Abstract
A motorized magazine loader for loading cartridges into a magazine includes a powered sorting and lifting wheel rotatable about a horizontal axis of rotation, a vertical gravity fed cartridge chute positioned laterally next to the sorting and lifting wheel, an accumulator portion at a lower end of the chute, and a loading portion comprising a receiver for magazines to be loaded and a pusher mechanism for inserting cartridges into the magazines, all supported and substantially contained by a housing. Control circuitry includes jam mediation system.
Claims
1. A magazine loader for loading cartridges into a magazine comprising: a housing including mounting structure for supporting a drive train; a wheel coupled to the drive train and having a plurality of lifting shelves positioned at a periphery of the wheel and spaced therearound, the wheel defining circumferentially spaced singularizing pockets for receiving and lifting cartridges serially in a continuous stream from an unordered batch of cartridges, the unordered batch of cartridges being loosely placed inside an interior of the wheel, the wheel being configured to singularize the cartridges of the batch and raise the cartridges serially as the wheel rotates driven by the drive train; a chute defining a passageway having an opening for receiving each cartridge as the pocket is aligned with the opening, and an exit slot; a loading portion positioned below the chute for receiving each cartridge from the exit slot and comprising a pusher mechanism for pushing each cartridge, serially, into a captured magazine.
2. The magazine loader of claim 1, the housing comprising a cylindrical wall portion extending around the periphery of the wheel, the cylindrical wall portion having a window aligned with the opening in the chute to discharge the cartridge through the window into the chute passageway.
3. The magazine loader of claim 1, wherein the wheel is rotatable about a horizontal axis.
4. The magazine loader of claim 1, wherein the housing comprises a housing enclosure, wherein the wheel is contained within the housing enclosure.
5. The magazine loader of claim 1, wherein the passageway comprises restrictive portions projecting into lateral ends of the passageway, the restrictive portions sized to allow passage of the forward bullet end of each cartridge but not the rearward casing end, whereby when a horizontally oriented cartridge enters the upper portion of the chute, as the cartridge falls downwardly the cartridge is re-oriented with the forward projectile end of the cartridge downward from the rearward casing end.
6. The magazine loader of claim 5, wherein the restrictive portions are sized to allow only the forward bullet end of each cartridge having a reduced diameter to drop within the passageway but restricting the rearward casing end of each cartridge having an increased diameter from dropping.
7. The magazine loader of claim 5, wherein the passageway further defines a lateral portion, whereby when a cartridge enters the lateral portion of the passageway as the cartridge travels down the passageway the cartridge moves laterally and is re-oriented toward a horizontal orientation.
8. The magazine loader of claim 5, wherein the passageway further defines an upright stop surface to stop any lateral movement of the cartridge and a vertical accumulator portion for vertically stacking horizontally oriented cartridges.
9. The magazine loader of claim 1, wherein the loading portion comprises a motorized cartridge pusher mechanism and magazine receiver, wherein a lowermost cartridge position of the vertical accumulator portion is positioned between the motorized cartridge pusher mechanism and the magazine receiver, whereby when a magazine is received in the magazine receiver and a cartridge is in the lowermost cartridge position of the vertical accumulator portion, operation of the pusher mechanism loads the cartridge into the magazine.
10. A loader for loading cartridges into a magazine, the loader comprising: a housing; a chute defining a gravity fed cartridge passageway; a wheel rotatably supported by the housing, a wheel motor operatively coupled to the wheel through a wheel drivetrain for selectively rotating the wheel, wherein, upon rotation, the wheel singularizes the cartridges of the batch while raising each of the cartridges one by one to a wheel discharge slot and transfers the cartridges, one by one, into the passageway; and wherein the passageway is shaped such that each cartridge falls tip first, by force of gravity, until the tip contacts a tip engaging and orienting surface of the chute, and each cartridge rotates to lay onto the tip engaging and orienting surface to orient/rotate each cartridge tip in the same direction, the cartridges sliding down the tip engaging and orienting surface into an accumulator to form a stack in a non-singular column of oriented cartridges in the accumulator, the accumulator having a singular exit slot located below the stack.
11. The magazine loader of claim 10, the housing comprising a cylindrical wall portion extending around the periphery of the wheel, the cylindrical wall portion having a window aligned with the passageway to discharge the cartridge through the window into the chute passageway.
12. The magazine loader of claim 10, wherein the wheel is rotatable about a horizontal axis.
13. The magazine loader of claim 10, wherein the housing comprises a housing enclosure, wherein the wheel is contained within the housing enclosure.
