Cell Preparation Apparatus and Method
20230142362 · 2023-05-11
Assignee
Inventors
- Tai Jin Jung (Daejeon, KR)
- Su Taek Jung (Daejeon, KR)
- Soon Kwan Kwon (Daejeon, KR)
- Sang Ho Bae (Daejeon, KR)
- Seong Won Choi (Daejeon, KR)
- Yong Jun Lee (Daejeon, KR)
Cpc classification
B65H35/0006
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An apparatus for preparing a cell is provided. The apparatus includes an electrode reel from which an electrode sheet is unwound, wherein the electrode sheet is configured to form a plurality of electrodes, a separator reel from which a separator sheet is unwound, wherein the separator sheet is configured to stack with the electrode while covering the electrode by being folded when the electrode is stably placed, a table having an upper surface on which the electrode and the separator sheet are stably placed, and a nozzle configured to apply an adhesive to at least a portion of a region of the separator sheet stably placed on the table.
Claims
1. An apparatus for preparing a cell, the apparatus comprising: an electrode reel from which an electrode sheet is unwound, wherein the electrode sheet is configured to form a plurality of electrodes; a separator reel from which a separator sheet is unwound, wherein the separator sheet is configured to be stacked with the electrode while covering the electrode by being folded when the electrode is stably placed; a table having an upper surface on which the electrode and the separator sheet are stably placed; and a nozzle configured to apply an adhesive to at least a portion of a region of the separator sheet stably placed on the table.
2. The apparatus for preparing the cell of claim 1, wherein the electrode reel comprises: a first electrode reel from which a first electrode sheet is unwound, wherein the first electrode sheet is configured to form a plurality of first electrodes; and a second electrode reel from which a second electrode sheet is unwound, wherein the second electrode sheet is configured to form a plurality of second electrodes.
3. The apparatus for preparing the cell of claim 2, wherein the nozzle comprises: a first nozzle configured to apply the adhesive to at least a portion of a first region of the separator sheet which covers the second electrode; and a second nozzle configured to apply the adhesive to at least a portion of a second region of the separator sheet which covers the first electrode.
4. The apparatus for preparing the cell of claim 3, wherein the first nozzle and the second nozzle are disposed at opposite sides with the separator sheet disposed therebetween.
5. The apparatus for preparing the cell of claim 3, wherein the first electrode is stably placed in the first region of the separator sheet, and the second electrode is stably placed in the second region of the separator sheet.
6. The apparatus for preparing the cell of claim 5, further comprising: a first header configured to suck the first electrode to stably place the first electrode in the first region; and a second header configured to suck the second electrode to stably place the second electrode in the second region.
7. The apparatus for preparing the cell of claim 3, further comprising: a moving box configured to accommodate the separator sheet, the first nozzle, and the second nozzle therein.
8. The apparatus for preparing the cell of claim 2, wherein the table is configured to linearly reciprocate in a direction in which the separator sheet covers the first electrode and the second electrode.
9. The apparatus for preparing the cell of claim 2, wherein the table is configured to swing back and forth in a direction in which the separator sheet covers the first electrode and the second electrode.
10. The apparatus for preparing the cell of claim 2, wherein one side of the separator sheet is folded to cover the first electrode when the first electrode is stably placed on the separator sheet, and the other side of the separator sheet is folded to cover the second electrode when the second electrode is stably placed on the separator sheet.
11. A method of preparing a cell, the method comprising: cutting a first electrode sheet unwound from a first electrode reel to form a plurality of first electrodes; stably placing a separator sheet unwound from a separator reel on a table; applying an adhesive by a first nozzle to at least a portion of a first region of the separator sheet; stably placing the first electrode in the first region to which the adhesive has been applied; and covering the first electrode with a second region of the separator sheet by folding the separator sheet.
12. The method of claim 11, further comprising: after the covering of the first electrode, cutting a second electrode sheet unwound from a second electrode reel to form a plurality of second electrodes; applying an adhesive by a second nozzle to at least a portion of the second region; stably placing the second electrode in the second region to which the adhesive has been applied; and covering the second electrode with the first region of the separator sheet by folding the separator sheet.
