PACKAGING MEMBER AND PACKAGING METHOD FOR PARALLEL LINK ROBOT
20260131956 ยท 2026-05-14
Assignee
Inventors
Cpc classification
B65D57/00
PERFORMING OPERATIONS; TRANSPORTING
B65D5/5028
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D57/00
PERFORMING OPERATIONS; TRANSPORTING
B65D5/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A packaging member for a parallel link robot is removably assembled to a subassembly when the subassembly is packaged. The subassembly includes at least a pair of parallel passive links constituting the parallel link robot and at least one connecting member connecting the pair of passive links. The connecting member is a member that is connected to the pair of passive links so as to be rotatable about individual axes orthogonal to a plane including longitudinal axes of the pair of passive links and that can be disconnected when a spacing between the axes becomes less than or equal to a predetermined disassembly distance. The packaging member holds the pair of passive links at relative positions where the spacing is larger than the disassembly distance.
Claims
1. A packaging member for a parallel link robot, the packaging member being removably assembled to a subassembly when the subassembly is packaged, wherein the subassembly includes at least a pair of parallel passive links constituting the parallel link robot and at least one connecting member connecting the pair of passive links, the connecting member is a member that is connected to the pair of passive links so as to be rotatable about individual axes orthogonal to a plane including longitudinal axes of the pair of passive links and that can be disconnected when a spacing between the axes becomes less than or equal to a predetermined disassembly distance, and the packaging member holds the pair of passive links at relative positions where the spacing is larger than the disassembly distance.
2. The packaging member for a parallel link robot, according to claim 1, wherein the packaging member is assembled to the subassembly at a position sandwiched between the pair of passive links, and the packaging member comprises a pair of contact surfaces that are brought into contact with facing surfaces of the pair of passive links.
3. The packaging member for a parallel link robot, according to claim 2, wherein the contact surfaces have shapes that can be brought into close contact with the facing surfaces of the pair of passive links.
4. The packaging member for a parallel link robot, according to claim 2, wherein the packaging member is formed of an elastically deformable material.
5. The packaging member for a parallel link robot, according to claim 1, wherein the packaging member is fixed to a bottom surface of a box body that can accommodate the subassembly.
6. The packaging member for a parallel link robot, according to claim 1, wherein the packaging member is formed integrally on a bottom surface of a box body that can accommodate the subassembly.
7. A packaging method for packaging a subassembly including at least a pair of parallel passive links constituting a parallel link robot and at least one connecting member connecting the pair of passive links, wherein the connecting member is a member that is connected to the pair of passive links so as to be rotatable about individual axes orthogonal to a plane including longitudinal axes of the pair of passive links and that can be disconnected when a spacing between the axes becomes less than or equal to a predetermined disassembly distance, the packaging method comprises removably assembling, to the subassembly, a packaging member that holds the pair of passive links at relative positions where the spacing is larger than the disassembly distance.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0020] A packaging member 1 and a packaging method for a parallel link robot 100 according to a first embodiment of the present disclosure will be described below with reference to the drawings.
[0021] First, the parallel link robot 100 (hereinafter, also referred to as robot 100), to which the packaging member 1 of this embodiment is applied, will be described on the basis of
[0022] The robot 100 includes, for example, a base part 20 that is suspended and fixed to a ceiling or the like, a movable part 30 that is disposed below the base part 20 with a spacing therebetween, and three pairs of arms 40 that connect the base part 20 and the movable part 30 in parallel.
[0023] Three servo motors 21 for individually driving the three pairs of arms 40 are installed on the base part 20. The individual servo motors 21 are arranged at equal spacings in the circumferential direction about an axis A that passes through the center of the base part 20 and that extends in the vertical direction. Furthermore, the servo motors 21 individually have shafts (not shown) that are rotated about horizontal axes B. The axes B extend along the tangential directions of the same circle centered on the axis A.
[0024] As shown in
[0025] Each of the pair of passive links 42 includes a round-bar-shaped link body 42a and socket parts 43b and 44b fixed to both ends of the link body 42a.
