APPARATUS AND METHOD FOR TREATING A RELIEF PLATE PRECURSOR WITH IMPROVED LIQUID EVACUATION
20230145873 ยท 2023-05-11
Assignee
Inventors
Cpc classification
B41N3/006
PERFORMING OPERATIONS; TRANSPORTING
G03F7/3057
PHYSICS
B41C1/025
PERFORMING OPERATIONS; TRANSPORTING
G03F7/3042
PHYSICS
International classification
B41N3/00
PERFORMING OPERATIONS; TRANSPORTING
B65G49/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus for treating a relief plate precursor, such as a printing plate precursor, with a liquid, includes a treatment compartment for treating the relief plate precursor with a liquid, and a transport system for use with one or more transport bars. A transport bar thereof is configured to be coupled to a relief plate precursor. The transport system is configured to move the transport bar with the coupled relief plate precursor through the treatment compartment. The transport bar is provided with a coupling portion configured to couple the transport bar to the transport system. A protection system is configured to guide and evacuate liquid such that the transport system is protected against wetting with the liquid of the treatment compartment.
Claims
1. An apparatus for treating a relief plate precursor, such as a printing plate precursor, with a liquid, comprising: a treatment compartment configured for treating the relief plate precursor with a liquid; a transport system for use with one or more transport bars, wherein a transport bar thereof is configured to be coupled to a relief plate precursor, said transport system being configured to move the transport bar with the coupled relief plate precursor through the treatment compartment; and said transport bar being provided with a coupling portion configured to couple the transport bar to the transport system; and a protection system configured to guide and evacuate liquid such that the transport system is protected against wetting with the liquid of the treatment compartment.
2. The apparatus according to claim 1, wherein the protection system comprises a liquid evacuation part extending lengthwise next to the transport system and below an outer end of the transport bar, said liquid evacuation part being provided with an upwardly extending portion at a side facing the transport system.
3. The apparatus according to claim 2, wherein the transport bar is provided at the outer end with an upwardly extending portion, and wherein the upwardly extending portion of the liquid evacuation part extends between the transport system and the upwardly extending portion of the transport bar.
4. The apparatus according to claim 1, wherein the treatment compartment comprises a wall portion having a lower edge right above the outer end of the transport bar, when the transport bar moves through the treatment compartment.
5. The apparatus according to claim 3, wherein the treatment compartment comprises a wall portion having a lower edge right above the outer end of the transport bar, when the transport bar moves through the treatment compartment; and wherein the wall portion extends next to the upwardly extending portion of the transport bar such that an upper edge of the upwardly extending portion is higher than the lower edge of wall portion.
6. The apparatus of claim 2, wherein the treatment compartment comprises a wall portion having a lower edge right above the outer end of the transport bar, when the transport bar moves through the treatment compartment; and wherein the liquid evacuation part extends below the lower edge of the wall portion.
7. The apparatus according to claim 3, wherein the transport bar comprises a bridge portion extending from the upwardly extending portion of the transport bar over the upwardly extending portion of the liquid evacuation part to join the coupling portion.
8. The apparatus according to claim 3, wherein, the transport bar is provided at the outer end with an inverse-U-shaped portion having an outer leg forming the coupling portion and an inner leg forming the upwardly extending portion and wherein the upwardly extending portion of the liquid evacuation part extends between the outer and inner leg of the inverse-U-shaped portion.
9. The apparatus according to claim 3, wherein the transport bar is provided at the outer end with a substantially U- or V-shaped portion having a downwardly extending inner leg and an outer leg forming the upwardly extending portion, and wherein the upwardly extending portion of the liquid evacuation part extends between the outer leg of the substantially U- or V-shaped portion and the coupling portion.
10. The apparatus according to claim 2, wherein the outer end of the transport bar is supported on the liquid evacuation part.
