VALVE APPARATUS
20230142178 · 2023-05-11
Inventors
Cpc classification
E21B7/067
FIXED CONSTRUCTIONS
E21B17/1014
FIXED CONSTRUCTIONS
International classification
Abstract
A valve apparatus having a valve body configured with a flow passage. There is a main piston movably disposed within the flow passage, and configured to move to and from a first piston position to a second piston position. The valve apparatus also has a movable member movably disposed within the valve body, the movable member comprising: a no-go position for stopping movement of the main piston, and a go position to facilitate movement of the main piston.
Claims
1. A valve apparatus comprising: a valve body comprising a flow passage; a main piston movably disposed within the flow passage, the main piston configured to move to and from a first piston position to a second piston position, and the main piston having an extended piston end and an inner piston passageway; a chamber formed in the valve body, and comprising an at least one movable piston; a blade coupled with the at least one movable piston; a movable member movingly disposed within the valve body, the movable member comprising: a shoulder for stopping movement of the main piston by abutting the extended piston end, and an opening for the extended piston end to pass therethrough; wherein movement of the valve apparatus results in movement of the movable member in a sufficient manner to allow the main piston to move from the first position to the second position, and wherein the second position corresponds with fluid pressure entering the chamber to the movable piston and extending the blade.
2. The valve apparatus of claim 1, wherein the valve body comprises a first housing coupled with a second housing, wherein the chamber is disposed within the first housing, and the movable member is disposed within the second housing.
3. The valve apparatus of claim 1, wherein the main piston comprises a piston port, wherein the valve body comprises a body port proximate the chamber, wherein when the main piston is in its first position the piston port and the body port are unaligned in order to prevent flow to the chamber, and wherein when the main piston is in its second position the piston port and the body port are aligned in order to establish fluid flow between the chamber and inner piston passageway.
4. The valve apparatus of claim 1, wherein the movable member comprises a member body weighted portion and an open portion, wherein the member body weighted portion is configured to prevent the main piston to move to the second position.
5. The valve apparatus of claim 4, wherein upon rotation of the valve apparatus and application of fluid pressure, the extended piston end is able to pass into the open portion whereby the main piston moves to the second position.
6. The valve apparatus of claim 4, wherein the movable member and the valve body each comprises respective tracks proximate to each other, and wherein a set of rollers is disposed between the movable member and the valve body in the respective tracks.
7. The valve apparatus of claim 1, wherein at least a portion of fluid pressure in the chamber is relieved out of a pressure relief cap disposed in the valve body.
8. A valve apparatus comprising: a valve body comprising a flow passage; a main piston movably disposed within the flow passage, the main piston configured to move to and from a first piston position to a second piston position, and the main piston having an extended piston end and an inner piston passageway; a chamber formed in the valve body, and comprising an at least one actuatable device; a movable member movable disposed within the valve body, the movable member comprising: a no-go position for stopping movement of the main piston, and a go position to facilitate movement of the extended piston end; wherein rotation of the valve apparatus results in rotation of the movable member in a sufficient manner to allow the main piston to move from the first position to the second position, and wherein the second position corresponds with fluid pressure entering the chamber to the actuatable device.
9. The valve apparatus of claim 8, wherein the valve body comprises a first housing coupled with a second housing, wherein the chamber is disposed within the first housing, and the movable member is disposed within the second housing.
10. The valve apparatus of claim 8, wherein the main piston comprises a piston port, wherein the valve body comprises a body port proximate the chamber, wherein when the main piston is in its first position the piston port and the body port are unaligned in order to prevent flow to the chamber, and wherein when the main piston is in its second position the piston port and the body port are aligned in order to establish fluid flow between the chamber and inner piston passageway.
11. The valve apparatus of claim 8, wherein the movable member comprises a member body weighted portion and an open portion, wherein the member body weighted portion is configured to prevent the main piston to move to the second position.
12. The valve apparatus of claim 11, wherein upon rotation of the valve apparatus and application of fluid pressure, the extended piston end is able to move whereby the main piston moves to the second position.
13. The valve apparatus of claim 11, wherein the movable member and the valve body each comprises respective tracks proximate to each other, and wherein a set of rollers is disposed between the movable member and the valve body in the respective tracks.
14. The valve apparatus of claim 8, wherein at least a portion of fluid pressure in the chamber is relieved out of a pressure relief cap disposed in the valve body.