[0026] Ball parts 43a are fixed at both ends of a distal end, in the direction of the axis B, of each of the driving links 41. Furthermore, on the circumference of the movable part 30, protruding parts 30a that protrude radially outward are provided at three locations equally spaced in the circumferential direction, and ball parts 44a are also fixed at both side surfaces of each of the protruding parts 30a.
[0027] The socket parts 43b at one end of each pair of passive links 42 are removably fitted onto the ball parts 43a on the corresponding driving link 41, whereby ball joints 43 are formed. Furthermore, the socket parts 44b at the other end of the pair of passive links 42 are removably fitted onto the ball parts 44a on the corresponding protruding part 30a, whereby ball joints 44 are formed.
[0028] Accordingly, the one end of each pair of passive links 42 and the corresponding driving link 41 are rotatably connected by the ball joints 43. Furthermore, the other end of the pair of passive links 42 and the movable part 30 are rotatably connected by the ball joints 44.
[0029] Pins 45p that extend in both directions orthogonal to a plane including the longitudinal axis of each pair of link bodies 42a are provided on the peripheries of the socket parts 43b and 44b of the pair of passive links 42. To the pins 45p, bushes 45 disposed coaxially with the corresponding pins 45p are attached so as to be rotatable about their central axes (axes).
[0030] Then, a biasing member (connecting member) 50 is disposed between the socket parts 43b of each pair of passive links 42, for pulling the socket parts 43b in the directions in which the socket parts 43b come close to each other, and another biasing member (connecting member) 50 is disposed between the socket parts 44b thereof, for pulling the socket parts 44b in the directions in which the socket parts 44b come close to each other.
[0031] Each of the biasing members 50 is a coil spring, for example, and includes hook-shaped hooks 51 at both ends thereof.
[0032] The hooks 51 at both ends of the biasing members 50 attached between one pair of passive links 42 in the state of being attached to the driving link 41 and the movable part 30 are individually hooked on the bushes 45 on the pair of socket parts 43b and the bushes 45 on the pair of socket parts 44b. At this time, the biasing members 50 in the state of being stretched slightly beyond the free length individually connect the socket parts 43b and 44b, to press the socket parts 43b and 44b against the ball parts 43a and 44a, respectively, in the direction of the axis B.
[0033] Therefore, in the state in which the robot 100 has been assembled, each pair of passive links 42 are pulled by the biasing members 50 in the directions in which the passive links 42 come close to each other, whereby the spacing between the passive links 42 is regulated so as not to widen. Furthermore, each of the biasing members 50 is maintained in a slightly stretched state, and inner surfaces of the hooks 51 at both ends are brought into close contact with outer circumferential surfaces of the corresponding bushes 45 by the elastic force corresponding to the amount of stretching of the biasing member 50.
[0034] That is, in the state in which the robot 100 has been assembled, the biasing members 50 maintain a situation in which the pair of passive links 42 do not come off the corresponding driving link 41 and the movable part 30. On the other hand, the distance between the central axes of each pair of pins 45p, which support the hooks 51 of each biasing member 50, is kept at a certain predetermined distance, whereby the biasing member 50 is held so as not to come off the bushes 45.
[0035] Furthermore, when the robot 100 is transported, the three pairs of passive links 42 can be removed from the base part 20 and the movable part 30. The distances between the socket parts 43b and between the socket parts 44b are increased against the elastic forces of the biasing members 50 by using a jig, for example, and the fittings of the socket parts 43b and 44b and the ball parts 43a and 44a are released. Accordingly, each pair of passive links 42 can be removed from the corresponding driving link 41 and the movable part 30.
[0036] When each pair of passive links 42 are removed from the corresponding driving link 41 or the movable part 30, the relative positional relationship between the passive links 42 due to the ball joints 43 and 44 is not maintained. That is, the distance between each pair of pins 45p, which support the hooks 51 at both ends of the biasing member 50, is reduced to a disassembly distance that is less than the predetermined distance, whereby the biasing member 50 can be easily removed from the passive links 42.