14. The magazine loader of claim 10, wherein the tip engaging and orienting surface is sized to allow only the cartridge tip to drop within the passageway but restricting the rearward casing end from dropping.
15. The magazine loader of claim 14, wherein the passageway further defines a lateral portion, whereby when a cartridge enters the lateral portion of the passageway as the cartridge travels down the passageway the cartridge moves laterally and is re-oriented toward a horizontal orientation.
16. The magazine loader of claim 15, wherein the passageway further defines an upright stop surface to stop any lateral movement of the cartridge and a vertical accumulator portion for vertically stacking horizontally oriented cartridges.
17. The magazine loader of claim 10, further comprising a loading portion having a motorized cartridge pusher mechanism and magazine receiver, wherein a lowermost cartridge position of the vertical accumulator portion is positioned between the motorized cartridge pusher mechanism and the magazine receiver, whereby when a magazine is received in the magazine receiver and a cartridge is in the lowermost cartridge position of the vertical accumulator portion, operation of the pusher mechanism loads the cartridge into the magazine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings included in the present application are incorporated into, and form part of, the specification. They illustrate embodiments of the present disclosure and, along with the description, serve to explain the principles of the disclosure. The drawings are only illustrative of certain embodiments and do not limit the disclosure.
(2) FIG. 1 is a perspective view showing a prior art firearm, a plurality of cartridges and a plurality of magazines for holding cartridges and feeding the cartridges into the firearm.
(3) FIG. 2A is a perspective view showing a magazine loader for loading cartridges into a magazine with an alternate hopper portion.
(4) FIG. 2B is a perspective view showing a magazine loader with an alternate chute portion.
(5) FIG. 2C is a schematic view of a magazine loader according to embodiments.
(6) FIG. 2D is an exploded view of a magazine loader showing principle components without the housing.
(7) FIG. 3A is perspective view showing an embodiment of the magazine loader with a side wall of the housing enclosure removed.
(8) FIG. 3B is a perspective of a housing for a magazine loader depicting the wheel recess for receiving the wheel and hopper portion.
(9) FIG. 4 is a perspective view showing components of a magazine loader on a base.
(10) FIG. 5 is a different perspective view of the magazine loader assembly of FIG. 4.
(11) FIG. 6 is a perspective view showing a magazine loader assembly including a wheel, a chute, and a cartridge loading portion with a cartridge being lifted by the wheel.
(12) FIG. 7 is a perspective view showing a magazine loader housing including a cylindrical wall defining a wheel discharge slot and with a wheel in place.
(13) FIG. 8 is a cross sectional perspective view of the upper portion of a chute.
(14) FIG. 9 is a perspective view showing a chute with cartridges and without an exterior chute panel in place.
(15) FIG. 10 is a perspective view showing a chute with cartridges and without an exterior panel in place.
(16) FIG. 11 is a perspective view of a magazine loader for loading cartridges into a magazine. The magazine loader of FIG. 11 includes a housing and a removable panel that may be detachably attached to the housing and that provides the gravity fed the chute portions.
(17) FIG. 12A is a perspective view showing a removable panel that may be detachably attached to the housing of a magazine loader.
(18) FIG. 12B is a perspective view showing a removable panel that may be detachably attached to the housing of a magazine loader with cartridges falling and becoming oriented.
(19) FIG. 12C is a perspective view showing a removable panel that may be detachably attached to the housing of a magazine loader with cartridges falling and becoming oriented.
(20) FIG. 13 is an exploded perspective view of a pusher mechanism including a pusher and two springs that apply spring forces to the pusher.
(21) FIG. 14 is an exploded perspective view of the pusher mechanism of FIG. 13 from a different position.
(22) FIG. 15 is a diagram/schematic showing a magazine loader system.
(23) FIG. 16 is a diagram showing a magazine loader system.
(24) FIG. 17 is a stylized schematic of the control/operating circuitry.
(25) FIG. 18 is a stylized schematic showing the circuit board.
(26) FIG. 19 is a perspective view showing a door and a door position detector.
(27) FIG. 20 is a perspective view depicting a door detector being operatively coupled to control circuitry.
(28) FIG. 21 is a stylized schematic showing a pusher mechanism for a magazine loader and a cartridge detector, the cartridge detector being operatively coupled to control circuitry.
(29) FIG. 22 is a plan view showing a pusher mechanism for a magazine loader, the pusher including a cartridge detector and a pusher detector for detecting whether a pusher of the pusher mechanism is in a home position.
(30) FIG. 23 is a perspective view showing a magazine loader assembly including a first wheel rotation detector and a second wheel rotation detector, each wheel rotation detector being operatively coupled to control circuitry.
