch axis Y.
[0069] More precisely, the fastener 16 is mounted in rotation inside a housing provided in the rotor disc, by means of balls or other rolling elements. The fastener 16 is also known by the name of “pivot” in the literature. Document FR 2 943 312 can be referred to on the subject of this pivoting assembly.
[0070] As appears more clearly in
[0071] The fastener 16 comprises two flanks 161 and 162, which define between them the upper radial opening 170 of the cell 17, opposite to the bottom 171 of the cell. The two flanks 161 and 162 are inclined toward one another and form bearing surfaces.
[0072] Each flank 161, 162 is provided with a downstream groove 1611, respectively 1621 and with an upstream groove 1612, respectively 1622. The two downstream grooves 1611, 1621, arranged at the downstream end of the cell 17 face one another and are arranged in a V. the same is true for the two upstream grooves 1612 and 1622 (see
[0073] The cell 17 extends in an axial direction between an access on the side of the leading edge of the blade and an access on the side of the trailing edge of the blade. It is by one of these two opposite accesses that a blade root can be engaged in the cell 17, by sliding.
[0074] The invention will be better understood by describing explicitly in more detail the relation which exists between the different forces which act on a blade with a pivoting fastener. On the one hand, the centrifugal force exerted on the blade 15 is oriented in the radial direction and its value is proportional to the square of the speed of rotation of the rotor. This force therefore depends strongly on the engine speed. On the other hand, the centrifugal force presses the blade root 150 on the bearing surfaces 161, 162 of the cell 17, which ensure its retention. In other words, each bearing surface of the cell generates reaction force on the blade root 150 which is directed along the normal to the contact surface and the resultant of these forces opposes the centrifugal force. It is deduced that the value of the reaction forces at the bearing surfaces 161, 162 is directly linked to the centrifugal force. However, these reaction forces also play another very important role because they oppose the moment of the aerodynamic forces which cause the rolling-up of the blade 15. Consequently, in the case of starting when feathered, characterized by a reduced engine speed and a turbulent aerodynamic flow, the low centrifugal force induces reaction forces at the bearing surfaces 161, 162, which are insufficient to oppose the moment of the intense aerodynamic forces, which causes the rolling-up of the blade 15.
[0075] The invention consists of compensating the low centrifugal force by the application of a large preload under the blade root 150. To this end, a wedge 2 and a prestressing rod 3 with at least one cam are installed between the blade root 150 and the bottom 171 of the cell.
[0076] The wedge 2 will now be described by referring to
[0077] This wedge 2 has a generally elongated shape. It has a rectilinear profile along its longitudinal direction shown schematically by the axis X1-X′1 in
[0078] The wedge 2 consists of a single block of elastically deformable material. This material can for example be aluminum. However, advantageously, this material is a 3D (in three dimensions) woven composite material, for example of the “interlock weave” type. What is meant here by “interlock weave” is a 3D weave pattern in which each layer of warp yarns links several layers of weft yarns, with all the yarns of the same warp column having the same movement in the plane of the weave.
[0079] Also preferably, this material is anisotropic and its stiffness in the broaching direction, i.e. along the axis X1-X′1, is greater than the stiffness in the direction which transmits the forces of the cams to the blade root (circumferential direction Z—see
[0080] The wedge 2 comprises at least one longitudinal section. In the exemplary embodiment shown in
[0081] As appears more clearly in
[0082] The wedge 2 is arranged in each cell 17 so as to be interposed between the blade root 150 and the prestressing rod 3, and so that its two lateral regions 23, 24 are in contact with the corresponding lateral regions 151, 152 of the blade root 150, while being remote from the bottom 171 of the cell 17 and its central region 22 is facing the central region 153 of said blade root 150.
[0083] The wedge 2 has a downstream end 25 and an upstream end 26 (see
[0084] The prestressing rod 3 with at least one cam will now be descried by referring to
[0085] The rod 3 is cylindrical and has two ends, respectively upstream 31 and downstream 32.