13. The method of claim 12, wherein the covering of the first electrode and the covering of the second electrode comprises the table configured to linearly reciprocate in a direction in which the separator sheet covers the first electrode and the second electrode.
14. The method of claim 12, wherein the covering of the first electrode and the covering of the second electrode comprises the table configured to swing back and forth in a direction in which the separator sheet covers the first electrode and the second electrode.
15. The method of claim 12, wherein the covering of the first electrode and the covering of the second electrode comprises a moving box configured to accommodate the separator sheet, the first nozzle, and the second nozzle therein, the moving box configured to linearly reciprocate in a direction in which the separator sheet covers the first electrode and the second electrode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0041]
MODE FOR CARRYING OUT THE INVENTION
[0042] Advantages and features of the present invention, and implementation methods thereof will be clarified through following embodiments described with reference to the accompanying drawings. The present invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art. Further, the present invention is only defined by scopes of claims. Like reference numerals refer to like elements throughout.
[0043] Unless defined otherwise, all terms (including technical and scientific terms) used herein may be intended to have meanings understood by those skilled in the art. In addition, terms defined in general dictionaries should not be interpreted abnormally or exaggeratedly, unless clearly specifically defined.
[0044] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting of the present invention. In the specification, the terms of a singular form may include plural forms unless referred to the contrary. It will be further understood that the terms “comprises” and/or “comprising” when used in this specification, specify the presence of stated components, but do not preclude the presence or addition of one or more other components.
[0045] Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0046]
[0047] According to an embodiment of the present invention, when stacking an electrode 11 and a separator sheet 122 in a Z-folding form, a displacement of the electrode 11 from its original position may be prevented by applying an adhesive in advance whenever the electrode 11 is stably placed on the separator sheet 122.
[0048] For this purpose, the method of preparing a unit cell according to the embodiment of the present invention includes the steps of: cutting a first electrode sheet 1111 unwound from a first electrode reel 111 to form a plurality of first electrodes 1112; stably placing a separator sheet 122 unwound from a separator reel 121 on a table 16; applying an adhesive by a first nozzle 171 to at least a portion of a first region 1221 of the separator sheet 122; stably placing the first electrode 1112 in the first region 1221 to which the adhesive has been applied; and covering the first electrode 1112 with a second region 1222 of the separator sheet 122 by folding the separator sheet 122.
[0049] Hereinafter, each step illustrated in the flowchart of
[0050]
[0051] As illustrated in
[0052] The electrode reel 111 is a reel on which the electrode sheet is wound, and the electrode sheet is unwound from the electrode reel. Then, the electrode sheet is cut to form the electrode 11. The electrode sheet may be prepared by coating a slurry of an electrode active material, a conductive agent, and a binder on an electrode collector, drying, and then pressing the coated electrode collector.
[0053] According to an embodiment of the present invention, the electrode reel includes the first electrode reel 111 and the second electrode reel 112. The first electrode reel 111 is a reel on which the first electrode sheet 1111 is wound, and the first electrode sheet 1111 is unwound from the first electrode reel 111. In addition, the second electrode reel 112 is a reel on which the second electrode sheet 1121 is wound, and the second electrode sheet 1121 is unwound from the second electrode reel 112. Herein, the first electrode 1112 and the second electrode 1122 may be electrodes 11 having different polarities. That is, if the first electrode 1112 is a positive electrode, the second electrode 1122 may be a negative electrode, and, if the first electrode 1112 is a negative electrode, the second electrode 1122 may be a positive electrode.
[0054] The separator reel 121 is a reel on which the separator sheet 122 is wound, and the separator sheet 122 is unwound from the separator reel 121. Then, the separator sheet 122 is stacked with the electrode 11 which is formed by cutting the electrode sheet. The electrode 11 and the separator sheet 122 are stacked in a Z-folding form. Particularly, according to an embodiment of the present invention, when the first electrode 1112 is stably placed on the separator sheet 122, one side of the separator sheet 122 is folded to cover the first electrode 1112, and, when the second electrode 1122 is stably placed on the separator sheet 122, the other side thereof is folded to cover the second electrode 1122.
