Welding Jig Micro-Cleaning Apparatus

Abstract

The present invention relates to a welding jig micro-cleaning apparatus, and more particularly a welding jig micro-cleaning apparatus including a housing, a sandbox connected to the housing, an air supply unit connected to the sandbox through with a hose, a blasting gun positioned in the housing, a jig fixing portion positioned at a lower first end of the blasting gun, and a controller, wherein the jig fixing portion includes a magnetic unit configured to fix a welding jig.

Claims

1. A welding jig micro-cleaning apparatus comprising: a housing; a sandbox connected to the housing; an air supply unit connected to the sandbox with a hose; a blasting gun positioned in the housing; a jig fixing portion positioned at a first end of the blasting gun; and a controller, wherein the jig fixing portion comprises a magnetic unit configured to fix a welding jig.

2. The welding jig micro-cleaning apparatus according to claim 1, wherein the jig fixing portion comprises a sliding unit movable in first and second opposing directions at the first end of the blasting gun.

3. The welding jig micro-cleaning apparatus according to claim 2, wherein the sliding unit is rotatable by a predetermined angle in a one of the first and second directions.

4. The welding jig micro-cleaning apparatus according to claim 1, wherein the blasting gun comprises a blasting gun inlet provided at a tip end of the blasting gun, and wherein the blasting gun inlet comprises a discharge port and a suction port.

5. The welding jig micro-cleaning apparatus according to claim 4, wherein the blasting gun inlet comprises a sealing portion.

6. The welding jig micro-cleaning apparatus according to claim 5, wherein the sealing portion contacts a die of the jig fixing portion such that the welding jig is positioned in an inner space of the sealing portion.

7. The welding jig micro-cleaning apparatus according to claim 5, wherein the sealing portion is made of an elastic material.

8. The welding jig micro-cleaning apparatus according to claim 1, wherein the blasting gun is connected to a moving unit so as to be movable in first and second opposing directions.

9. The welding jig micro-cleaning apparatus according to claim 1, wherein the sandbox and the air supply unit are configured to adjust supply amounts of air and sand under control of the controller.

10. The welding jig micro-cleaning apparatus according to claim 1, wherein the housing comprises a housing door, and wherein the housing door comprises an observation window.

Description

DESCRIPTION OF DRAWINGS

[0023] FIG. 1 is a schematic view of a battery cell according to an embodiment of the present invention.

[0024] FIG. 2 is a perspective view showing the external appearance of a welding jig micro-cleaning apparatus according to an embodiment of the present invention.

[0025] FIG. 3 is a schematic view of the micro-cleaning apparatus according to the embodiment of the present invention located in a housing of FIG. 2.

[0026] FIG. 4 is a schematic view of a blasting gun according to an embodiment of the present invention.

BEST MODE

[0027] In the present application, it should be understood that the terms “comprises,” “has,” “includes,” etc. specify the presence of stated features, numbers, steps, operations, elements, components, or combinations thereof, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, elements, components, or combinations thereof.

[0028] In addition, the same reference numbers will be used throughout the drawings to refer to parts that perform similar functions or operations. In the case in which one part is said to be connected to another part in the specification, not only may the one part be directly connected to the other part, but also, the one part may be indirectly connected to the other part via a further part. In addition, that a certain element is included does not mean that other elements are excluded, but means that such elements may be further included unless mentioned otherwise.

[0029] Hereinafter, a micro-cleaning apparatus according to the present invention will be described with reference to the accompanying drawings.

[0030] FIG. 1 is a schematic view of a battery cell according to an embodiment of the present invention.

[0031] Referring to FIG. 1, the battery cell 1 according to the embodiment of the present invention is a pouch-shaped secondary battery. The battery cell 1 may include a battery case 10, an electrode assembly 20, an electrode lead 30, an insulating tape 40, and an electrode tab 50.

[0032] The battery case 10 may define the external appearance of the battery cell 1, and may receive the electrode assembly 20, the electrode lead 30, and the electrode tab 50, a description of which will follow, therein. The battery case 10 may be configured in the form of an aluminum pouch, and an aluminum thin film may be interposed between an insulating layer made of a polymer material and an adhesive layer made of a polymer material of the aluminum pouch.

