FIBER OPTIC CONNECTOR HAVING IMPROVED CABLE TERMINATION ALONG WITH CABLE ASSEMBLIES AND METHODS OF MAKING THE SAME
20230146684 · 2023-05-11
Inventors
- Luiz Alberto Lourenco Rozo (Rio de Janeiro, BR)
- Yuri Dario Popadiuk (Rio de Janeiro, BR)
- Willian Souza Silva (Rio de Janeiro, BR)
Cpc classification
International classification
Abstract
Fiber optic connectors having improved cable termination for attaching the strength members of a fiber optic cable to a crimp body along with cable assemblies and methods of making the same are disclosed. The fiber optic connectors and cable assemblies provide a robust cable termination so that the fiber optic jacket of the fiber optic cable is inhibited from slipping relative to the fiber optic connector when tensile force are applied to the terminated cable. The fiber optic connector allows a mechanical attachment of the strength members of the cable to a crimp body having first and second shells with respective through windows at a rear portion. One or more strength members of the cable are routed from an interior passage of the crimp body through the respective through windows so that the strength members may be secured between an outer barrel of the crimp body and a crimp band for transferring tensile forces to the strength members, rather than the cable jacket.
Claims
1. A fiber optic connector comprising: a connector assembly, the connector assembly comprising a connector body and a ferrule; a crimp body comprising a first shell and a second shell, the crimp body comprising a longitudinal passageway extending from a rear end to a front end for receiving an optical fiber therethrough, wherein the first shell comprises a first window formed through a wall of the first shell at a rear portion of the at the first shell, and the second shell comprises a second window formed through a wall of the second shell at a rear portion of the at the second shell, wherein the front portion of the crimp body comprises a connector assembly securing portion for securing the connector assembly; a crimp band sized for fitting about an outer barrel of the crimp body; and a shroud sized for receiving a portion of the crimp body, and the shroud is configured for keying the fiber optic connector.
2. The fiber optic connector of claim 1, wherein the first window comprises wall portions of the first shell formed on four sides of the first window.
3. The fiber optic connector of claim 1, wherein the second window comprises wall portions of the second shell formed on four sides of the second window.
4. A fiber optic connector comprising: a connector assembly, the connector assembly comprising a connector body and a ferrule; a crimp body comprising a first shell and a second shell along with a longitudinal passageway extending from a rear end to a front end of the crimp body for receiving an optical fiber therethrough, wherein the first shell comprises a first window formed through a wall of the first shell at a rear portion of the at the first shell and comprises wall portions of the first shell formed on four sides of the first window, and the second shell comprises a second window formed through a wall of the second shell at a rear portion of the at the second shell and comprises wall portions of the second shell formed on four sides of the second window, wherein the front portion of the crimp body comprises a connector assembly securing portion for securing the connector assembly; a crimp band sized for fitting about an outer barrel of the crimp body; and a shroud sized for receiving a portion of the crimp body, and the shroud is configured for keying the fiber optic connector.
5. The fiber optic connector of claim 1, wherein the connector assembly securing portion is configured as a first interlocking finger and a second interlocking finger.
6. The fiber optic connector of claim 1, wherein the connector assembly comprises an SC-type of connector.
7. The fiber optic connector of claim 1 being a portion of a cable assembly.
8. A cable assembly comprising a fiber optic connector terminating a fiber optic cable, comprising: the fiber optic connector, comprising: a connector assembly, the connector assembly comprising a connector body and a ferrule; a crimp body comprising a first shell and a second shell along with a longitudinal passageway extending from a rear end to a front end of the crimp body for receiving an optical fiber therethrough, wherein the first shell comprises a first window formed through a wall of the first shell at a rear portion of the at the first shell, and the second shell comprises a second window formed through a wall of the second shell at a rear portion of the at the second shell, wherein the front portion of the crimp body comprises a connector assembly securing portion for securing the connector assembly; a crimp band sized for fitting about an outer barrel of the crimp body; a shroud sized for receiving a portion of the crimp body, and the shroud being configured for keying the fiber optic connector; and the fiber optic cable, comprising: an optical fiber, wherein the optical fiber is attached to the ferrule; a plurality of strength members, wherein the plurality of strength members enter the longitudinal passageway of the crimp body, wherein a first portion of the plurality of strength members extend from the longitudinal passageway of the crimp body through the first window disposed on the first shell and are secured between an outer barrel of the crimp body and the crimp band, and wherein a second portion of the plurality of strength members extend from the longitudinal passageway of the crimp body through the second window disposed on the second shell and are secured between an outer barrel of the crimp body and the crimp band; and a cable jacket.