[0037] Here, the disassembly distance is, for example, a distance W0 between the central axes of each pair of pins 45p obtained when the two biasing members 50 assembled to each pair of passive links 42 have free lengths, as shown in
[0038] Next, the packaging member 1 according to the first embodiment of the present disclosure will be described on the basis of
[0039] The packaging member 1 is formed of an elastically deformable material, such as urethane foam, rubber, or Styrofoam, and is formed into a rectangular block having a length dimension L1, a width dimension W, and a thickness dimension D, for example, as shown in
[0040] As shown in
[0041] Furthermore, the thickness dimension D of the packaging member 1 is set as large as possible such that an operator can grasp the packaging member 1 with one hand and such that a diagonal dimension in the thickness and length directions becomes large enough with respect to the length dimension L1.
[0042] The packaging method used when the parallel link robot 100 is transported using the thus-structured packaging member 1 of this embodiment will be described below.
[0043] First, the spacing between each pair of passive links 42 assembled in the robot 100 is increased by using a tool, a special jig, or the like, whereby the individual ball joints 43 and 44 are disassembled. Accordingly, a subassembly 60 that is an assembly of a pair of passive links 42 and two biasing members 50 is removed from the driving link 41 and the movable part 30.
[0044] Here, since individual subassemblies 60 have the same structure, the packaging method for one subassembly 60 will be described below, and a description of the packaging method for the other two subassemblies 60 will be omitted.
[0045] In order to remove the subassembly 60, an operator applies, to the pair of link bodies 42a in the vicinity of the driving link 41, for example, forces in the directions in which the link bodies 42a are pulled apart from each other, to temporarily stretch the biasing member 50. Then, the socket parts 43b are separated from the ball parts 43a.
[0046] After that, in the state in which the socket parts 43b are separated from the ball parts 43a, the packaging member 1 is disposed between both link bodies 42a, and the forces applied to the link bodies 42a are released. Then, as shown in
[0047] Similarly, the operator applies, to the pair of link bodies 42a in the vicinity of the movable part 30, forces in the directions in which the link bodies 42a are pulled apart from each other, to temporarily stretch the biasing member 50 and separate the socket parts 44b from the ball parts 44a. Then, in the state in which the socket parts 44b are separated from the ball parts 44a, another packaging member 1 is disposed between both link bodies 42a, and the facing surfaces of the link bodies 42a are brought into close contact with the inner wall surfaces 4 at both ends of the packaging member 1, from outer sides.
[0048] Accordingly, as shown in
[0049] On the other hand, the packaging members 1 push back outward the pair of link bodies 42a with elastic restoring forces thereof. Thus, the subassembly 60, which includes the pair of passive links 42 and the two biasing members 50, and the two packaging members 1 are held in an integrally assembled state, without being disassembled.
[0050] Furthermore, in this state, the distance between the facing surfaces of the pair of link bodies 42a is larger than the distance W1, and the spacings between the pairs of bushes 45 are also maintained in the state of being slightly larger than the disassembly distance W0. Therefore, even in the state of the subassembly 60, the biasing members 50 are held so as not to come off the passive links 42.
[0051] After that, the operator accommodates the subassembly 60 in the state in which the two packaging members 1 are sandwiched, in a packaging box 5, as shown in
[0052] In this way, when the robot 100 is packaged, the individual subassemblies 60 are removed from the driving links 41 and the movable part 30, whereby the individual components can be made into more compact forms. Thus, space efficiency during transportation or storage can be improved, compared with a case in which the robot 100 is packaged without being disassembled.
[0053] Furthermore, since the packaging member 1 is set to a size that fits between a pair of passive links 42, it is sufficient that the packaging box 5 for accommodating each of the subassemblies 60 has a relatively small height dimension. Thus, as shown in
[0054] Furthermore, since the thickness dimension D of the packaging member 1 is set large enough, even if forces act individually in the opposite longitudinal directions on the pair of passive links 42 with the packaging members 1 being sandwiched therebetween, the packaging members 1 will not fall over and come off. Accordingly, it is possible to stably maintain the subassembly 60 in an assembled state, thus facilitating handling of the subassembly 60.
