Subsea desalination system for shallow water
20230143172 · 2023-05-11
Inventors
- Davoud TAYEBI (Oslo, NO)
- Jo JERNSLETTEN (Haslum, NO)
- Tom Gunnar OMBERG (Oslo, NO)
- Morten HANA (Oslo, NO)
Cpc classification
C02F2303/14
CHEMISTRY; METALLURGY
C02F2209/008
CHEMISTRY; METALLURGY
B01D2313/56
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/04
PERFORMING OPERATIONS; TRANSPORTING
B01D2313/57
PERFORMING OPERATIONS; TRANSPORTING
B01D2313/54
PERFORMING OPERATIONS; TRANSPORTING
B01D2313/903
PERFORMING OPERATIONS; TRANSPORTING
Y02A20/131
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D2313/367
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention relates to shallow water subsea desalination system with a subsea desalination template (20) located on a seabed. A retrievable subsea RO-module (4) is located in a subsea RO-module zone (23) of the subsea desalination template (20) and is connected to a RO-module connection. A seawater booster pump assembly (1) includes a seawater inlet (7) and an outlet in fluid connection with a seawater inlet side of the RO-cartridge assembly. A retrievable subsea booster module (2) includes the seawater booster pump assembly (1). A pressure regulator (11) is in fluid connection with a retentate side of the least one retrievable subsea RO-module (4).
Claims
1. A shallow water desalination system comprising: a subsea desalination template adapted to be located on a seabed, including at least one Reverse Osmosis (RO)-module zone, at least one RO-module connection and desalination template piping in fluid connection with the at least one RO-module connection; at least one retrievable subsea RO-module adapted to be placed in the at least one RO-module zone of the subsea desalination template, the at least one retrievable subsea RO-module including a RO-template connection adapted to be connected to the at least one RO-module connection, and at least one RO-cartridge assembly (3) in fluid connection with the RO-template connection; at least one seawater booster pump assembly with an inlet and an outlet adapted to be in fluid connection with a seawater inlet side of the at least one RO-cartridge assembly; at least one retrievable subsea booster module including at the at least one seawater booster pump assembly; at least one booster module template connection on the at least one retrievable subsea booster module, adapted to be connected to a booster module connection on a template with a booster module zone; at least one desalinated water line adapted to convey desalinated water from the at least one retrievable subsea RO-module to a location above a sea level; and a pressure regulator in fluid connection with a retentate side of the least one retrievable subsea RO-module.
2. The shallow water desalination system of claim 1, wherein the template with a booster module zone is the desalination template.
3. The shallow water subsea desalination system of claim 1, further including at least one desalinated water transport pump assembly in fluid connection with a desalinated water side of the at least one RO-cartridge assembly in the retrievable subsea RO-module.
4. The shallow water desalination system of claim 3, wherein the at least one seawater booster pump assembly and the at least one desalinated water transport pump assembly are located in the booster module.
5. The shallow water desalination system of claim 3, wherein the at least one desalinated water transport pump assembly is located in a retrievable subsea desalinated water transport module, and wherein the retrievable transport module is adapted to be located in a desalinated water transport module zone.
6. The shallow water desalination system of claim 1 wherein the pressure regulator includes an energy recovery assembly.
7. The shallow water desalination system of claim 6, wherein the energy recovery assembly is located in a separate retrievable energy recovery module.
8. The shallow water desalination system of claim 6 wherein the energy recovery assembly includes a turbine aggregate with a turbine and one of an electric generator and a mechanical connection through a transmission to the booster pump or the transport pump.
9. The shallow water desalination system of claim 1, further including at least one retrievable control module located in at least one control module zone on the desalination template.
10. The shallow water desalination system of claim 1, further including a prefilter assembly in a retrievable prefilter module upstream of the booster pump assembly.