[0033] The electrode assembly 20 may be received in the battery case 10, and may include a positive electrode plate, a negative electrode plate, and a separator. Each of the electrode plates (positive electrode plates and negative electrode plates) of the electrode assembly 20 may be configured to have a structure in which an active material slurry is applied to an electrode current collector. The active material slurry may generally be formed by stirring active material particles, an auxiliary conductor, a binder, and a plasticizer in the state in which a solvent is added thereto. Each electrode plate may have an uncoated portion to which the active material slurry is not applied, and an electrode tab 50, a description of which will follow, corresponding to each electrode plate may be formed at the uncoated portion.

[0034] The electrode lead 30 may be electrically connected to the electrode assembly 20, and may protrude outwards from the battery case 10. A pair of electrode leads 30 may be provided, and the pair of electrode leads 30 may include a positive electrode lead and a negative electrode lead.

[0035] The pair of electrode leads 30 may be connected to the electrode assembly 20, and may protrude outwards from the battery case 10 in the same direction or in opposite directions.

[0036] The insulating tape 40 may be provided so as to correspond in number to the electrode lead 30. In this embodiment, therefore, a pair of insulating tapes 40 may be provided.

[0037] The pair of insulating tapes 40 may prevent the occurrence of short circuiting between the battery case 10 and the electrode lead 30 and may increase sealing force of the battery case 10.

[0038] The electrode tabs 50 may protrude from the electrode assembly 20 in order to connect the electrode lead 30 and the electrode assembly 20 to each other. Here, the electrode tab 50 may include a positive electrode tab and a negative electrode tab, each of which may be formed so as to protrude from the electrode assembly 20. That is, the positive electrode tab may be formed so as to protrude from the positive electrode plate of the electrode assembly 20, and the negative electrode tab may be formed so as to protrude from the negative electrode plate of the electrode assembly 20.

[0039] The electrode tab 50 may include a plurality of positive electrode tabs and a plurality of negative electrode tabs. In this case, the plurality of positive electrode tabs may be connected to the positive electrode lead, which is one of the electrode leads 30, and the plurality of negative electrode tabs may be connected to the negative electrode lead, which is the other of the electrode leads 30.

[0040] The electrode tab 50 may be coupled to the electrode lead 30 by laser welding. Laser welding exhibits higher welding strength than ultrasonic welding, i.e. conventional main ultrasonic welding, and does not require a considerable welding width, which is required by the main ultrasonic welding. In addition, for laser welding, problems, such as wear or bending of equipment and burning of the electrode tab 50, do not occur when welding is performed, unlike the conventional main ultrasonic welding.

[0041] In addition, for laser welding, the electrode lead 30 and the electrode tab 50 may be fixed and supported by a welding jig. Pollutants, such as spatter, generated during laser welding may attach to the welding jig, which leads to poor welding between the electrode lead 30 and the electrode tab 50.

[0042] FIG. 2 is a perspective view showing the external appearance of a welding jig micro-cleaning apparatus according to an embodiment of the present invention, FIG. 3 is a schematic view of the micro-cleaning apparatus according to the embodiment of the present invention located in a housing of FIG. 2, and FIG. 4 is a schematic view of a blasting gun according to an embodiment of the present invention.

[0043] Referring to FIGS. 2 to 4, the welding jig micro-cleaning apparatus according to the embodiment of the present invention may include a housing 100, a sandbox 200, an air supply unit 300, a controller 400, a jig fixing portion 600, and a blasting gun 500. The jig fixing portion and the blasting gun may be located in the housing 100.

[0044] First, when describing the housing 100 in detail, the housing is a portion that defines the external appearance of the welding jig micro-cleaning apparatus. The housing 100 may be formed in a hexahedral shape having an empty inner space. A housing door 110 may be located at an upper part of a front end of the housing 100. The housing door 110 may be configured to open and close a part of a front surface of the housing 100 and a part of an upper end of the housing. After the housing door 110 is opened, a welding jig 700, a description of which will follow, may be mounted to the jig fixing portion 600 located in the housing or may be separated from the jig fixing portion 600 and taken out to the outside. The housing door 110 may be manually opened and closed, and may be connected to an automatic control system so as to be automatically opened and closed as needed. A sealing means may be provided at a portion at which an edge of the housing door 110 and the housing 100 are connected to each other in tight contact with each other in order to hermetically seal the interior of the housing, whereby it is possible to prevent polluted sand or other pollutants dispersed during cleaning from being discharged to the outside.

[0045] An observation window 120 may be provided in a front surface (x-z plane) of the housing door 110. Cleaning of the welding jig 700 in the housing 100 may be observed through the observation window 120.

[0046] Next, the sandbox 200 and the air supply unit 300 will be described in detail.