[0055] In this way, by applying the packaging members 1 of this embodiment, even when the subassemblies 60 are removed from the robot 100, the biasing members 50 in the subassemblies 60 can be held in a slightly stretched state. That is, the spacings between the pairs of bushes 45 to which the biasing members 50 are attached can be held in the state of being larger than the disassembly distance W0. Thus, the biasing members 50 can be prevented from unintentionally coming off the subassembly 60.
[0056] Accordingly, when the robot 100 is transported with the subassemblies 60 removed therefrom, the biasing members 50 are in the state of being attached to the pairs of passive links 42, whereby the number of assembly man-hours for the robot 100 at the destination can be reduced.
[0057] Furthermore, since the packaging members 1 are sandwiched and fixed between each pair of passive links 42, the subassembly 60 and the packaging members 1 can be handled as an integrated object. That is, when each subassembly 60 is removed from the driving link 41 and the movable part 30, when the subassembly 60 is accommodated in the packaging box 5, or when the robot 100 is assembled at the destination, the subassembly 60 and the packaging members 1 can be handled in an integrated manner. Accordingly, it is possible to minimize the risk of losing the biasing members 50.
[0058] Furthermore, in this embodiment, since the inner wall surfaces 4 of the grooves 3 at both ends of the packaging member 1 have shapes that are brought into close contact with the outer circumferential surfaces of the corresponding link bodies 42a, the packaging member 1 can be more reliably fixed between the pair of link bodies 42a. Accordingly, when the subassembly 60 is handled, it is not necessary to be conscious of dropping out of the packaging member 1 from the pair of link bodies 42a.
[0059] Note that, in this embodiment, although the packaging member 1 is formed of an elastically deformable material, instead of this, the packaging member 1 may also be formed of a material that is not elastically deformed, such as rigid plastic or wood.
[0060] Furthermore, although the packaging member 1 formed into a rectangular block has been illustrated, the present disclosure is not limited thereto. As shown in
[0061] Furthermore, although the grooves of which the cross-sectional shapes are substantially semicircular have been illustrated above, it is also possible to adopt grooves having arbitrary shapes, such as V-shaped grooves, as long as the grooves are stably brought into close contact with the outer surfaces of the link bodies 42a of the passive links 42.
[0062] Furthermore, as shown in
[0063] In the example shown in
[0064] In this case, instead of a specific disassembly distance obtained when the biasing member 50 has the free length, the distance between the passive links 42 obtained in the state in which contacts between the bushes 45 on the passive links 42 and the hooks 72 are released becomes a disassembly distance. Therefore, the packaging members 1, which are formed of an elastic material or an inelastic material, are sandwiched between the pair of passive links 42, and the screw mechanism 71 is operated to pull the hooks 72, provided at both ends thereof, to each other. Accordingly, the spacing between the pair of passive links 42 is narrowed, whereby the packaging members 1 can be reliably sandwiched therebetween.
[0065] Furthermore, in this embodiment, although the biasing members 50 in the subassembly 60 in which the packaging members 1 have been sandwiched are stretched slightly beyond the free length, the biasing members 50 may be stretched largely beyond the free length.
[0066] For example, if the transportation time of the robot 100 is short, the packaging members 1 may be sandwiched, to increase the spacings between the pair of socket parts 43b and between the pair of socket parts 44b to the extent that those socket parts 43b and 44b can be assembled to the corresponding ball parts 43a and 44a, respectively.
[0067] In this case, when the robot 100 is assembled at the destination, the pairs of socket parts 43b and 44b just need to be brought close to the corresponding ball parts 43a and 44a, respectively, with the packaging members 1 sandwiched in the subassembly 60. Then, in the state in which the pairs of socket parts 43b and 44b are disposed at positions to sandwich the corresponding the ball parts 43a and 44a, respectively, the packaging members 1 are removed. Accordingly, the spacings between the pairs of socket parts 43b and 44b are reduced by the elastic forces of the biasing members 50, whereby the ball parts 43a and 44a are fitted into the socket parts 43b and 44b, respectively.