15. A valve apparatus comprising: a valve body comprising a flow passage, and a first housing coupled with a second housing; a main piston movably disposed within the flow passage, the main piston configured to move to and from a first piston position to a second piston position, and the main piston having an extended piston end and an inner piston passageway; a chamber formed in the first housing, and comprising an at least one actuatable device; a movable member movably disposed within the second housing, the movable member comprising: a no-go position for stopping movement of the main piston, and a go position to facilitate movement of the extended piston end; wherein predetermined movement of the valve apparatus results in movement of the movable member in a sufficient manner to allow fluid pressure to act on the main piston to move from the first position to the second position, and wherein the second position corresponds with fluid pressure entering the chamber to the actuatable device.
16. The valve apparatus of claim 15, wherein the main piston comprises a piston port, wherein the valve body comprises a body port proximate the chamber, wherein when the main piston is in its first position the piston port and the body port are unaligned in order to prevent flow to the chamber, and wherein when the main piston is in its second position the piston port and the body port are aligned in order to establish fluid flow between the chamber and inner piston passageway.
17. The valve apparatus of claim 16, wherein the movable member comprises a member body weighted portion and an open portion, wherein the member body weighted portion is configured to prevent the main piston to move to the second position.
18. The valve apparatus of claim 17, wherein the movable member and the valve body each comprises respective tracks proximate to each other, and wherein a set of rollers is disposed between the movable member and the valve body in the respective tracks.
19. The valve apparatus of claim 18, wherein at least a portion of fluid pressure in the chamber is relieved out of a pressure relief cap disposed in the valve body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] A full understanding of embodiments disclosed herein is obtained from the detailed description of the disclosure presented herein below, and the accompanying drawings, which are given by way of illustration only and are not intended to be limitative of the present embodiments, and wherein:
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DETAILED DESCRIPTION
[0055] Regardless of whether presently claimed herein or in another application related to or from this application, herein disclosed are novel apparatuses, units, systems, and methods that pertain to improved downhole operations, details of which are described herein.
[0056] Embodiments of the present disclosure are described in detail with reference to the accompanying Figures. In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, such as to mean, for example, “including, but not limited to . . . ”. While the disclosure may be described with reference to relevant apparatuses, systems, and methods, it should be understood that the disclosure is not limited to the specific embodiments shown or described. Rather, one skilled in the art will appreciate that a variety of configurations may be implemented in accordance with embodiments herein.
[0057] Although not necessary, like elements in the various figures may be denoted by like reference numerals for consistency and ease of understanding. Numerous specific details are set forth in order to provide a more thorough understanding of the disclosure; however, it will be apparent to one of ordinary skill in the art that the embodiments disclosed herein may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description. Directional terms, such as “above,” “below,” “upper,” “lower,” “front,” “back,” etc., are used for convenience and to refer to general direction and/or orientation, and are only intended for illustrative purposes only, and not to limit the disclosure.
[0058] Connection(s), couplings, or other forms of contact between parts, components, and so forth may include conventional items, such as lubricant, additional sealing materials, such as a gasket between flanges, PTFE between threads, and the like. The make and manufacture of any particular component, subcomponent, etc., may be as would be apparent to one of skill in the art, such as molding, forming, press extrusion, machining, or additive manufacturing. Embodiments of the disclosure provide for one or more components to be new, used, and/or retrofitted to existing machines and systems.
[0059] Various equipment may be in fluid communication directly or indirectly with other equipment. Fluid communication may occur via one or more transfer lines and respective connectors, couplings, valving, piping, and so forth. Fluid movers, such as pumps, may be utilized as would be apparent to one of skill in the art.
[0060] Numerical ranges in this disclosure may be approximate, and thus may include values outside of the range unless otherwise indicated. Numerical ranges include all values from and including the expressed lower and the upper values, in increments of smaller units. As an example, if a compositional, physical or other property, such as, for example, molecular weight, viscosity, melt index, etc., is from 100 to 1,000. it is intended that all individual values, such as 100, 101, 102, etc., and sub ranges, such as 100 to 144, 155 to 170, 197 to 200, etc., are expressly enumerated. It is intended that decimals or fractions thereof be included. For ranges containing values which are less than one or containing fractional numbers greater than one (e.g., 1.1, 1.5, etc.), smaller units may be considered to be 0.0001, 0.001, 0.01, 0.1, etc. as appropriate. These are only examples of what is specifically intended, and all possible combinations of numerical values between the lowest value and the highest value enumerated, are to be considered to be expressly stated in this disclosure. Numerical ranges are provided within this disclosure for, among other things, the relative amount of reactants, surfactants, catalysts, etc. by itself or in a mixture or mass, and various temperature and other process parameters.