[0047] The sandbox 200 may be located above the housing 100, and the air supply unit 300 may be connected to the sandbox 200. The sandbox 200 may be formed in an approximately cylindrical shape or an approximately hexahedral shape. However, the shape of the sandbox is not particularly restricted as long as sand and other necessary members can be received in an inner space thereof.

[0048] The air supply unit 300 may be an air compressor. Compressed air from the air supply unit 300 may be supplied to the sandbox 200 through a compressed air supply hose (not shown). A compressed air distribution means (not shown), a cut-off valve (not shown), a pressure control valve (not shown), and a flow control valve (not shown) may be disposed in the compressed air supply hose. Compressed air from the air supply unit 300 may be supplied to the sandbox 200 and other rear equipment through the compressed air distribution means.

[0049] First compressed air (not shown), which is some of compressed air from the air supply unit 300, may be supplied to the sandbox 200 through a connection pipe (not shown) so as to be mixed with sand.

[0050] A sand and air discharge port (not shown) may be located at a lower end of the sandbox 200, and a three-way valve (not shown) may be located in the air discharge port. Sand and air mixed in the sandbox 200 may be introduced into a first hole of the three-way valve, and second compressed air (not shown), which is compressed air from the air supply unit 300, may be introduced into a second hole of the three-way valve. The compressed air introduced into the second hole and the sand and air mixture introduced into the first hole may be discharged together through a third hole of the three-way valve. Here, the third hole may be connected to a supply hose 530 in order to transfer the sand supplied from the sandbox 200 to the blasting gun 500. The amount and flow speed of sand supplied to the supply hose 530 may be adjusted using the first compressed air and the second compressed air, and a control valve (not shown) may be mounted on a transfer line for the first compressed air and the second compressed air in order to adjust the flow rate of compressed air.

[0051] Next, the controller 400 will be described.

[0052] The controller 400 according to the present invention may be connected to a side surface of the housing 100. The controller 400 may control driving of the air supply unit 300, operation of the control valve (not shown) configured to adjust flow rate of compressed air, upward and downward movement of a support portion 550 of the blasting gun 500, a description of which will follow, on and off of a magnetic unit, and horizontal movement and rotation of a sliding unit 620, a description of which will follow.

[0053] Next, the blasting gun 500 will be described.

[0054] In the present invention, a supply hose 530 connected to the third hole of the three-way valve located at the lower end of the sandbox 200 is connected to the blasting gun 500 to supply the sand and the compressed air discharged from the third hole of the three-way valve to the blasting gun 500. A discharge hose 520 is located spaced apart from the supply hose 530 by a predetermined distance, and the supply hose 530 and the discharge hose 520 extend into a body portion 540 so as to be connected to the body portion 540. Flow of a fluid in the supply hose 530, the discharge hose 520, and the body portion 540 will be described below in detail. The sand and the compressed air introduced into the body portion 540 through the supply hose 530 are sprayed through a blasting gun inlet 510 to remove pollutants from the welding jig 700, a description of which will follow. The body portion 540, which is connected to the supply hose 530 and the discharge hose 520, may be fixed to a side wall of the housing 100 via the support portion 550. In addition, the support portion 550 may be controlled by the controller so as to be movable upwards and downwards. The support portion 550 may be coupled to a vertical moving cylinder (not shown) so as to be movable upwards and downwards, and the vertical moving cylinder may be controlled by the controller 400.

[0055] Referring to FIG. 4, the blasting gun inlet 510 may include a discharge port 511 and a suction port 512. The discharge port 511 may be located at a tip end of an internal flow path (not shown) of the body portion 540 to which the supply hose 530 extending into the body portion 540 is connected. The discharge port 511 may spray the sand and the compressed air supplied from the supply hose 530 to the welding jig 700, a description of which will follow, disposed thereunder in order to clean the welding jig. The internal flow path of the body portion 540 may be a hose or a stainless steel pipe. A partition wall of the body portion 540 is spaced apart from a partition wall of the internal flow path while wrapping the internal flow path of the body portion 540, whereby a space functioning as an external flow path (not shown) is formed. The partition wall of the body portion 540 and the partition wall of the internal flow path are spaced apart from each other, whereby the suction port 512 is formed at a tip end of the blasting gun inlet 510. The suction port 512 is located around the discharge port 511. The discharge hose 520 is connected to the body portion 540 through the partition wall of the body portion so as to be opposite the suction port 512 in the state in which the external flow path is located therebetween. During a process in which the sand and the compressed air are sprayed through the discharge port 511 to remove pollutants from the welding jig 700 in order to clean the welding jig, the sprayed sand and the pollutants separated from the welding jig 700 are suctioned through the suction port 512.