11. The apparatus according to claim 1, wherein the transport bar is provided at a first and a second outer end with a first and second upwardly extending portion respectively, and wherein the protection system comprises a first and a second liquid evacuation part below the first and the second outer end respectively, and extending lengthwise next to a first and second transport mechanism of the transport system, respectively, wherein preferably said first liquid evacuation part is provided with a first upwardly extending portion extending between the first transport mechanism and the first upwardly extending portion of the transport bar and said second liquid evacuation part is provided with a second upwardly extending portion extending between the second transport mechanism and the second upwardly extending portion of the transport bar.
12. The apparatus according to claim 1, wherein the transport system comprises a lead screw, preferably a pair of lead screws, or a chain or belt, preferably a pair of chains or belts.
13. The apparatus according to claim 1, wherein the treatment compartment comprises a plurality of liquid application means having an axis arranged parallel to the transport bar, and wherein the transport system comprises a first and a second transport mechanism extending perpendicular on the axis of the liquid application means, at a first and second side of the liquid application means, respectively, wherein a coupling location between the transport bar and the first and second transport mechanism is located lower than an upper side of the liquid application means, preferably lower than the axis of the liquid application means; wherein preferably the liquid application means comprise any one of the following, or a combination thereof: a roller, a brush, a spraying nozzle, a pipe, and a table below a brush or a roller.
14. (canceled)
15. The apparatus according to claim 2, wherein the treatment compartment comprises a plurality of liquid application means having an axis arranged parallel to the transport bar, and wherein the transport system comprises a first and a second transport mechanism extending perpendicular on the axis of the liquid application means, at a first and second side of the liquid application means, respectively, wherein a coupling location between the transport bar and the first and second transport mechanism is located lower than an upper side of the liquid application means, preferably lower than the axis of the liquid application means; and wherein the liquid application means comprises a shaft and a liquid application tool, such as bristles, arranged on the shaft, and wherein the liquid evacuation part extends below the transport bar and below the shafts of the liquid application means, preferably at a distance of the liquid application tool.
16. The apparatus according to claim 1, wherein the transport bar is provided with one or more holes for evacuating liquid through said one or more holes.
17. (canceled)
18. The apparatus according to claim 1, wherein the transport bar is provided with at least one penetration element, preferably a plurality of penetration elements; wherein preferably the shape of the at least one penetration element is selected from a group comprising: a rod with e.g. a round, elliptical, triangular, rectangular or multi-angular cross section, a blade, a needle, or combinations thereof; and wherein preferably the length of the transport bar is from 100 mm to 10000 mm.
19-20. (canceled)
21. The apparatus according to claim 1, further comprising a plate coupling station and/or decoupling station configured for coupling and/or decoupling the relief plate precursor to or from the transport bar; and/or wherein the transport system is configured to move the at least two transport bars in a closed loop through the apparatus.
22. (canceled)
23. A method for treating a relief plate precursor with a liquid, comprising: providing a transport bar with a coupling portion configured to couple the transport bar to a transport system, and with at least one penetration element, preferably a plurality of penetration elements, configured to couple the transport bar to a relief plate precursor; coupling the relief plate precursor to the at least one penetration element of the transport bar; coupling the coupling portion of the transport bar to the transport system; controlling the transport system such that the transport bar with the coupled relief plate precursor is moved through a treatment compartment where the relief plate precursor is treated with a liquid; and evacuating liquid over the transport bar towards a liquid evacuation part whilst the transport bar is moving through the treatment compartment, such that the liquid is evacuated before it can reach the transport system.
24. The method according to claim 23, wherein the liquid evacuation part extends lengthwise next to the transport system and below an outer end of the transport bar, said liquid evacuation part being provided with an upwardly extending portion at a side facing the transport system, such that liquid is stopped at said upwardly extending portion of the liquid evacuation part.
25. The method according to claim 24, wherein the transport bar is provided at the outer end with an upwardly extending portion, and wherein the upwardly extending portion of the liquid evacuation part extends between the transport system and the upwardly extending portion of the transport bar, such that liquid is stopped at said upwardly extending portion of the transport bar, and evacuated to a lower reservoir via the liquid evacuation part.