11. The shallow water desalination system of claim 10, wherein the retrievable prefilter module includes a filter and is located on a separate filtering and pumping station, and wherein the booster module is located on the filtering and pumping station upstream and in fluid connection with the desalination template.
12. The shallow water desalination system of claim 5, wherein at least one separate pump template with the at least one transport module is located on a downstream side of the at least one subsea desalination template and includes a desalinated water inlet and a desalinated water outlet, whereby the separate pump template with the at least one transport module is adapted to convey the desalinated water from the desalination template.
13. The shallow water desalination system of claim 5, wherein at least one separate pump template with the at least one transport module is located on a downstream side of the at least one subsea desalination template and includes a desalinated water inlet and a desalinated water outlet, whereby the separate pump template with the at least one transport module is adapted to convey the desalinated water from the desalination template.
14. The shallow water desalination system of claim 1, further including a permanent seabed foundation secured to seabed anchoring elements, and wherein any of the subsea templates are adapted to be located on top of the permanent seabed foundation.
15. The shallow water desalination system of claim 1, wherein any of the subsea templates are adapted to be located on a further base template in fluid connection with the desalinated water pipeline and a concentrated seawater outlet.
16. The shallow water desalination system of claim 15, wherein the further subsea base template is adapted to be located on top of a permanent seabed foundation.
17. A subsea desalination booster module for a desalination system, comprising: at least one seawater booster pump assembly with an inlet and an outlet adapted to be in fluid connection with a seawater inlet side of at least one RO-cartridge assembly; and at least one booster module template connection on the at least one retrievable subsea booster module, adapted to be connected to a booster module connection on a template with a booster module zone.
Description
SHORT DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION WITH REFERENCE TO THE FIGS
[0054]
[0055] A shore based desalinated water receiving facility 42 connected to the desalination template 20 through the desalinated water pipeline 43, requires a small footprint comparted to a complete desalination plant.
[0056] The inlet line 45 connected to a separate seawater prefilter station with a prefilter on a separate pump template 46 with one or more seawater prefilter modules 8 form a prefilter template station with a seawater entrance. The one or several prefilter modules 8 include one or several inlet/pre-filters assemblies. A downstream booster module 2 in the subsea template 20, feed seawater through the RO-module 4. The prefilter station is an inlet unit with a seawater entrance on the prefilter of the separate pump template 46 forming a separate structure away from the desalination template 20. Seawater flows through the filtering station for pre-filtration or pre-treatment before it enters the RO-modules 4. Each prefilter assembly may include one or more filters with different properties.
[0057] The booster pump assembly in the booster module 2 on the desalination template 20 increases the seawater pressure up to osmotic pressure. The booster pump assembly 2 also operates as a circulation pump for the desalination system and enables discharge of concentrated seawater through the concentrated seawater outlet 44 at an end of a concentrated seawater line 19 connected to the desalination template 20 in concentrated seawater coupling 29.
[0058] A transport pump assembly in a transport module 6 pumps the desalinated water through the coupling 28, through the desalinated water line 43 and to the desalinated water receiving facility located above the sea-level 41.
[0059] All modules are retrievable and replaceable.
[0060]
[0061] The booster pump assembly 1 in
[0062] The connections 22, 24, 26 in the module zones 21, 23 and 25 are typically fluid couplings but may also include electrical couplings for power and control between the modules and from a control and power unit above sea-level, typically in connection with the desalinated water receiving facility 42 (
[0063] The RO-module 4 includes one or several RO-cartridges in a RO-cartridge assembly 3. The RO-module 4 is located in an RO-module zone 23 and receives pressurized, filtered seawater from the booster module 2 and the desalination template ducting or piping 27 through an RO-module template connection 36 (on the RO-module 4) and through an RO-module connection 24 on the desalination template 20. The RO-module connection 24 also allows desalinated water to flow from the RO-module 4, and into the desalination template ducting or piping 27. The RO-module connection 24 also allows concentrated seawater to flow from the RO-module 4, into the desalination template ducting or piping 27, and into a pressure regulator 11.