[0068] Therefore, when the robot 100 is assembled at the destination, since it is not necessary to use a jig or the like to increase the spacing between each pair of passive links 42, there is an advantage that the assembly work for the robot 100 can be performed more easily.
[0069] Furthermore, as shown in
[0070] In this case, there is an advantage that the three subassemblies 60 can be accommodated in one packaging box 5 and packaged more compactly.
[0071] Furthermore, although the case in which a pair of grooves 3 are provided in the packaging member 1 has been illustrated, instead of this, a plurality of pairs of grooves 3 may be provided in the packaging member 1.
[0072] For example, it is also possible that the width dimension W of the packaging member 1 shown in
[0073] In this case, one common packaging member 1 is sandwiched between three pairs of passive links 42 at one ends, and the three pairs of link bodies 42a are fitted into the three pairs of grooves 3 provided in the packaging member 1. Similarly, another common packaging member 1 is sandwiched between the three pairs of passive links 42 at the other ends.
[0074] That is, with only two packaging members 1, all the spacings between the three pairs of link bodies 42a can be held in the state of being larger than the distance W1.
[0075] Furthermore, in this case, the three subassemblies 60 can be handled in an integrated manner and packaged more compactly.
[0076] Furthermore, in this embodiment, although two packaging members 1 are sandwiched between a pair of passive links 42, instead of this, one or three or more packaging members 1 may be sandwiched.
[0077] For example, when the packaging member 1 has a thickness dimension D almost the same as the length of a pair of link bodies 42a, only one packaging member 1 can be sandwiched between the pair of link bodies 42a, thus further improving work efficiency.
[0078] Next, a packaging member 10 and a packaging method according to a second embodiment of the present disclosure will be described below with reference to the drawings.
[0079] Since a description will be given below of a case in which a parallel link robot 100 that is the same as that described above is treated as a packaging target, identical reference numerals and signs are assigned to the components of the parallel link robot 100, and a description thereof will be omitted. Furthermore, identical reference numerals and signs are also assigned to the components of the packaging member 10 having the same structures as those of the above-described packaging member 1, and a description thereof will be omitted.
[0080] As shown in
[0081] The packaging box 5 is formed to a size that can accommodate one subassembly 60 with a slight gap therearound, for example.
[0082] The two packaging members 1 are disposed on the bottom surface inside the packaging box 5 with a spacing therebetween along the longitudinal direction of the packaging box 5 and are fixed thereto with an adhesive etc. Accordingly, the packaging members 1 are disposed at positions sandwiched between a pair of link bodies 42a in one subassembly 60 to be accommodated in the packaging box 5.
[0083] Therefore, when one subassembly 60 is accommodated in the packaging box 5, the facing surfaces of the pair of link bodies 42a are brought into close contact with the pairs of the inner wall surfaces 4 of the two packaging members 1, whereby the relative positional relationship between both link bodies 42a is held.
[0084] The packaging method for the parallel link robot 100 using the thus-structured packaging member 10 of this embodiment will be described below.
[0085] First, an operator removes three subassemblies 60 from the robot 100 in the same way as above.
[0086] After that, while one of the removed subassemblies 60 is being accommodated in the packaging box 5 with the spacing between the link bodies 42a held in the state of being larger than the distance W1, the two packaging members 1 on the bottom surface of the packaging box 5 are inserted between both link bodies 42a. The other two subassemblies 60 are packaged in the same way.
[0087] Accordingly, it is possible to simultaneously perform work for mounting the two packaging members 1 in the subassembly 60 and work for accommodating, in the packaging box 5, the subassembly 60 in which the packaging members 1 are mounted. Therefore, the packaging work becomes easier, whereby the time required for the packaging work can be reduced.
[0088] Note that, in this embodiment, it is also possible to raise or depress a section of the bottom surface inside the packaging box 5, to form contact surfaces 4.