Terms
[0061] The term “connected” as used herein may refer to a connection between a respective component (or subcomponent) and another component (or another subcomponent), which may be fixed, movable, direct, indirect, and analogous to engaged, coupled, disposed, etc., and may be by screw, nut/bolt, weld, and so forth. Any use of any form of the terms “connect”, “engage”, “couple”, “attach”, “mount”, etc. or any other term describing an interaction between elements is not meant to limit the interaction to direct interaction between the elements and may also include indirect interaction between the elements described.
[0062] The term “pipe”, “conduit”, “line”, “tubular”, or the like as used herein may refer to any fluid transmission means, and may (but need not) be tubular in nature.
[0063] The term “engine” as used herein may refer to a machine with moving parts that converts power into motion, such as rotary motion. The engine may be powered by a source, such as internal combustion.
[0064] The term “motor” as used herein may be analogous to engine. The motor may be powered by a source, such as electricity, pneumatic, or hydraulic.
[0065] The term “utility fluid” as used herein may refer to a fluid used in connection with the operation of a heat generating device, such as a lubricant or water. The utility fluid may be for heating, cooling, lubricating, or other type of utility. ‘Utility fluid’ may also be referred to and interchangeable with ‘service fluid’ or comparable.
[0066] The term “mounted” as used herein may refer to a connection between a respective component (or subcomponent) and another component (or another subcomponent), which may be fixed, movable, direct, indirect, and analogous to engaged, coupled, disposed, etc., and may be by screw, nut/bolt, weld, and so forth.
[0067] The term “pipe”, “conduit”, “line”, “tubular”, or the like as used herein may refer to any fluid transmission means, and may (but need not) be tubular in nature.
[0068] The term “pump” as used herein may refer to a mechanical device suitable to use an action such as suction or pressure to raise or move liquids, compress gases, and so forth. ‘Pump’ can further refer to or include all necessary subcomponents operable together, such as impeller (or vanes, etc.), housing, drive shaft, bearings, etc. Although not always the case, ‘pump’ may further include reference to a driver, such as an engine and drive shaft. Types of pumps include gas powered, hydraulic, pneumatic, and electrical.
[0069] Referring now to
[0070]
[0071] For example, the valve 200 may be installed within a tubular 250 (or other type of surrounding structure, which might be anything from part of a body (such as a vein) or a wellbore. The valve 200 may have a valve body configured as a first housing 221, which may be a unitary or integral structure, and thus a primary or main housing. The housing 221 may be contemplated as a blade housing, in that one or more movable blades 223 may be disposed or coupled therewith. In that the applications of use are wide, one of skill would appreciate the configuration of the extending blade 223 may be conformable for any such use. The same being the case for any component of the valve 200.
[0072] Although not shown here, the valve 300 may have one or more ends configured for, coupling with other devices, such as a utility or work strong 254 (e.g., drill string, a medical scope, etc.
[0073] The first housing 221 may be tubular or hollow in nature, and thus may have an inner housing passage or chamber 235. The first housing 221 may contain or house a main piston (or other suitable member) 224. Although not shown here, there may be an energizer (such as a spring) disposed around or engaged with the piston 224 that relates to movement thereof (such as from a first position 200a to a second position 200b).
[0074] The first housing 221 may have one or more (sealed) port(s), which may be configured as main supply ports for (pressurized) fluid 228 to a set of piston chambers (not shown here) associated with the blade(s) 223. The first housing 321 may also have a scribe or reference 230. The reference 230 may be used to illustrate the movement of the housing 221 upon rotation (see reference arrow 251). For example, the housing 221 may be in a first position 200a (
[0075] The first housing 221 may have one or more extendable (movable) pistons, which may be disposed within respective chambers (not viewable here). The pistons 333 may extend/retract (move) radial or laterally with respect to a body axis 234.
[0076] The chambers may be in fluid communication with inner chamber 235, which may depend on the position of the main piston 224. Thus, when the piston 224 is in a first position, the pistons may be in a resting, seated, retracted, etc. position (see
[0077] The valve apparatus 200 may have a movable (rotatable) member 240. Although not shown here, the movable member 240 may have may have bearings or rollers associated therewith, thus ensuring the member 240 may freely move when the housing 221 is rotated.
[0078] Of significance, the moveable member 240 may be in operable communication with the main piston 240, such as by linkage 252. The form or type of linkage 252 is not meant to be limited, and may be mechanical, electrical, hydraulic, or the link, and may be direct or indirect. Whatever the case may be, the point being that the linkage 252 may provide the mechanism for which the main piston 224 may or may not be able to move.