(31) While embodiments of the disclosure are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure.
DETAILED DESCRIPTION
(32) FIG. 1 illustrates a modern sporting rifle 20, such as the rifle commonly known as an AR15, that fires cartridges 102 from loaded magazines 10. The rifle cartridges and the magazines may be, for example, 5.56×45 mm NATO round or a 0.223 Remington round. AR15 magazines have a notch 10.1 for locking the magazine in the rifle.
(33) Referring to FIGS. 2A-3A, a motorized magazine loader 100 for loading cartridges 102 into a magazine 104 is illustrated. The loader generally comprises a housing 105, a hopper portion 105.1, a motorized wheel as 106, operating circuitry 107 including a user interface 107.2, a chute 108, and a magazine loading portion 109 that includes a motorized pusher mechanism 110 and a magazine receiver 111. The loader has a cartridge receiving region 113 defined by an open interior 112 of the wheel.
(34) Referring to FIGS. 2A-3B, the magazine loader 100 has a top 100.2, a bottom 100.3 and includes a housing 105 including a housing base 138 and a housing enclosure 139 fixed thereto, the housing enclosure 139 including exterior wall portions 140. The housing defining a housing interior 105.7.
(35) The upper housing enclosure may comprise a three sided housing enclosure portion 139.2 fixed to the base 138, and a housing side wall portion 139.3 as best shown in FIGS. 3A and 3B. Removal of the side wall portion 139.3 allowing access to the housing interior 105.7 and to internal componentry. The three sided unitary housing enclosure portion 139.2 includes a middle wall portion 139.4 that has a circular recess 139.5 defined by a cylindrical wall portion 148 and a wall plate portion 148.2 traversing the cylindrical wall portions 148, best shown in FIGS. 3A and 3B. As illustrated in FIG. 3B the wheel 106 is received in the circular recess 139.5. The housing components may be formed by injection molding.
(36) As illustrated best in FIGS. 2A-2C and 3A-313, the housing has a taper in the upward direction. That is, the cross-section area taken in a horizontal plane generally decreases in an upwardly direction.
(37) Referring to FIGS. 2C-7, the wheel has circumferentially spaced singularizing pockets 114 for receiving and lifting cartridges serially in a continuous stream from an unordered batch 102.3 of cartridges loosely placed inside the open interior 112 of the wheel 106.
(38) The wheel 106 comprises a hub portion configured as a hub plate 142, an outer ring 144 at a wheel periphery 145, and a plurality of lifting shelves 146 extending between the hub plate 142 and the outer ring 144. The shelves 146 of the wheel 106 and the cylindrical wall 148 of the housing 105 define the plurality of cartridge receiving pockets 114.
(39) In embodiments, the wheel 106 is configured to singularize the cartridges of the batch (without orienting the tip direction of the cartridges) while raising them serially to a wheel discharge slot 116 defined by an opening or window in the cylindrical wall 148. In embodiments, the slot 116 leads into a passageway 118 of the chute portion 108.
(40) Referring to FIGS. 3A-6, a wheel drive 150 including drive train 150.2 is configured to rotate the wheel 106 and the cartridges are thereby circulated in the wheel interior 112 as the wheel 106 rotates. In embodiments, the chassis and housing 105 rotatably supports the wheel 106 as well as the drive motor 162 for the wheel 106 or at unitary motor mount 162.2. The wall plate portion traversing the opening defined by the cylindrical wall and providing drive train mounts for rotating the wheel. The wall plate portion 148.2 may have unitary bearing retention structure 148.3, 148.4 for retaining a pair of bearing sets 148.5, 148.6 axially displaced from one another that support the sorting and lifting wheel shaft, adjacent to the unitary motor mount structure 162.2 for the drive motor.
(41) Referring to FIGS. 2A-2D and 7, the sorting and lifting wheel 106 operates a follows. A batch 102.3 of disordered cartridges are placed in the cartridge receiving region 113. As the wheel rotates individual cartridges are received in the cartridge receiving pockets 114 of the wheel. The cylindrical wall 148 defines a wheel discharge slot 116 positioned to communicate with a passageway 118 defined by a chute body 120. In embodiments, the slot may be placed, with reference to a clock face, at 9:30 to 10:30. In embodiments, at 9:00 to 11:00. Each of the shelves 146 are oriented such that a ramp 146.2 is defined sloping downwardly toward the wheel discharge slot when the shelf is positioned at the wheel discharge slot 116. This angular orientation assists the shelf to grab a cartridge as the wheel rotates through the unordered batch of cartridges in the interior 112 of the wheel. In embodiments, each shelf being sized to grab and retain only a single cartridge in the respective pocket see FIG. 5. The wheel 106, as it is rotated, lifts the cartridges up to the wheel discharge slot 116. As each cartridge receiving pocket 114 becomes aligned with the wheel discharge slot 116, the cartridge rolls or falls out of the cartridge receiving pocket 114, through a wheel discharge slot 116, and into the chute 108 see FIG. 7. Each cartridge that is received in one of the cartridge receiving pockets 114 may have a random one of a first orientation and an opposite second orientation, that is, the cartridge tips will be pointing in opposite directions.