26-29. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0036] The accompanying drawings are used to illustrate presently preferred non limiting exemplary embodiments of the apparatus and method of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0045]
[0046] The apparatus 1000 comprises a transport system 210, 220, 230 with at least one, preferably at least two, and even more preferably at least three transport bars 100 intended to be coupled to a relief plate precursor. For example, four transport bars 100 may be provided to the transport system 210, 220, 230 as illustrated in
[0047] The apparatus 1000 comprises a plate coupling station 300 configured for coupling a relief plate precursor P to a transport bar 100, a treatment compartment 400 configured for treating the relief plate precursor whilst the transport bar 100 to which the relief plate precursor P is coupled, is moved through the treatment compartment 400, and a plate decoupling station 500 configured for decoupling the treated relief plate precursor P from the transport bar 100. Preferably, the transport system 210, 220, 230 is configured to automatically move each transport bar 100, after being coupled to a relief plate precursor P in the plate coupling station 300, from the plate coupling station 300 through the treatment station 400 to the plate decoupling station 500, and, after being decoupled from a treated relief plate precursor P, from the plate decoupling station 500 back to the plate coupling station 300, such that the transport bar 100 moves in a closed loop through the apparatus 1000. In the illustrated example of
[0048] In a preferred embodiment, each transport bar 100 is provided with a plurality of penetration elements 110 (here in the form of pins or rods), and the plate coupling station 300 is configured to engage the plurality of penetration elements 110 in an area near the leading edge 3 of the relief plate precursor P. In
[0049] The treatment compartment 400 has an inlet side 410 and an outlet side 420. A transport bar 100 with a coupled relief plate precursor P is moved through the treatment compartment 400 from the inlet side 410 to the outlet side 420, wherein the transport bar 100 moves in the forward transport direction Tf. Between the outlet side 420 of the treatment compartment 400 and the plate decoupling station 500, there is provided a plate discharge zone 600. A relief plate precursor P is pulled by the transport system fully out of the treatment compartment 400 in the plate discharge zone 600 before being decoupled from the transport bar 100 in the decoupling station 500. In that way, when the relief plate precursor P is decoupled from the transport bar 100, the relief plate precursor P can be discharged in the plate discharge zone 600. At the bottom of the plate discharge zone 600 there may be provided a removal means configured to remove a treated relief plate precursor P after being decoupled from the transport bar 100 in the plate decoupling station 500. In the illustrated embodiment, the removal means 700 is a trolley configured for receiving the treated relief plate precursor P in the plate discharge zone 600, and for being moved out of the plate discharge zone 600, such that it can be easily transported away of the plate discharge zone. For example, if the apparatus 1000 is a washer, an operator may transport the washed relief plate precursor P to a dryer in order to dry the washed relief plate precursor. In other non illustrated embodiments, the removal means 700 may be a carrier, a robot, a moving belt, at least one rotating drum, etc. Also such devices can be configured to move a treated relief plate precursor P out of the plate discharge zone 600 after being decoupled in the plate decoupling station 500.
[0050] In the embodiment of
[0051] The transport system further comprises a backward transport mechanism 230 configured to transport the transport bar 100 from the plate decoupling station 500 back to the plate coupling station 300. In the illustrated embodiment of
[0052]
[0053] As illustrated in
[0054]
[0055] As is best visible in
[0056] The transport bar 100 is provided at the first outer end 101 with an upwardly extending portion 131. The upwardly extending portion 911 of the liquid evacuation part 910 extends between the transport system 210 and the upwardly extending portion 131 of the transport bar 100. More in particular, in the embodiment of
[0057] As illustrated in
[0058] As illustrated in
[0059] Although
[0060] The treatment compartment 400 comprises a plurality of liquid application rollers 450 having an axis A arranged parallel to the transport bar 100, see in particular
[0061] A liquid application roller 450 comprises a shaft 451 and a liquid application tool 452, such as bristles, arranged on the shaft 451, and the liquid evacuation part 910 extends below the transport bar 100 and below the shafts 451 of the liquid application rollers 450. Preferably, tables 460 are arranged below the liquid application rollers 450. The tables 460 may extend with an outer end thereof over the substantially horizontal portion 913 of the liquid evacuation part 910, as shown in
[0062] Optionally, the transport bar 100 may be provided with one or more holes (not shown) for evacuating liquid through said one or more holes. For example, there may be arranged one or more holes between the upwardly extending portion 131 and a central portion of the transport bar 100, in an area located above the liquid evacuation part 910 or above the reservoir (not shown).