[0064] The transport module 6 includes a pump assembly 5. The pump assembly 5 typically includes a desalinated water pump, an electric motor driving the desalinated water pump and various control systems and sensors. The transport module 6 is located in a transport module zone 25 and delivers pressurized desalinated water to the desalinated water line coupling 28 through a transport pump template connection 38 (on the transport module 6) and through a transport module connection 26 on the desalination template 20. The transport module connection 26 also allows desalinated water to flow from the desalination template ducting or piping 27 and into the transport module 6.
[0065] The pressure regulator 11 maintains osmotic pressure in the RO-cartridge assembly 3 and is connected to the desalination template ducting or piping 27 and to the concentrated seawater coupling 29.
[0066]
[0067] The energy recovery assembly 9 is typically a turbine aggregate with a turbine and an electric generator. The turbine aggregate may alternatively be mechanically (or hydraulically) connected through a transmission to the booster pump or the transport pump.
[0068] The turbine must provide a sufficient back pressure to provide the osmotic pressure over the RO-membranes in the RO-cartridge assemblies 3.
[0069] The energy recovery assembly 9 may also include a pressure regulator 11 to ensure that the backpressure always is sufficient to provide the osmotic pressure over the RO-membranes.
[0070] The desalinated water from the RO-cartridge assemblies 3 in the RO-modules 4 flows through the RO-module connection 24 through the ducting 27 to the transport module 6. The desalinated water is pumped through the water line coupling 28, through the water line to the receiving facility. A booster module template connection 34 connects the module with the booster pump with the template and may include connections for both power, control, a water inlet and a water outlet and is connected to the booster module connection 22.
[0071] Similarly connects the RO-module template connection 36 the RO-module with the template and may include connections for both power, control, a water inlet and a water outlet and is connected to the RO-module connection 24.
[0072] Finally does the transport module template connection 38 connect the transport module with the template and may include connections for both power, control, a water inlet and a water outlet and is connected to the transport module connection 26.
[0073] The seawater enters the seawater prefilter module 8 and flows into the seawater prefilter assembly 7. The seawater is filtered with the seawater inlet filter 17 in order to obtain the target feed seawater quality into the system.
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[0075] The seawater prefilter module 8 and the energy recovery module 10 are shown as individual units, but these will typically be located on the desalination template 20 or on separate, dedicated templates (not shown) similar to the desalination template.
[0076] The embodiment of
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[0081] The desalination template in
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[0083] The desalination template 20 in
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[0086] The desalination template 20 in
[0087] The connections in the module zones 21, 23, 25, 33 and 35 are typically fluid couplings but may also include electrical couplings for power and control between the modules and from a control and power unit above sea-level, typically in connection with the desalinated water receiving facility 42 (
[0088] The desalination system described above may also include at least one retrievable control module located in a control module zone on the desalination template or on a separate template.
[0089] The template or templates may be located directly on a seabed or on a dedicated foundations or bases on the seabed. The seawater intake is typically at a distance from the seabed to prevent matter from the seabed from entering the intake.
[0090] The connections of the modules may also include flying leads.
[0091] All the modules may be located in dedicated templates or in one or several common templates.
[0092] All or a selection of the connections to the modules may go through the template or templates.