9. The cable assembly of claim 8, wherein the first window comprises wall portions of the first shell formed on four sides of the first window, and the second window comprises wall portions of the second shell formed on four sides of the second window.
10. The cable assembly of claim 8, wherein fiber optic cable comprises a major cross-sectional dimension of about 5 millimeters or less.
11. The cable assembly of claim 8, wherein the fiber optic cable comprises a round cross-section or a non-round cross-section.
12. The cable assembly of claim 8, wherein termination of the fiber optic connector to the fiber optic cable excludes an adhesive disposed within the crimp body.
13. A method of making a cable assembly comprising a fiber optic connector terminating a fiber optic cable, comprising: preparing an end portion of a fiber optic cable by exposing an optical fiber and a plurality of strength members from a cable jacket at the end portion of the fiber optic cable; placing a plurality of strength members within a longitudinal passageway of a crimp body comprising a first shell and a second shell of the fiber optic connector; routing a first portion of the plurality of strength members from the longitudinal passageway of the crimp body through a first window of the first shell; routing a second portion of the plurality of strength members from the longitudinal passageway of the crimp body through a second window of the second shell; securing the first portion and the second portion of the plurality of strength members between an outer barrel of the crimp body and a crimp band; and attaching the optical fiber to a ferrule of a connector assembly and securing a connector body of the connector assembly to a connector assembly securing portion the crimp body.
14. The method of claim 13, comprising placing the crimp body within a portion of a shroud, wherein the shroud is configured for keying the fiber optic connector.
15. The method of claim 13, wherein the first window comprises wall portions of the first shell formed on four sides of the first window, and the second window comprises wall portions of the second shell formed on four sides of the second window.
16. The method of claim 13, wherein fiber optic cable comprises a major cross-sectional dimension of about 5 millimeters or less.
17. The method of claim 13, wherein the fiber optic cable comprises a round cross-section or a non-round cross-section.
18. The method of claim 13, wherein the connector assembly securing portion is configured as a first interlocking finger and a second interlocking finger.
19. The method of claim 13, wherein the connector assembly comprises an SC-type of connector.
20. The method of claim 14, further comprising placing a coupling nut about the shroud.
Description
BRIEF DESCRIPTION OF THE FIGURES
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[0022]
DETAILED DESCRIPTION
[0023] Reference will now be made in detail to the embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Whenever possible, like reference numbers will be used to refer to like components or parts.
[0024] The concepts disclosed are related to fiber optic connectors having an improved cable termination along with cable assemblies and methods of making the same. The fiber optic connectors (hereinafter “connectors”) disclosed comprise a crimp body comprising a first shell and a second shell that define a longitudinal passageway extending from a rear end to a front end for receiving an optical fiber therethrough. The first shell comprises a first window formed through a wall of the first shell at a rear portion of the first shell. Likewise, the second shell comprises a second window formed through a wall of the second shell at a rear portion of the second shell. The crimp body of the connector allows a mechanical attachment of the strength members of a fiber optic cable to the crimp body by routing first and second portions of the strength members through the respective windows of the first and second shells. Specifically, one or more strength members of the fiber optic cable are routed from a portion of the longitudinal passageway (extending from the rear end to the front end) of the crimp body through the respective windows of the first and second shells so that the strength members may be secured between and outer barrel of the crimp body and a crimp band for transferring tensile forces acting on the fiber optic cable to the strength members secured to the connector.