(42) As the cartridges pass through slot 116 they enter the chute 108 at opening 108.2. Referring to FIGS. 2A-2D, and 7-10, an exemplary chute 108 formed of a chute body 120 is configured so that the horizontal aligned and randomly directed cartridges are arranged to be in a common orientation as they fall, that is by the force of gravity, through the passageway 118 defined by the chute body 120. The chute 108 generally has an open passageway thickness T1 slightly greater than a maximum diameter D1 of the cartridge as defined by the casing at the rearward end of the cartridge. See in particular FIG. 8. This passageway thickness T1 generally extends substantially the vertical length L1 of the chute passageway, with the passageway having a rectangular cross-section. The chute having four upwardly extending chute walls 108.4, 108.5, 108.6, 108.7 defining the passageway and being configured as a removable unit. The unit having an s-shape and the housing may have a slot 108.5 or recess to receive the chute, see FIG. 7. The chute having an upper portion 137 with an opposing restrictive structures 131.1, 131.2, 131.3, 131.4 displaced from the chute entry slot 108.2 that effectively narrows the passageway thickness to a lesser thickness T2 of the chute on each of two sides 139.1, 139.2 of the chute, but does not narrow the thickness of the passageway in a central portion 141 of the upper portion 137. The restrictive structures sized to allow the forward end 102.2 of the cartridge 102, due to the reduced diameter D2 of the cartridge forward end, to fall downward but prevents the cartridge rearward end 102.4 to pass through the restrictive structures due to the increased diameter D1 of the rearward end 102.4. Referring specifically to FIGS. 9 and 10, as the forward end falls the cartridge rotates such that the rearward end is upwardly from the forward end and the rearward end becomes more centered in the upper portion 137 where there is no restrictive structure allowing the cartridge to fall, forward end, tip end, first into the mid-portion 137.1 of the chute. The shape of the chute is narrowed such that the cartridges cannot rotate about a horizontal axis that is generally perpendicular to the plane of the chute. An angled portion 137.3 of the chute sweeps in a direction that the tips 102.6 of the bullets are to point thereby general orienting the cartridges to be horizontal such that the cartridges move laterally to the accumulator portion of the chute where they may be stopped by wall 137.5 and they fall downwardly while generally maintaining their horizontal orientation. This provides the cartridges in a vertical stack with all the cartridges pointing with their tips in the same horizontal direction in the accumulator portion 124 ready for insertion into the magazine. The chute having a singular exit slot 126. A lower most cartridge position 124.6 is provided at the bottom of the accumulator portion. Such position may be defined by chute structure or be below the chute body. The chute may be formed of injection molded polymers.
(43) Referring to FIGS. 11-12C, an embodiment with a different forward wall chute configuration is illustrated. The housing 105 has a chute panel recess 121 with the wheel discharge slot 116 positioned at the top of the recess. The recess is defined by an inward insert wall portion 121.5 of the upper enclosure 139. A chute panel 206.1 is removably placeable in the recess whereby chute wall structure 206 on the panel and the inwardly insert wall portion 121.5 combine to define the chute 123.
(44) In this embodiment the opposing restrictive structures 138.5, 138.6, 138.7 and 138.8 are configured as ribs projecting from the wall portion 121.5 and the chute panel 206. The ribs initially projecting inwardly and horizontally at the lateral ends 206.4 and 206.5 of the passageway 118.4 and then extend downwardly and convergingly inwardly with a smooth curvature inwardly. In embodiments the ribs are generally U-shaped. In embodiments each upward leg of the U having an outwardly extending horizontal foot portion and the bottom of the U is open.
(45) The chute panel may be transparent and/or have slots for viewing the passageway and any cartridges therein. The chute panel may be formed from injection molded polymers, for example polycarbonate or polystyrene.