[0093]
[0094] The subsea desalination template 20 is prefabricated and is installed at a designated water depth. The template is installed as a one-time event landing it on its location using the installation/service vessel 60. The template is designed to support the total weight of a system including installation and operational tools and equipment. The template may contain internal piping or ducts, cables, valves and connections for water, power, data and chemicals. Alternatively, the template is landed on a permanent seabed foundation or base (not shown in
[0095] The subsea desalination template 20 or the seabed foundation is adapted to be located on the seabed and this may involve designing the subsea desalination template/foundation as a permanent base structure located at the seabed with installation slots or zones for modules and serves as a landing and operating base for modules (including desalination modules, pump modules, inlet modules, chemical modules, instrumentation and control modules). Alternatively, the template may be adapted to be located on the seabed by adapting it to be located on a separate permanent base structure installed on the seabed ahead of the template. The subsea desalination template 20 (or the seabed foundation) is fixed to the seabed with suction anchors. Other fixing mechanisms (not shown) may include mud mats, wires, concrete dumps, loads or pillars. A subsea desalination template 20 is usually installed in place permanently or for a long period such as the operation time or life time of the desalination system. The subsea desalination template 20 in
[0096] Alternatively, the subsea desalination template 20 may be located on top of the seabed foundation installed ahead of the subsea desalination template on the seabed.
[0097] The subsea desalination template 20 may be retrieved from the seabed by the service vessel 60. The structure and foundation depend on the actual seabed conditions and requirements.
[0098] When the various subsea elements are installed and fixed at the seabed, a transportation pipeline for desalinated water, power and data cables for pumps and subsea equipment and chemical/supply lines may be installed and connected to the template/s.
[0099] The subsea desalination template 20 may be installed at the seabed with a pipeline and cables (already) connected to it.
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[0101] The desalinated water receiving facility 42 also provides power and two-way data communication to the template.
[0102] The modules include at least one desalination RO-module 4 with a plurality of RO-filter cartridges and one pumping module with a booster pump for continuous feeding of seawater to the RO-filter cartridges and a transportation pump pumping desalinated water to the desalinated water receiving facility 42. The modules including the desalination RO-module 4 stab into the subsea desalination template 20 with stab-in connections e.g. well known from subsea hydrocarbon production facilities. The stab-in connections may connect the desalination RO-module 4 to the subsea desalination template 20 upon landing of the desalination RO-module 4 in a desalination RO-module zone on the subsea desalination template 20.
[0103] Alternatively, these connections may be substituted with connections connected using an ROV (Remotely Operated Vehicle). For the desalination RO-modules with RO-filter cartridges, the connections typically include a connection for seawater, a connection for desalinated water, a connection for concentrated seawater and connections for transferring signals relating to the status of the module. Connections for cleaning chemicals may also be included.
[0104] A concentrated seawater outlet 44 with an extended discharge pipeline is installed in conjunction with the subsea desalination templates 20 to lead the concentrated seawater away from the desalination system. The desalination RO-modules 4 and pump, control and chemical modules are installed on the subsea desalination template 20 at the seabed using e.g. the service vessel 60. The service vessel 60 has a crane with required lifting capacity to reach the subsea desalination template 20 on the seabed. It is advantageous if the service vessel has capacity to carry several modules in one campaign.
[0105] Power to the subsea desalination system is supplied either from shore via subsea power cable/s or by local marine power generation e.g. fuel, wind, solar or wave power. Power and instrumentation cables may be built into the connection line as one cable bundle or laid together. The subsea desalination template 20 may be located on a stand on the foundation to localize the template a certain distance above the seabed to prevent mud and debris from the seabed from being entrained in the water flow to the desalination RO-modules.
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[0109] The control module 86 includes the electronic and logic circuits to monitor and control the desalination system, communicate with a topside control room and execute commands.
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[0111] The control functions may be integrated in at least one module to omit a separate control module.
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[0113] The transport module 6 includes a submergible electric motor and a pump connected by a drive shaft/coupling. The pump provides the necessary head in the desalinated water. Power to the electric motor may be provided by electric jumpers from a power cable termination (not shown) instead of the stab in connections. Such jumpers can be connected and disconnected by an ROV. The pump is connected to the template piping/ducting with a fluid inlet and a fluid outlet. The transport module 6 contain ancillary systems and devices to ensure reliable operation of the pump and motor, e.g. motor cooling system, lubrication system, valves and instrumentation for monitoring and control. The pump module is located downstream of the desalination RO-modules 4.