[0086] It has a longitudinal axis X2-X′2. It comprises at least one cam 33, preferably formed in a single piece with the rest of the rod. This cam 33 protrudes over a portion of the circumference of the rod. The rod 3 can comprise more than one cam 33, two for example (see
[0087] Preferably, the prestressing rod 3 is made of steel or of a titanium alloy.
[0088] Advantageously, the bottom 171 of the cell is prepared and has a longitudinal groove 172, (preferably machined, see
[0089] This groove 172 is intended to guide and to support the rod 3 in its regions with no cam. It plays the role of a lower half-bearing when the rod 3 is in the groove.
[0090] Once placed in the groove, the rod 3 can be manipulated in rotation so as to make it pivot around its longitudinal axis X2-X′2, by means of a tool. To this end, one of its ends, preferably its upstream end 31, advantageously has cut-aways facilitating its gripping (see
[0091] Advantageously, the prestressing rod 3 can comprise a poka-yoke 34, preferably arranged in proximity to the upstream end 31 (see for example
[0092] The poka-yoke 34 extends radially relative to the longitudinal axis X2-X′2 of the rod 3 and it is oriented so as to protrude on the same side of the rod 3 as the cams 33 do.
[0093] Thus, when the poka-yoke 34 extends downward in
[0094] According to a variant embodiment shown schematically in
[0095] Advantageously, and as can be seen better in
[0096] The setting foil 4 is preferably made of stainless steel and preferably has a thickness of a few tenths of a millimeter.
[0097] Other protective elements can also be present to protect the parts made of composite materials. Impregnated fabrics (or wearstrips) specially designed to resist friction, can for example be installed on the bearing surfaces of the blade root 150, in the regions in contact with the cell and on the wedge 2 in regions in contact with the cams 33 or the blade root 150.
[0098] Advantageously, and as can be seen in
[0099] However, this is not the only function of this bone head shape, which also serves as an abutment for the cam 2, by cooperation of shapes, in the event of uncontrolled rolling-up of the blade (bird ingestion for example) as will be explained subsequently.
[0100] The axial retention of the blade root 150, of the wedge 2 and of the rod 3 are ensured by a downstream axial retention lock 5, an upstream axial retention lock 6 and the locking of the rod 3 in its armed position is ensured by a rod lock 7. These three locks are preferably made of metal.
[0101] One exemplary embodiment of the downstream axial retention lock 5 is shown in
[0102] This lock 5 comprises a plate 50 with a pentagonal shape with two lateral edges 51, 52, called “locking” edges, connected by a radially outer edge 53 and two radially inner edges 54, 55. The plate 50 has an inner face 56 on which is arranged a honeycomb damping part 57. Finally, the plate 50 is drilled with an orifice 58 arranged between the two edges 54, 55 lower than the honeycomb 57.