(46) Referring to FIGS. 3A-6 and 11, 13-14, in embodiments, a series of single cartridges is fed, one by one, through the singular exit slot 126 and into the pusher mechanism 110. In embodiments, the pusher mechanism 110 comprises a pusher motor 128 a having a drive shaft 130 and a cam member 132 fixed to the drive shaft 130. The cam member 132 is received in a cam follower with a cavity 134 defined by a pusher 136 of the pusher mechanism 110. The cam member 132 is shaped so that the pusher 136 oscillates in a first direction away from the magazine 104 and a second direction toward the magazine 104 as the cam member 132 rotates in the cam follower cavity 134. As the pusher 136 oscillates, a series of single cartridges are feed, one by one, through the singular exit slot 126. The plunger portion 136.2 of the pusher mechanism 110 pushes the series of single cartridges, one by one, in a direction transverse to the stack, into a captured magazine 104 where the cartridges are received with the magazine spring loaded follower 104.6 retracting. In an embodiment, see FIG. 13, there can be a peak load absorbing spring as part of the drive system for the pusher mechanism. For example, an alternate cam member 132.1 may include a spring member 132.3 extending between an inner hub 132.6 and an outer member 132.4 that counterbalances the loading pressure as the pusher loads a cartridge in a magazine. This provides a significant load reduction on the motor allowing for use of a smaller, lighter, and less powerful motor.
(47) A first spring 152 and a second spring 154 of the pusher mechanism 110 may be seated against the pusher 136. The first spring applies a first spring force to the pusher 136 and the second spring 154 applies a second spring force to the pusher 136 both generally toward the magazine 104.
(48) Referring to FIGS. 13-16, the pusher mechanism 110 of the magazine loader portion 109 may further include a magazine receiver 182 defining a cavity 184 extending along a magazine receiving and withdrawal axis and a magazine retention mechanism comprising a lever 196 pivotally supported by a wall of the magazine holding body. In embodiments, the lever 196 is pivotable about a pivot axis 198. In embodiments, the lever 196 has an actuating portion disposed on a first side of the pivot axis 198 and a blocking member 200 disposed on a second side of the pivot axis 198. In embodiments, the blocking member 200 of the lever 196 is dimensioned and adapted to be received in the complementary interlocking feature, the notch 10.1, of the magazine 104, see FIG. 1. In embodiments, the lever 196 is positioned so that the blocking member 200 extends through an aperture 202 defined by the magazine holding body 182. In embodiments, the lever pivots about a pin 204 that is supported by a wall of the magazine holding body 182. In embodiments, the lever 196 is selectively pivotable between a blocking position in which the blocking member 200 of the lever 196 is received in the complementary interlocking feature of the magazine 104 and a non-blocking position in which the blocking member 200 of the lever 196 is located outside of the complementary interlocking feature of the magazine 104.
(49) A release gate 136.4 may partially define the lowermost cartridge position 124.6 and may be released by a lever 136.9, for example when the magazine is full and there is a stack of cartridges in the accumulator portion. The gate may pivot about a pivot point 136.5 or may slide out of position when the lever is pulled opening the gate. A tray 136.8 below the gate 136.4 may guide the cartridges forward to be collected by the operator.
(50) Referring to FIGS. 3A, 15-24, the magazine loader 100 may further include circuitry 107 operatively coupled to the pusher motor 128 of pusher mechanism 110 and a wheel drive motor 162 of the wheel drive 150, wherein the circuitry 107 comprises one or more processors and a non-transitory computer readable medium storing one or more instruction sets. In embodiments, the one or more instruction sets include instructions configured to be executed by the one or more processors to cause the magazine loader to rotate the wheel so that the wheel singularizes (but doesn't orient) the cartridges of the batch while raising them one by one to a wheel discharge slot and the cartridges are transferred, one by one, through the wheel discharge slot and into a passageway defined by a chute body. In embodiments, the one or more instruction sets include instructions configured to be executed by the one or more processors to cause the magazine loader to oscillate the pusher mechanism to push a series of single cartridges, one by one, in a direction transverse to the stack, into a captured magazine. In embodiments, the one or more instruction sets include instructions configured to be executed by the one or more processors to cause the magazine loader to monitor a current drawn by the pusher motor 128 of the pusher mechanism 110 and cut off a current flow to the pusher motor 128 if the current drawn by the pusher motor 128 is greater than a preselected threshold in order to prevent damage to the magazine loader 100. In embodiments, the one or more instruction sets include instructions configured to be executed by the one or more processors to cause the magazine loader to monitor a current drawn by the wheel drive motor 162 of the wheel drive 150 and cut off a current flow to the wheel drive motor 162 if the current drawn by the wheel drive motor 162 is greater than a preselected threshold in order to prevent damage to the magazine loader 100.