[0079] In the operation of the valve 200 that permits flow of fluid 228, the housing 221 is rotated, and the movable member 240 moves to a position (
[0080] It is worth nothing that the “blades” 223 merely represent but one function of the valve 200 via its linkage 252. Other actions of the valve 200 may be possible. For example, upon proper activation of the linkage (and hence movement of the piston 224 in a sufficient manner to allow fluid 228 to the flow, other actions may occur. For example, a device may be disconnected or delivered. Other actions include open or bypass a flow port. Activate or deactivate a sliding sleeve. Activate or deactivate a latch. Redirect a flow path. Activate or deactivate cutting mechanisms. Activate or deactivate a bladder or balloons. Ability to orient and activate or deactivate, to specific orientations, all of the above.
[0081] Referring now to
[0082]
[0083] Although not shown here, the valve 300 may have one or more ends configured for, coupling with other devices, such as a drill string or a medical scope, allowing fluid to flow or bypass, such as a down hole valve, sliding a sleeve open or close, such as a frac sleeve, releasing a down hole object, such as a casing liner or production string.
[0084] The first housing 321 may be tubular or hollow in nature, and thus may have an inner housing passage or chamber 335. The first housing 321 may contain or house a main piston 324, which may have an elongated piston body 324a. The main piston 324 may have an extended piston end 324b. There may be an energizer (such as a spring) 325 disposed around or engaged with the piston body 324a. There may also be a guide pin groove 326.
[0085] The first housing 321 may have one or more (sealed) port(s) 327, which may be configured as main supply ports for (pressurized) fluid 328 to a set of piston chambers 329. The first housing 321 may also have an external scribe line 330. In embodiments, the scribe line 330 may be lined up with a respective scribe line to a bend (such as of a steerable motor assembly), or a port (such as a down hole valve), or a on off latch (such as a liner and production hanger), or a sliding sleeve (such as a frac sleeve), or a flow or no flow path (such as a circulating sub).
[0086] The first housing 321 may have or houses a guide pin 331, which may be configured to engage with the guide pin groove 326. The guide pin 331 may be held within the housing (such as a housing port 321b) 321 via a respective retainer 332, such as a set screw, insert pin, or the like. The first housing 321 may have one or more extendable (movable) pistons 333, which may be disposed within respective chambers 329. The pistons 333 may extend/retract (move) radial or laterally with respect to a body axis 334.
[0087] The chambers 329 may be in fluid communication with inner chamber 335, which may depend on the position of the main piston 324. Thus, when the piston 324 is in a first position, the pistons 333 may be in a resting, seated, retracted, etc. position (see
[0088] The valve apparatus 300 may also have a cover or cap 336, a spacer 337, and pressure relief cap 338 (which may have a snap ring 339). The valve apparatus 300 may have a movable (rotatable) member 340. For example, the second or bearing housing 322 may have the movable member 340 disposed therein. The movable member 340 may have bearings or rollers 341 associated therewith. In the assembly of the apparatus 300, the bearings 341 may reside within or engage tracks or grooves 343 a,b. For example, the first housing 321 may have a first housing end 321a configured with a first set of grooves 343a. Analogously the second housing 322 may have a second housing end or shoulder 322a configured with a second set of grooves 343b.
[0089] Referring briefly to
[0090] The first housing 621 may have an inner chamber or passage 635 for a main piston 624 to movingly engage and reside therein. The main piston 624 may be movable in such a manner (such as from a first position to a second position) that coincides with establishing fluid communication into a chamber of the housing. Fluid communication may be established through a piston port 627.
[0091] Generally, pressurized fluid may act on the main piston 624 in a manner that results in compression of an energizer, such as a spring 625. As this occurs, ports of the valve 600 may align, thus allowing flow. The ability of the main piston 624 to move may depend on whether an end of the piston 624b is sufficiently movable. That is, there may be a movable member 640 that in its respective first position prevents compression of the spring 625, but in its respective second position allows the end 624b to move into an opening 660, and thus compression of the spring 625 to occur. Movement of the movable member 640 may be facilitated by the presence of rollers, bearings, etc. 641.
[0092] Returning again to
[0093] The movable member 340 may be configured as an offset weight. In this respect, because it is weighted and surrounded on top and bottom by bearings 341, the movable member 340 may settle on a low side or bottom of an inclination (within the second housing 322). As one of skill would appreciate, the force of gravity may act (i.e., pull on) the weight of the movable member 340.