[0055] The table 16 is a place where a cell is prepared by stably placing and stacking the electrode 11 and the separator sheet 122 on an upper surface thereof. It is desirable that the upper surface of the table 16 is formed substantially flat so that the cell may be stably prepared. The table 16 may be disposed between the first electrode reel 111 and the second electrode reel 112. Then, when the first electrode sheet 1111 unwound from the first electrode reel 111 is cut to form the first electrode 1112, a first transfer device 141 transfers the first electrode 1112 toward the table 16. Also, when the second electrode sheet 1121 unwound from the second electrode reel 112 is cut to form the second electrode 1122, a second transfer device 142 transfers the second electrode 1122 toward the table 16. That is, since the first electrode 1112 and the second electrode 1122 are respectively transferred from opposite sides of the table 16, it may be easy to alternatingly stack the first electrode 1112 and the second electrode 1122 on the separator sheet 122.
[0056] According to an embodiment of the present invention, the table 16 may linearly reciprocate in a direction in which the separator sheet 122 covers the first electrode 1112 and the second electrode 1122. That is, if the electrode 11 is stacked on the separator sheet 122 whenever the table 16 linearly reciprocates toward the first transfer device 141 and the second transfer device 142, the separator sheet 122 may cover the electrode 11.
[0057] The nozzle 17 applies an adhesive to the separator sheet 122. In this case, if the separator sheet 122 is folded in a direction of covering the electrode 11, the nozzle 17 may apply the adhesive to an upper surface of a region of the separator sheet 122 which covers the electrode 11.
[0058] It is desirable that the adhesive is uniformly applied to the region of the separator sheet 122. However, if the adhesive is applied to an entire surface of the region of the separator sheet 122, an amount of the adhesive applied may be excessively large. Accordingly, the adhesive may flow to the outside of the separator sheet 122 to contaminate other parts, and a function of generating power may not be smooth when a secondary battery is prepared. Thus, the adhesive may be applied to the upper surface of the region of the separator sheet 122 by a spot application method of applying the adhesive in the form of a dot or a line application method of applying the adhesive in the form of a line.
[0059] In contrast, if the amount of the adhesive applied is excessively small, the electrode 11 is still not fixed to the separator sheet 122 while the cell is moved, and the electrode 11 may be out of position. Thus, it is desirable that a spacing between regions to which the adhesive is applied is not excessively large.
[0060] The adhesive must maintain adhesiveness even if a separator is impregnated with an electrolyte solution. Thus, it is desirable that the adhesive has a property of corrosion resistance that is not modified by chemical causes. Such an adhesive is a hot melt adhesive, wherein the adhesive may include a modified olefin-based thermoplastic resin.
[0061] The nozzle 17 includes the first nozzle 171 for applying the adhesive to at least a portion of the first region 1221 of the separator sheet 122 which covers the second electrode 1122; and the second nozzle 172 for applying the adhesive to at least a portion of the second region 1222 of the separator sheet 122 which covers the first electrode 1112. In addition, the first nozzle 171 and the second nozzle 172 are disposed at opposite sides with the separator sheet 122 disposed therebetween. Thus, among the first nozzle 171 and the second nozzle 172, the nozzle 17 located above a region where the separator sheet 122 covers the electrode 11 may apply the adhesive to the region. Specifically, if the second region 1222 covers the first electrode 1112, the second nozzle 172 located above the second region 1222 applies the adhesive to the second region 1222, and, if the first region 1221 covers the second electrode 1122, the first nozzle 171 located above the first region 1221 applies the adhesive to the first region 1221.
[0062] The plurality of first electrodes 1112 and the plurality of second electrodes 1122 are alternatingly attached to one surface of the separator sheet 122 and the other surface thereof, respectively. The first region 1221 refers to a region on one surface of the separator sheet 122 to which the first electrode 1112 is attached while covering the second electrode 1122. In addition, the second region 1222 refers to a region on the other surface of the separator sheet 122 to which the second electrode 1122 is attached while covering the first electrode 1112.