[0114] The booster module 2 for seawater is placed up-stream of the desalination modules.
[0115]
[0116] The chemical injection module 48 includes a tank or several tanks with chemicals to be injected into the desalination RO-modules 4, in particular on the seawater side of the cartridges to remove fouling, scaling etc. that reduces or prevents flow of water through the cartridges. Chemicals such as citric acid can also be injected into the desalinated side of the cartridges to flush the cartridges in a reversed flow direction.
[0117] In
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[0127] Jumpers 82 and 83 connect the desalination RO-module 4 in the desalination RO-module zone 23, the booster module 2 with the booster pump assembly 57 in the booster module zone 21 and the transport module 6 with transport pump assembly 56 in the transport module zone 25 to indicate that not all the connections need to be made up within the desalination template 20.
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[0129] Similarly, a pump template 68 with the booster module 2 and the transport module 6 installed in their respective pump module zones 21 and 25 is installed on the base template 80 with a pump template zone 67. A template connection 78 forms an interface and connection between pump template 68 and the base template 80.
[0130] A template holding frame 81 on the permanent seabed foundation 85 localizes the base template 80 on the permanent seabed foundation 85.
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[0132] A discharge unit (not shown) may include bespoke discharge modules located on a template to facilitate a controlled and well distributed water discharge. The discharge unit is connected to the desalinated water template. The discharge modules are retrievable and replaceable.
[0133] The desalination system described above with reference to the enclosed figures is remotely monitored, controlled and operated from an onshore control centre or from an offshore surface vessel. The control centre may be anywhere and may be connected to the onshore control centre of the desalination system e.g. via internet. The control centre is connected to the subsea system via an offshore data and instrument cable. All pumps, electrical equipment and instrumentation are typically monitored and controlled via the data and instrumentation cable, or via satellites and a floating buoy. Communication between the floating buoy and satellite could be via e.g. an antenna/sending receiving unit on the sea surface connected to the subsea equipment.
[0134] The electrical equipment and the instrumentation may be monitored and controlled from a vessel operating the desalination system.
[0135] The service vessel may commute between an onshore supply base and the location of the subsea desalination system. The onshore storage supply base may be located near the subsea desalination system where there are spare desalination RO-modules and pump modules ready for shipping. Desalination RO-modules are replaced on a regular basis or every time there is an issue with a certain module. The service vessel can carry one or several new/serviced desalination RO-modules from the onshore supply base to the location of the subsea desalination system and lower the one or several desalination RO-modules onto the desalination template. The new/serviced desalination RO-module is then installed on the subsea template replacing the retrieved desalination RO-module. This operation may continue until all selected subsea modules are replaced with replacement desalination RO-modules. Replacement of the pump, control and chemical modules is executed the same way. The subsea pump, chemical and control modules are lifted onboard the supply vessel before a replacement pump, chemical or control module is lowered and installed on the subsea template replacing the retrieved pump or control module. All the retrieved modules are taken to the supply base onshore for servicing.
[0136] The above embodiments of the invention are described with specific modules and locations. It is however intended that the various solutions can be combined in a system of the invention. For instance, the solution with a line conveying chemicals from the water receiving facility or the solution with a module containing one or several tanks containing chemicals at the seabed can be combined with any of the embodiments. Similarly, may all the embodiments include a booster pump in a dedicated module, or in a combined pumping module with both a booster pump and a transport pump. All the embodiments can be utilized as a floating desalinated water receiving facility or as a receiving facility on land, all the embodiments can utilize a remote seawater entrance etc. Similarly, can the various templates with module zones or template zones be provided in any combination.
[0137] In the above description a template intended to cover a frame located on a seabed or on a foundation on a seabed. The frame includes piping and connections to connect the template to retrievable modules. The term retrievable is intended to cover adapted to be launched or retrieved from a vessel and adapted to be exchangeable and thus include connections and attachments providing simple exchange with an ROV preferably without using divers or other interventions.