[0025] Thus, the improved cable termination for connectors disclosed herein provide a robust cable termination so that the fiber optic jacket of the fiber optic cable is inhibited from slipping relative to the connector when tensile forces are applied to the terminated fiber optic cable. The concepts are especially helpful for fiber optic cables having cable jackets with relatively a low-coefficient of friction for the cable jacket material. The concepts disclosed herein are shown with an explanatory OptiTap® connector available from Corning Optical Communications, LLC of Charlotte, N.C. However, the concepts disclosed may be used with other fiber optic connectors having a suitable footprint or construction. Additionally, the connector concepts disclosed are advantageous since they allow the termination of several different fiber optic cables as discussed herein. Various designs, constructions, or features for fiber optic connectors or cable assemblies are disclosed in more detail with respect to explanatory embodiments as discussed herein and may be modified or varied as desired.
[0026]
[0027]
[0028] As depicted, connector 100 comprises a shroud 60 for protecting the connector assembly and keying the connector 100 with a suitable device such as an adapter or other suitable device. Connector 100 may also comprise a coupling nut 64 disposed about a portion of the shroud 60. The coupling nut 64 may rotate about the shroud 60 and has a threaded portion for securing connector 100 engaging complementary threads of a suitable device for optical mating. Connector 100 may also comprise a dust cap 68 for protecting the connector assembly and ferrule end face from dirt, dust, debris or the like. Dust cap 68 may have a threaded portion for engaging the threads of the coupling nut 64 for securing the same. Connector 100 may use other components as desired such as heat shrink sleeves, connector boots and the like.
[0029]
[0030]
[0031] The termination of connector 100 to fiber optic cable 90 routes portions of one or more strength members 94 from a portion of the longitudinal passageway A-A of the crimp body 55 through a respective window 53 of the first and shells 55a,55b so they may be secured using the crimp band 54, thereby mechanically securing and strain-relieving the fiber optic cable 90 to the connector 100 while inhibiting movement or slipping of the cable jacket during cable pulling events. Thus, the concepts disclosed offered improved connector-cable termination compared with conventional connector-cable terminations.
[0032] The connector-cable termination concepts disclosed do not requires adhesive due to the mechanical routing and retention of the strength members 94; however, the use of an adhesive is possible if desired or not.
[0033] Other fiber optic cables 90 may be terminated using connector 100 as well. By way of example,
[0034] The fiber optic cables terminated by connector 100 may have any suitable size, thereby making the connector 100 useful for a variety of cables. For instance, the fiber optic cables 90 of may have a major cross-sectional dimension of 5 millimeters or less. However, the use of other sizes of fiber optic cables are possible as well. For instance, a flat fiber optic drop may have a major cross-sectional dimension of 10 millimeters or less. Of course, other still other suitable fiber optic cables may be used with the connector concepts disclosed. Moreover, suitable connectors may be used with suitable cables according to the concepts disclosed, thereby resulting in numerous cable/connector combinations for the claimed cable assemblies.
[0035]
[0036] Further details of the explanatory connector 100 are described below. In this embodiment, connector 100 includes an industry standard SC-type connector assembly 52 having a connector body 52a, a ferrule 52b in a ferrule holder (not numbered), a spring 52c, and a spring push 52d. As discussed, connector 100 uses a crimp assembly (not numbered) that includes crimp body 55 having first shell 55a and second shell 55b each comprising a respective window 53 and a crimp band 54. Connector 100 may further comprise a shroud 60, a coupling nut 64, a cable boot 66, a heat shrink tube 67, a protective cap 68 secured to the connector 100 by a lanyard 69 and/or end piece 85 as desired. Further, the shroud 60 may comprise one or more grooves for receiving respective O-ring 59 for aiding in making a robust connector suitable for outdoor applications.
[0037] Generally speaking, most of the components of connector 100 may be formed from a suitable polymer. Preferably, the polymer is a UV stabilized polymer such as ULTEM 2210 available from GE Plastics; however, other suitable materials are possible. For instance, stainless steel or any other suitable metal may be used for various components.