[0063] However, the present invention is not limited thereto, and the nozzle 17 located above the electrode 11 may apply an adhesive to the electrode 11 before the separator sheet 122 covers the electrode 11. Specifically, before the second region 1222 covers the first electrode 1112, the first nozzle 171 located above the first electrode 1112 may apply an adhesive to the first electrode 1112, and, before the first region 1221 covers the second electrode 1122, the second nozzle 172 located above the second electrode 1122 may also apply an adhesive to the second electrode 1122.
[0064] The method of preparing a unit cell according to the embodiment of the present invention may be performed as follows, using the apparatus 1 for preparing a unit cell as described above.
[0065] When the first electrode sheet 1111 is first unwound from the first electrode reel 111, a first cutter 131 cuts the first electrode sheet 1111 (S101). Then, the plurality of first electrodes 1112 are formed. When the first transfer device 141 transfers the first electrode 1112, a first header 151 adsorbs the first electrode 1112.
[0066] When the separator sheet 122 is unwound from the separator reel 121, the separator sheet 122 is stably placed on the upper surface of the table 16 (S102). When the table 16 linearly moves toward the first transfer device 141 that transfers the first electrode 1112, the first nozzle 171 applies an adhesive to at least a portion of the first region 1221 of the separator sheet 122 stably placed on the table 16 (S103).
[0067] When the table 16 linearly moves toward the first transfer device 141, the first header 151 having the first electrode 1112 adsorbed thereon may also linearly move toward the table 16. In addition, when the first header 151 is located above the table 16, as illustrated in
[0068]
[0069] The first electrode 1112 is stably placed in the first region 1221, and, as illustrated in
[0070] When the second electrode sheet 1121 is unwound from the second electrode reel 112, a second cutter 132 cuts the second electrode sheet 1121. Then, a plurality of second electrodes 1122 are formed. When the second transfer device 142 transfers the second electrode 1122, a second header 152 adsorbs the second electrode 1122. When the second region 1222 covers the first electrode 1112, the second nozzle 172 located above the second region 1222 applies an adhesive to at least a portion of the second regions 1222 of the separator sheet 122.
[0071]
[0072] When the table 16 linearly moves toward the second transfer device 142, the second header 152 having the second electrode 1122 adsorbed thereon may also linearly move toward the table 16. In addition, when the second header 152 is located above the table 16, as illustrated in
[0073]
[0074] The second electrode 1122 is stably placed in the second region 1222, and, as illustrated in
[0075] That is, the method of preparing a cell according to the embodiment of the present invention may be performed by repeating the above-described processes.
[0076]
[0077] According to another embodiment of the present invention, a table 16a may swing back and forth in a direction in which the separator sheet 122 covers the first electrode 1112 and the second electrode 1122. Then, accordingly, a first header 151a and a second header 152a may not linearly move, but may swing.
[0078] A method of preparing a unit cell according to another embodiment of the present invention may be performed as follows, using the apparatus 1a for preparing a unit cell as described above.
[0079] When the first cutter 131 cuts the first electrode sheet 1111, a plurality of first electrodes 1112 are formed (S101). The first header 151a adsorbs the first electrode 1112 transferred to the first transfer device 141.
[0080] When the separator sheet 122 is stably placed on an upper surface of the table 16a (S102) and the table 16a swings toward the first transfer device 141, the first nozzle 171 applies an adhesive to at least a portion of the first region 1221 of the separator sheet 122 (S103).
[0081] When the table 16a swings toward the first transfer device 141, the first header 151a having the first electrode 1112 adsorbed thereon may also swing toward the table 16a. In addition, when the upper surface of the table 16a and the first header 151a are positioned to face each other, as illustrated in
[0082]
[0083] When the first electrode 1112 is stably placed in the first region 1221 and, as illustrated in
[0084] When the second cutter 132 cuts the second electrode sheet 1121, a plurality of second electrodes 1122 are formed. The second header 152a adsorbs the second electrode 1122 transferred to the second transfer device 142. The second nozzle 172 located above the second region 1222 applies an adhesive to at least a portion of the second region 1222 of the separator sheet 122.