(51) Referring to FIGS. 13-15 and 30, in embodiments, the pusher mechanism 110 of the magazine loader 100 further includes a pusher detector 188 for detecting the presence of a pusher 136 in a home position of the pusher 136. In embodiments, the pusher detector 188 is supported by the magazine holding body 182. In embodiments, the pusher detector 188 comprises a optical sensor having a light source 156 and a light sensor 158. In embodiments, the light source 156 comprises a light emitting diode (LED) and the light sensor 158 comprises a phototransistor. In embodiments, the light source 156 emits a light emission and the light source is positioned such that the light emitting by the light source 156 travels into a cavity defined by the magazine holding body 182. In embodiments, the light sensor 158 provides a signal responsive to light reflected off of the pusher 136 when the pusher 136 is present in its home position.
(52) Referring to FIGS. 15-24, in embodiments, the pusher mechanism 110 of the magazine loader 100 further includes a cartridge detector 183 configured as an optical sensor for detecting the presence of a cartridge 102 in a cartridge receiving area. In embodiments, the cartridge detector 183 is supported by the magazine holding body 182 of the pusher mechanism 110. In embodiments, the cartridge detector 183 is an optical sensor that comprises a light source 156 and a light sensor 158. In embodiments, the light source 156 emits a light emission and the light source is positioned such that the light emitted by the light source 156 travels into the cartridge receiving area. In embodiments, the light sensor 158 provides a signal responsive to light reflected off of a cartridge 102 when a cartridge 102 is present in the cartridge receiving area. Detectors herein can be other than optical sensors, for example such detectors could be inductive sensors or could be mechanical micro switches.
(53) Referring to FIGS. 17-23, the magazine loader 100 may also include a door detector 190 useful for determining whether or not the door 194 is in a closed position. In embodiments, the door 194 is coupled to a rod 210 such that the door 194 and the rod 210 pivot relative to the housing. In embodiments, the door detector 190 is supported by the housing 105 of the magazine loader 100. In embodiments, the door detector 190 comprises a light source 156 and a light sensor 158. In embodiments, the light source 156 emits a light emission and the light source is positioned such that the light emitting by the light source 156 selectively illuminates an ear 208 that is fixed to the rod 210. In embodiments, the light sensor 158 provides a signal responsive to light reflected off of the ear 208 when the door 194 is in its closed position. In embodiments, the light source 156 comprises a light emitting diode (LED) and the light sensor 158 comprises a phototransistor.
(54) Referring to FIGS. 16-18, 23, the magazine loader 100 may also include a first wheel rotation detector 192A and a cartridge presence sensor 192B. In embodiments, the wheel rotation detector 192A provides signals from which it may be inferred that the wheel 106 is rotating. For example, in embodiments, the wheel 106 has a plurality of indicators 212 and each wheel rotation detector 192A comprises a light source 156 and a light sensor 158. In embodiments, the light source 156 of each wheel rotation detector 192A is positioned such that light emitted by the light source 156 momentarily illuminates individual indicators 212 as the wheel 106 rotates. The indicators may be colored or mirrored strips that contrast with the background color of the wheel. In embodiments, the light sensor 158 of each wheel rotation detector 192A provides a signal responsive to light reflected off of the series of individual indicators 212 when the wheel 106 is rotating. The receipt of the signals may be timed by processors in the circuitry for confirming the wheel is rotating normally and for detection of an abnormality in the rotation indicative of a jam. In embodiments, each wheel rotation detector 192A may be supported by the housing of the magazine loader 100, for example at sensor apertures 192.5 on the wall plate portion 148.2, see FIG. 3B. Alternately a rotary encoder 192.7 may be attached to the wheel or wheel drive train 150.2 to monitor the wheel rotation. See FIGS. 4 and 17.
(55) The cartridge presence sensor 192B may be, for example an inductive sensor that can detect the presence or lack of cartridges in the open receiving region of the wheel. This sensor is connected to a processor of the circuitry and can shut down the wheel drive motor and/or provide a signal through the user interface of “empty”. The sensor can be attached to the housing, for example at sensor apertures 192.5 on the wall plate portion 148.2.
(56) With reference to FIGS. 3A, 17-18, it will be appreciated that the magazine loader 100 includes a printed wiring board 166 supporting the circuitry 164. In the embodiment of FIG. 16, the printed wiring board 166 comprises a substrate supporting conductive paths 168, a plurality of electronic components 172, including processors 172.2, all of the circuitry 164.