[0056] A sealing portion 560 may be located at an external partition wall around the blasting gun inlet 510. The sealing portion 560 may be coupled to the circumference of the blasting gun inlet 510 so as to extend outwards from the body portion 540, or may be configured to receive the welding jig 700 mounted to the jig fixing portion 600, a description of which will follow, therein.

[0057] A tip end surface of the sealing portion 560 may be brought into tight contact with an upper end surface of a die 610, a description of which will follow, and specifically may be made of an elastic material, such as silicone or synthetic rubber. The reason for this is that, when the jig fixing portion 600 is moved leftwards and rightwards or upwards and downwards, the jig fixing portion comes into contact with the sealing portion 560, whereby damage, such as scratch, to the welding jig 700 mounted to the jig fixing portion 600 is prevented. In addition, the sealing portion 560 may be permanently fixed to the circumference of the blasting gun inlet 510 by adhesion, or may be detachably attached thereto through an attachment and detachment means. Here, the tip end surface of the sealing portion 560, which is brought into tight contact with the die 610, a description of which will follow, may be coated with a metal material. In this case, the extent of tight contact between the sealing portion and the die 610 is improved by a magnetic unit 640, a description of which will follow, which is advantageous in suctioning the removed pollutant, such as spatter.

[0058] Next, the jig fixing portion 600 will be described in detail.

[0059] The jig fixing portion 600 may be located under the blasting gun 500, and may include a die 610, a sliding unit 620, a sliding slit 630, and a magnetic unit 640. The welding jig 700 is located at an upper end of the die 610 so as to be cleaned by the sand and the compressed air sprayed from the discharge port 511 of the blasting gun 500. The die 610 may have a plate shape. The magnetic unit 640 may be located at the die 610 in order to fix the welding jig 700, whereby it is possible to prevent separation or displacement of the welding jig 700 during a cleaning process. The magnetic unit 640 may be constituted by a permanent magnet or an electromagnet. In the case in which the magnetic unit is constituted by an electromagnet, an on-off lever (not shown) may be provided. The magnetic unit 640 may be magnetized or demagnetized by manipulation of the on-off lever. In addition, magnetic force of the magnetic unit may be controlled. In the present invention, therefore, it is preferable for the magnetic unit 640 to be constituted by an electromagnet.

[0060] The die 610 may be connected to the sliding unit 620, and the sliding unit 620 may be connected to a rear sliding driving portion (not shown) through the sliding slit 630, which is formed in the partition wall of the housing 100. The sliding unit 620 may be moved leftwards and rightwards in a horizontal direction by manipulation of the sliding driving portion. After the welding jig 700 is mounted to the upper end of the die 610, the welding jig 700 may be moved under the blasting gun inlet 510 through operation of the sliding unit 620, and cleaning may be performed.

[0061] In addition, a hinge coupling portion (not shown) provided at the sliding unit 620 to allow the die 610 to be rotated by a predetermined angle may be included. As a result, a disposition angle of the welding jig 700 may be adjusted, which is advantageous in effectively removing pollutants from a bent portion of the welding jig 700 through cleaning.

[0062] Although the specific details of the present invention have been described in detail, those skilled in the art will appreciate that the detailed description thereof discloses only preferred embodiments of the present invention and thus does not limit the scope of the present invention. Accordingly, those skilled in the art will appreciate that various changes and modifications are possible, without departing from the category and technical idea of the present invention, and it will be obvious that such changes and modifications fall within the scope of the appended claims.

DESCRIPTION OF REFERENCE NUMERALS

[0063] 1: Battery cell [0064] 10: Battery case [0065] 20: Electrode assembly [0066] 30: Electrode lead [0067] 40: Insulating tape [0068] 50: Electrode tab [0069] 100: Housing [0070] 110: Housing door [0071] 120: Observation window [0072] 200: Sandbox [0073] 300: Air supply unit [0074] 400: Controller [0075] 500: Blasting gun [0076] 510: Blasting gun inlet [0077] 511: Discharge port [0078] 512: Suction port [0079] 520: Discharge hose [0080] 530: Supply hose [0081] 540: Body portion [0082] 550: Support portion [0083] 560: Sealing portion [0084] 600: Jig fixing portion [0085] 610: Die [0086] 620: Sliding unit [0087] 630: Sliding slit [0088] 640: Magnetic unit [0089] 700: Welding jig