[0085]
[0086] When the table 16a swings toward the second transfer device 142, the second header 152a having the second electrode 1122 adsorbed thereon may also swing toward the table 16a. In addition, when the upper surface of the table 16a and the second header 152a are positioned to face each other, as illustrated in
[0087]
[0088] When the second electrode 1122 is stably placed in the second region 1222 and, as illustrated in
[0089] That is, the method of preparing a cell according to the another embodiment of the present invention may be performed by repeating the above-described processes.
[0090]
[0091] According to another embodiment of the present invention, a table 16b does not move, but is fixed. In addition, a moving box 18 accommodating the separator sheet 122, a first nozzle 171a, and a second nozzle 172a therein may linearly reciprocate in a direction in which the separator sheet 122 covers the first electrode 1112 and the second electrode 1122. Then, accordingly, the first header 151 and the second header 152 may also linearly move.
[0092] A method of preparing a unit cell according to another embodiment of the present invention may be performed as follows, using the apparatus 1b for preparing a unit cell as described above.
[0093] When the first cutter 131 cuts the first electrode sheet 1111, a plurality of first electrodes 1112 are formed (S101). The first header 151 adsorbs the first electrode 1112 transferred to the first transfer device 141.
[0094] When the separator sheet 122 is stably placed on an upper surface of the table 16b (S102) and the moving box 18 linearly moves toward the second transfer device 142, the first nozzle 171a applies an adhesive to at least a portion of the first region 1221 of the separator sheet 122 (S103).
[0095] When the moving box 18 linearly moves toward the second transfer device 142, the first header 151 having the first electrode 1112 adsorbed thereon may also linearly move toward the table 16b. In addition, when the first header 151 is located above the table 16b, as illustrated in
[0096]
[0097] When the first electrode 1112 is stably placed in the first region 1221 and, as illustrated in
[0098] When the second cutter 132 cuts the second electrode sheet 1121, a plurality of second electrodes 1122 are formed.
[0099] The second header 152 adsorbs the second electrode 1122 transferred to the second transfer device 142. The second nozzle 172a located above the second region 1222 applies an adhesive to at least a portion of the second region 1222 of the separator sheet 122.
[0100]
[0101] When the moving box 18 linearly moves toward the first transfer device 141, the second header 152 having the second electrode 1122 adsorbed thereon may also linearly move toward the table 16b. In addition, when the second header 152 is located above the table 16b, as illustrated in
[0102]
[0103] When the second electrode 1122 is stably placed in the second region 1222 and, as illustrated in
[0104] That is, the method of preparing a cell according to the another embodiment of the present invention may be performed by repeating the above-described processes.
[0105] If the methods of preparing a cell according to the embodiments of the present invention are performed, when stacking the electrode 11 and the separator sheet 122 in a Z-folding form, a displacement of the electrode 11 from its original position may be prevented by applying the adhesive in advance whenever the electrode 11 is stably placed on the separator sheet 122.
[0106] It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the following claims. Accordingly, it is to be understood that the invention has been described by way of illustration and not limitation. Thus, the scope of the invention is defined by the following claims rather than the foregoing detailed description, and it is to be interpreted that all changes or modifications derived from the meaning, scope and equivalent concept of the appended claims are within the scope of the present invention.
DESCRIPTION OF THE SYMBOLS
[0107]
TABLE-US-00001 1: Cell Preparation Apparatus 11: Electrode 16: Table 17: Nozzle 18: Moving Box 111: First Electrode Reel 112: Second Electrode Reel 121: Separator Reel 122: Separator Sheet 131: First Cutter 132: Second Cutter 141: First Transfer Device 142: Second Transfer Device 151: First Header 152: Second Header 171: First Nozzle 172: Second Nozzle 1111: First Electrode Sheet 1112: First Electrode 1121: Second Electrode Sheet 1122: Second Electrode 1221: First Region 1222: Second Region