(57) Referring to FIGS. 3A, 13-18 and 21-22, in embodiments, the pusher mechanism 110 of the magazine loader 100 further includes a pusher detector 188 for detecting the presence of a pusher 136 in a home position of the pusher 136. In embodiments, the pusher detector 188 is operatively coupled to control circuitry 164, the control circuitry 164 comprising one or more processors and a non-transitory computer readable medium storing one or more instruction sets, the one or more instruction sets including instructions configured to be executed by the one or more processors to cause the control circuitry 164 to determine that the pusher 136 is present in the home position based on signals from the pusher detector 188.
(58) Referring to FIGS. 2C and 15-17, in embodiments, the pusher mechanism 110 of the magazine loader 100 may further includes a cartridge detector 183 for detecting the presence of a cartridge 102 in a cartridge receiving area, which is the lowermost cartridge position 124.6. In embodiments, the cartridge detector 183 is operatively coupled to control circuitry 164, the control circuitry 164 comprising one or more processors and a non-transitory computer readable medium storing one or more instruction sets, the one or more instruction sets including instructions configured to be executed by the one or more processors to cause the control circuitry 164 to determine that the a cartridge is present in the cartridge receiving area based on signals from the cartridge detector 183. The lack of a cartridge may preclude operation of the pusher mechanism 110.
(59) Referring to FIGS. 17, 19-20, in embodiments, the magazine loader 100 includes a door detector 190 useful for determining whether or not the door 194 is in a closed position. In embodiments, the door detector 190 is operatively coupled to control circuitry 164, the control circuitry 164 comprising one or more processors and a non-transitory computer readable medium storing one or more instruction sets, the one or more instruction sets including instructions configured to be executed by the one or more processors to cause the control circuitry 164 to determine whether or not the door 194 is in a closed position based on signals from the door detector 190.
(60) Referring to FIGS. 3A and 15-23, in embodiments, the pusher mechanism 110 of the magazine loader 100 further includes a magazine holding body 182 defining a magazine receiving cavity 184 and a magazine detector 186 for detecting the presence of a magazine 104 in the magazine receiving cavity 184. In embodiments, the magazine detector 186 is supported by the magazine holding body 182. In embodiments, the magazine detector 186 comprises optical sensors with a light source 156 and a light sensor 158. In embodiments, the light source 156 comprises a light emitting diode (LED) and the light sensor 158 comprises a phototransistor. In embodiments, the light source 156 emits a light emission and the light source is positioned such that the light emitting by the light source 156 travels into the magazine receiving cavity 184. In embodiments, the light sensor 158 provides a signal responsive to light reflected off of the magazine 104 when the magazine 104 is present in the magazine receiving cavity 184.
(61) Referring to FIGS. 3A and 19-20, the magazine loader 100 may also include a door detector 190 for detecting the presence of a door 194 in a closed position of the door 194. In embodiments, the door detector 190 is supported by the housing 105 of the magazine loader 100. In embodiments, the door detector 190 comprises a light source 156 and a light sensor 158. In embodiments, the light source 156 comprises a light emitting diode (LED) and the light sensor 158 comprises a phototransistor. In embodiments, the light source 156 emits a light emission and the light source is positioned such that the light emitting by the light source 156 illuminates a portion of the door 194. In embodiments, the light sensor 158 provides a signal responsive to light reflected off of the door 194 when the door 194 is in its closed position. In embodiments, the magazine loader 100 also includes a wheel home detector 192 for detecting the presence of the wheel 106 in a home position of the wheel 106. In embodiments, the wheel home detector 192 is supported by the housing 105 of the magazine loader 100. In embodiments, the wheel home detector 192 comprises a light source 156 and a light sensor 158. In embodiments, the light source 156 comprises a light emitting diode (LED) and the light sensor 158 comprises a phototransistor. In embodiments, the light source 156 emits a light emission and the light source is positioned such that the light emitting by the light source 156 illuminates a portion of the wheel 106. In embodiments, the light sensor 158 provides a signal responsive to light reflected off of the wheel 106 when the wheel 106 is in its home position.
(62) The following United States patents are hereby incorporated by reference herein: U.S. Pat. Nos. 4,464,855, 4,689,909, 4,719,715, 4,827,651, 4,829,693, 4,888,902, 4,993,180, 5,249,386, 5,355,606, 5,377,436, 6,810,616, 6,178,683, 6,817,134, 7,059,077, 7,257,919, 7,383,657, 7,487,613, 7,503,138, 7,637,048, 7,805,874, 9,212,859, 9,239,198, 9,347,722 and 9,273,917.