[0063]
[0064] In the embodiment of
[0065] In the embodiment of
[0066] In the embodiment of
[0067] In the embodiment of
[0068] Optionally, holes may be provided in the transport bars 100 illustrated in
[0069] A relief plate precursor generally comprises a support layer made of a first material and an additional layer made of a second material which is different from said first material. The support layer may be a flexible metal, a natural or artificial polymer, paper or combinations thereof. Preferably the support layer is a flexible metal or polymer film or sheet. In case of a flexible metal, the support layer could comprise a thin film, a sieve like structure, a mesh like structure, a woven or non-woven structure or a combination thereof. Steel, copper, nickel or aluminium sheets are preferred and may be about 50 to 1000 .Math.m thick. In case of a polymer film, the film is dimensionally stable but bendable and may be made for example from polyalkylenes, polyesters, polyethylene terephthalate, polybutylene terephthalate, polyamides und polycarbonates, polymers reinforced with woven, nonwoven or layered fibres (e.g. glass fibres, Carbon fibres, polymer fibres) or combinations thereof. Preferably polyethylene and polyester foils are used and their thickness may be in the range of about 100 to 300 .Math.m, preferably in the range of 100 to 200 .Math.m.
[0070] A relief precursor may carry an additional layer. For example, the additional layer may be any one of the following: a direct engravable layer (e.g. by laser), a solvent or water developable layer, a thermally developable layer, a photosensitive layer, a combination of a photosensitive layer and a mask layer. Optionally there may be provided one or more further additional layers on top of additional layer. Such one or more further additional layers may comprise a cover layer at the top of all other layers which is removed before the imageable layer is imaged. The one or more additional layers may comprise a relief layer, and an anti-halation layer between the support layer and the relief layer or at a side of the support layer which is opposite of the relief layer. The one or more additional layers may comprise a relief layer, an imageable layer, and one or more barrier layers between the relief layer and the imageable layer which prevent diffusion of oxygen. Between the different layers described above one or more adhesion layers may be located which ensure proper adhesion of the different layers.
[0071] In a preferred embodiment the relief plate precursor comprises a support layer made of a polyester of polymer material, and an additional layer made of a directly engravable material such as a resin material. The optional layer may then be a laser ablative layer. In an exemplary embodiment the relief plate precursor may contain at least a dimensionally stable support layer, a relief layer and an imageable mask layer. Optionally, further layers may be present. There may be a cover layer at the top of all other layers which is removed before the imageable mask layer is imaged. There may be an anti-halation layer between the support layer and the relief layer or it may be located at the side of the support layer which is opposite of the relief layer. There may be one or more barrier layers between the relief layer and the imageable mask layer which prevent diffusion of oxygen. Between the different layers described above one or more adhesion layers may be located which ensure proper adhesion of the different layers. One or more layers may be removable by treatment with a liquid. The liquids used may be the same or different for different layers. Preferably the liquids used are different.
[0072] In a preferred embodiment the relief plate precursor comprises a photosensitive layer and a mask layer. The mask layer may be ablated or changed in transparency during the treatment and forms a mask with transparent and non-transparent areas. Underneath of transparent areas of the mask the photosensitive layer undergoes a change in solubility and/or fluidity upon irradiation. The change is used to generate the relief by removing parts of the photosensitive layer in one or more subsequent steps. The change in solubility and/or fluidity may be achieved by photo-induced polymerization and/or crosslinking, rendering the irradiated areas less soluble. In other cases the electromagnetic radiation may cause breaking of bonds or cleavage of protective groups rendering the irradiated areas more soluble. Preferably a process using photo-induced crosslinking and/or polymerization is used.
[0073] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.