[0089] For example, as shown in
[0090] In this case, the pair of contact surfaces 4 are formed on both sides of the bank part 5b in the width direction and are brought into contact with the facing surfaces of a pair of link bodies 42a in one subassembly 60 to be accommodated inside the packaging box 5. Accordingly, the distance between the link bodies 42a accommodated inside the packaging box 5 can be held in the state of being larger than the distance W1.
[0091] In this case, it is possible to eliminate the packaging members 1 and to reduce the cost of the packaging members 1. Thus, the total cost of the packaging member 10 is reduced, whereby the transportation cost of the robot 100 can be further reduced.
[0092] Although the embodiments of the present disclosure have been described above in detail, the present disclosure is not limited to the above-described individual embodiments. In these embodiments, various additions, replacements, modifications, and partial eliminations can be made without departing from the scope of the invention or without departing from the idea and the gist of the present invention derived from the content stated in the scope of claims and the equivalent thereof. For example, in the above-described embodiments, the order of operations and the order of processing procedures are shown as examples, and the present disclosure is not limited thereto.
[0093] The following notes are further disclosed in relation to the above-described embodiments and modifications.
(Note 1)
[0094] A packaging member (1) for a parallel link robot (100), the packaging member (1) being removably assembled to a subassembly (60) when the subassembly (60) is packaged. The subassembly (60) includes at least a pair of parallel passive links (42) constituting the parallel link robot (100) and at least one connecting member (50), (70) connecting the pair of passive links (42), the connecting member (50), (70) is a member that is connected to the pair of passive links (42) so as to be rotatable about individual axes orthogonal to a plane including longitudinal axes of the pair of passive links (42) and that can be disconnected when a spacing between the axes becomes less than or equal to a predetermined disassembly distance (W0), and the packaging member (1) holds the pair of passive links (42) at relative positions where the spacing is larger than the disassembly distance (W0).
(Note 2)
[0095] The packaging member (1) for a parallel link robot (100), according to note 1, wherein the packaging member (1) is assembled to the subassembly (60) at a position sandwiched between the pair of passive links (42), and the packaging member (1) includes a pair of contact surfaces (4) that are brought into contact with facing surfaces of the pair of passive links (42).
(Note 3)
[0096] The packaging member (1) for a parallel link robot (100), according to note 2, wherein the contact surfaces (4) have shapes that can be brought into close contact with the facing surfaces of the pair of passive links (42).
(Note 4)
[0097] The packaging member (1) for a parallel link robot (100), according to note 2 or 3, wherein the packaging member (1) is formed of an elastically deformable material.
(Note 5)
[0098] The packaging member (1) for a parallel link robot (100), according to one of notes 1 to 4, wherein the packaging member (1) is fixed to a bottom surface of a box body (5) that can accommodate the subassembly (60).
(Note 6)
[0099] The packaging member (1) for a parallel link robot (100), according to one of notes 1 to 4, wherein the packaging member (1) is formed integrally on a bottom surface of a box body (5) that can accommodate the subassembly (60).
(Note 7)
[0100] A packaging method for packaging a subassembly (60) including at least a pair of parallel passive links (42) constituting a parallel link robot (100) and at least one connecting member (50), (70) connecting the pair of passive links (42). The connecting member (50), (70) is a member that is connected to the pair of passive links (42) so as to be rotatable about individual axes orthogonal to a plane including longitudinal axes of the pair of passive links (42) and that can be disconnected when a spacing between the axes becomes less than or equal to a predetermined disassembly distance (W0). The packaging method includes removably assembling, to the subassembly (60), a packaging member (1) that holds the pair of passive links (42) at relative positions where the spacing is larger than the disassembly distance (W0).
REFERENCE SIGNS LIST
[0101] 1 packaging member [0102] 3 groove [0103] 4 inner wall surface (contact surface) [0104] 5 packaging box (box body) [0105] 10 packaging member [0106] 42 passive link [0107] 50 biasing member (connecting member) [0108] 60 subassembly [0109] 70 connecting member [0110] 100 parallel link robot [0111] W0 disassembly distance