(63) Referring to FIGS. 3A and 15-23, the circuitry 164 may comprise various elements without deviating from the spirit and scope of the present invention. For example, the circuitry may comprise combinational logic, a plurality of state loaders and a clock that provides a clock signal to the combinational logic and the plurality of state loaders. Each state loader may comprise state logic circuitry and a state memory. The state memory may comprise a plurality of memory elements such as flip-flops. The state logic circuitry of the state loader determines the conditions for changing the logical values of bits stored in the state memory. More particularly, the state logic circuitry of the state loader logically combines the binary values of a plurality of inputs with the binary values in the state memory representing the current state to generate a binary number representing the next state. The combinational logic circuitry may comprise various elements without deviating from the spirit and scope of the present description. For example, the combinational logic circuitry may comprise a plurality of discrete electronic components. By way of a second example, combinational logic circuitry may comprise a plurality of electronic components in the form of an application specific integrated circuit (ASIC). Examples of electronic components that may be suitable in some applications include logic gates. Examples of logic gates include, AND gates, NAND gates, OR gates, XOR gates, NOR gates, NOT gates, and the like. These logic gates may comprise a plurality of transistors (e.g., transistor-transistor logic (TTL)).
(64) Still referring to FIGS. 3A and 17-18, the circuitry 164 may comprise various control elements without deviating from the spirit and scope of the present invention. In embodiments, for example, the circuitry 164 may comprise a processor, a memory, an input/output interface, a display, and a bus that communicatively couples the processor to the memory, the display and the input/output interface. In an embodiment, the processor may comprise a collection of one or more logical cores or units for receiving and executing instructions or programs. For example, in embodiments, the processor may be configured to receive and execute various routines, programs, objects, components, logic, data structures, and so on to perform particular tasks. In an embodiment, the memory is a collection of various computer-readable media in the system architecture. In various embodiments, memory can include, but is not limited to volatile media, non-volatile media, removable media, and non-removable media. For example, in embodiments, the memory can include random access memory (RAM), cache memory, read only memory (ROM), flash memory, solid state memory, or other suitable type of memory. In embodiments, the memory includes media that is accessible to the electronic circuitry 164. For example, in some embodiments, the memory includes computer readable media located locally in the circuitry 164 and/or media located remotely to the circuitry 164 and accessible via a network. In some embodiments, the memory includes a program product having a group of one or more logical instructions that are executable by the processor to carry out the functions of the various embodiments of the disclosure. In an embodiment, the bus comprises one or more of any of suitable type of bus structures for communicatively connecting the electronic elements. In various embodiments the bus may include a memory bus or memory controller, a peripheral bus, and a processor or local bus using any of a variety of bus architectures. In some embodiments, the circuitry 164 includes an I/O interface coupled to a processor. The I/O interface may facilitate communication between the various components and the circuitry 164. For example, in embodiments, the I/O interface may be communicatively coupled with one or more sensors. In certain embodiments the I/O interface facilitates communication with input and output devices for interacting with a user. For example, the I/O interface may communicate with one or more devices such, as a user-input device and/or a visual display 180, which enable a user to interact directly with the circuitry 164. The user-input device may comprise a keyboard 176, one or more push buttons 178, a touch screen, or other devices that allows a user to input information. The visual display 180 may comprise any of a variety of visual displays, such as a viewable screen, a set of viewable symbols or numbers, and so on.
(65) The above references in all sections of this application are herein incorporated by references in their entirety for all purposes. Components illustrated in such patents may be utilized with embodiments herein. Incorporation by reference is discussed, for example, in MPEP section 2163.07(B).
(66) “Substantially” when referring to a quality means mostly, unless otherwise defined, when referring to a quantified parameter, unless otherwise defined, means within 10% of that quantified parameter. “Substantially horizontal” means plus or minus 20° from horizontal. “Substantially” and “generally” include the exact quality or quantity described.
(67) All of the features disclosed in this specification (including the references incorporated by reference, including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
(68) Each feature disclosed in this specification (including references incorporated by reference, any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
(69) The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any incorporated by reference references, any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed. The above references in all sections of this application are herein incorporated by references in their entirety for all purposes.
(70) Although specific examples have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement calculated to achieve the same purpose could be substituted for the specific examples shown. This application is intended to cover adaptations or variations of the present subject matter. Therefore, it is intended that the invention be defined by the attached claims and their legal equivalents, as well as the following illustrative aspects. The above described aspects embodiments of the invention are merely descriptive of its principles and are not to be considered limiting. Further modifications of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention.