[0103] The plate 50 is dimensioned so that its two lateral edges 51, 52 can be inserted respectively into the downstream grooves 1611 and 1621 of the fastener 16, this in a radial direction from inside to outside, i.e. from bottom to top in
[0104] The tip of the lock 5 arranged between its two edges 54, 55, below the orifice 58, is labeled 59. One exemplary embodiment of the upstream axial retention lock 6 is shown in
[0105] The plate 60 is dimensioned so that its two lateral locking edges 61, 62 inclined in a V, can be inserted respectively into the upstream grooves 1612, 1622 of the fastener 16, this in a radial direction, from inside to outside, i.e. from bottom to top in
[0106] The rod lock 7 will now be described in connection with
[0107] A notch 73 is provided in the central portion of the plate 72, at its junction with the inner face 700 of the U shaped portion 70, i.e. the face intended to be turned toward the cell 17 when the rod lock 7 is in place (see
[0108] In
[0109] In
[0110] The rod lock 7 can be assembled with the upstream retention lock 6 by applying the plate 72 against the wing 68, by aligning the orifices 721 with the orifices 680 and by inserting assembly members 8, such as screws and nuts, into these orifices (see
[0111] The assembly sequence of the blade root 150 into the cell 17 of the fastener 16 follows in succession the following steps:
[0112] Installing the metal setting foil 4 in the bottom 171 of the cell 17 of the pivoting fastener 16,
[0113] Installing the prestressing rod 3 in the bottom of the cell 17 in its rest position, with the cams 33 housed in the retraction cavities 173 (see
[0114] Installing the downstream retention lock 5 in the downstream guide slots 1611, 1621, the end 32 of the rod 3 coming into abutment against the tip 59 of the lock 5 (see
[0115] Installing the upstream retention lock 6 in the upstream guide slots 1612, 1622, the honeycomb 67 coming into abutment against the blade root 150,
[0116] Introducing the wedge 2 between the blade root 150 and the prestressing rod 3, the downstream end 25 of the wedge 2 penetrating into the orifice 58 of the downstream retention lock 5 (see
[0117] Applying a torque (arrow G,
[0118] Installing the rod lock 7 and bolting on the upstream retention lock by means of bolts 8 (see
[0119] Another advantage of the rod lock 7 resides in the fact that the notch 73 and the U shaped portion 70 surrounding the poka-yoke of the prestressing rod, preventing its assembly if the prestressing rod 3 is not armed. As can be seen in
[0120] When all the parts are assembled and armed:
[0121] the downstream retention lock 5 serves as a downstream abutment of the prestressing rod 3 and of the wedge 2,
[0122] the wedge 2, armed by the prestressing rod 3, pushes the upstream 6 and downstream 5 retention locks into their respective V grooves of the fastener 16,
[0123] the poka-yoke 34 of the prestressing rod 3 serves as an upstream abutment for the wedge 2,
[0124] the rod lock 7 serves as an upstream abutment for the prestressing rod 3, locks the arming of the rod 3 and prevents access to the control for rotating the prestressing rod 3.
[0125] The disassembly of the blade is easily carried out by performing these steps in the reverse order.
[0126] When the system is armed, the function of the rod with cams 3 is to impose a radial outward movement on the center 22 of the wedge 2 the ends 23, 24 of which are supported by the blade root 150. The wedge 2 then behaves as a spring because the resulting radial force depends on its structural stiffness. By analogy, the wedge 2 can also be seen, in its transverse section, as a beam in three-point bending. The central force exerted by the cams 33 on the wedge 2 is equal to the sum of the forces exerted by the ends 23, 24 of the wedge on the blade root 150. The force transmitted to the blade root depends on the bending in the center of the wedge 2, i.e., the radial outward movement, imposed by the cam 33 when the system is armed. Using the same analogy, the internal stresses in the wedge 2 are considered to be a maximum in its center and at the surface. Consequently, an advantage of this system is the possibility of adjusting the preload force on the blade root 150 by acting either on the geometry of the cam 33, the geometry of the wedge 2 or the material of the wedge 2.
[0127] However, the wedge 2 must resist internal pressures due to its bending. It is therefore preferable that it have a minimum thickness, in particular at its center, but also without being too stiff. Thus, advantageously and to satisfy this compromise, the thickness of the wedge 2 decreases from the center (thickness E1 in
[0128] Then it is important not to lose the assembly preload due to the centrifugal force which will move the blade root radially outward (upward in
[0129] In
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[0131] Finally, it will be noted that the different sections 20a, 20b, 20c of the wedge 2 react separately to the movement of the blade 15, which allows accompanying as well as possible the movement of each of the portions of the blade root 150.
[0132] It should be noted that the clearance J1, present between the recess 154 of the blade root 150 and the domed portion 221 of the central region 22 of the wedge 2 arranged facing it, is greater in the resting position of the rod 3 than when the rod is in the armed position.
[0133] In the preceding description, the blades 15 are made of a 3D-woven composite material on the general principle of known blades made of composite having a woven preform impregnated with a resin, the root of which is however adapted to conform to the provisions for the root described in the corresponding passage of the preceding description.