[0038] As best shown in
[0039] Crimp band 54 is preferably made from brass, but other suitable crimpable materials may be used such as aluminum or the like. Crimp body 55 is configured for securing connector assembly 52 as well as providing strain relief to fiber optic cable 90. This advantageously results in a relatively compact connector arrangement using fewer components. Moreover, the crimp assembly allows quick and easy assembly. Of course, other embodiments are possible according to the present invention. For instance, connector body 52a may be integrally molded into crimp housing 55 in a ST type configuration so that a twisting motion of the crimp housing secures the ST-type connector with a complementary mating receptacle.
[0040]
[0041] As shown in
[0042] As best shown in
[0043] As shown, the first end 60a of shroud 60 includes at least one opening (not numbered) defined by shroud 60. The at least one opening extends from a medial portion of shroud 60 to first end 60a. In this case, shroud 60 includes a pair of openings on opposite sides of first end 60a, thereby defining alignment portions or fingers 61a,61b. In addition to aligning shroud 60 with receptacle or other device during mating, alignment fingers 61a,61b may extend slightly beyond connector assembly 52, thereby protecting the same. However, the concepts may be practiced without the shroud extending beyond the connector assembly 52. As shown in
[0044] A medial portion of shroud 60 may have a groove 62 for seating an O-ring. The O-ring provides a weatherproof seal between connector 100 and the receptacle or protective cap 68. The medial portion also includes a shoulder that provides a stop for coupling nut 64. Coupling nut 64 has a passageway sized so that it fits over the second end 60b of shroud 60 and easily rotates about the medial portion of shroud 60. In other words, coupling nut 64 cannot move beyond shoulder, but coupling nut 64 is able to rotate with respect to shroud 60. The second end 60B may also be sized for receiving end piece 85 into the passageway as depicted in
[0045] Second end 60b of shroud 60 includes a stepped down portion having a relatively wide groove (not numbered). This stepped down portion and groove are used for securing heat shrink tubing. Heat shrink tubing 67 is used for weatherproofing the transition between the connector 100 and fiber optic cable 90 when assembled. Specifically, the stepped down portion and groove allow for the attachment of heat shrink tubing to the second end 60b of shroud 60. The other end of heat shrink tubing is formed about the cable jacket 98, thereby inhibiting water from entering connector 100.
[0046] After the heat shrink tubing is attached, the boot 66 is slid over heat shrink tubing and a portion of shroud 60. Boot 66 is preferably formed from a flexible material such as KRAYTON. Heat shrink tubing and boot 66 generally inhibit kinking and provide bending strain relief to the cable near connector 100. Boot 66 has a longitudinal passageway (not visible) with a stepped profile therethrough. The first end of the boot passageway is sized to fit over the second end of shroud 60 and heat shrink tubing.
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[0050] Next, the crimp band 54 is deformed about the crimp body 55 using a suitable tool, thereby securing the first portion 94FP and second portion 94SP of the plurality of strength members 94 between an outer barrel 55o of the crimp body 55 and the crimp band 54. Thus, the first portion 94FP and second portion 94SP of strength members are secured to the crimp assembly using a mechanical retention without the use of adhesive. This termination of the connector 100 onto fiber optic cable inhibits a cable jacket 98 with a low-friction cable jacket material from moving during tensile pulling events.
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[0053] Although the disclosure has been illustrated and described herein with reference to explanatory embodiments and specific examples thereof, it will be readily apparent to those of ordinary skill in the art that other embodiments and examples can perform similar functions and/or achieve like results. All such equivalent embodiments and examples are within the spirit and scope of the disclosure and are intended to be covered by the appended claims. It will also be apparent to those skilled in the art that various modifications and variations can be made to the concepts disclosed without departing from the spirit and scope of the same. Thus, it is intended that the present application cover the modifications and variations provided they come within the scope of the appended claims and their equivalents.