[0094] The movable member 340 may be understood as the only internal mechanism that may move freely, when fluid and pressure are turned off, and the drill string orients the down hole scribe line, from the surface, to the high side or low side of the wellbore. For the purpose of this example explanation, when a pump or other fluid mover are on, and pressurized fluid 328 is delivered into the valve 300, the main piston 324 may not compress or move the energizer 325 far enough to move the extended end 324b of the main piston 324 down past the moveable member 340 sufficiently enough to position the main piston supply port 327 into alignment with the blade housing pressure chamber/ports 342 in order to fill the piston chambers 329 (to subsequently engage or urge the pistons 333 in order to extend the blade 323).
[0095] As such,
[0096] In particular,
[0097] One or lower portion of the movable member 340 may have no passage or opening. AS the movable member 340 may moves freely to the bottom of the housing 322 when fluid flow is off, then the passage way may be always open at the second or upper portion of the member 340.
[0098] In this bottom or low side position or orientation, there is no clear passage way for the piston end 324b to pass when fluid 328 is turned on and the main piston 324 tries to compress the energizer 325. As the main piston 324 may be limited or prohibited in its movement, it is not able to slide down and allow the main piston supply port 327 to line up with the blade housing pressure chamber 342 to supply pressure flow 328 to the chambers 333 in order to extend the blade(s) 232.
[0099] In some embodiments, it may be desirous to keep performing an external operation or movement (such as drilling or insertion) without extending the blade(s) 323 while keeping pressure. For example, drilling with the valve 300 and its blade 323 in the retracted position gives the ability to slide drill with minimal friction from the blade, rotary drill with a steerable mud motor to allow it to build while putting high WOB loads and pull the BHA and drill bit without an additional friction from the blades.
[0100] Only in the event of no pressurized fluid, with rotation or re-orientation to a second position, such as shown in
[0101]
[0102] Since the movable member 340 may move freely inside of the housing 322 when fluid pressure is off, then the passage way may always be open at the top of the movable member. In this top or high side position or orientation, there is a clear passageway (i.e., 360,
[0103] Once flow 328 is turned off, the blade(s) 323 may retract by a set of blade extension springs (see
[0104] The principle of the activating mechanics for the retractable stabilizer embodiment shown is its scribe lines orientation in relationship to the movable member 340. The movable member 340, which may be offset and weighted, may have a center of gravity off center, and yet movable on both ends, top and bottom, by bearings 341. In this respect, the movable member 340 may always move to or settle on the low side or bottom of an inclination or respective surface.
[0105] Referring briefly to
[0106]
[0107] Returning to
[0108] The piston 324 may now move far enough past the movable member 340 whereby the main piston supply port 327 aligns sufficiently with the position of the blade housing pressure chamber/port 342 in order to fill the piston chambers 329. As pressurized fluid 328 may now enter the chambers 329, the pistons 333 may be urged outwardly, thus extending the blade(s) 323 coupled therewith.
[0109] Since the valve 300 is oriented in this top or second position, before delivering the fluid pressure 328 to the chambers 329, it will extend the blade(s) 323 or blades until pressure is reduced or completely stopped, then the blade(s) may retract. As such, the blade(s) 323 may be biased to the retracted or first position of
[0110] If the intent is to move ahead with the blade(s) 323 extended, then keeping the pressurized fluid 328 flowing will produce these results. For example, drilling with the blade 323 in the extended position gives the ability to slide drill with lift and more friction from the blade to produce slightly lower inclination and direction results, rotary drill with a steerable mud motor to allow it to hold while putting high WOB loads, clean the well bore better while rotary drilling, drop angle while rotary drilling and smooth out the areas in the well bore where slide drill modes were used, back ream the well bore when POOH after reaching total depth (TD), lift the drill bit off center while using a rotary steerable BHA with no mud motor, etc.
[0111] If the intent is to move ahead with the blade(s) 323 not extended, then keeping the pressurized fluid 328 flowing will produce these results. For example, drilling with the blade 323 in the non-extended position gives the ability to slide drill with less friction from the blade to produce slightly higher inclination and direction results, rotary drill with a steerable mud motor to allow it to build while putting high WOB loads, build angle while rotary drilling, POOH after reaching total depth (TD) with less friction, drop the drill bit off center while using a rotary steerable BHA with no mud motor, etc.
[0112] Referring now to
[0113]
[0114] When the valve 300 is rotated or otherwise moved in a sufficient manner to facilitate pressurization, and fluid pressure is turned on, the springs 364 may extend, and analogously, the blades 323 may extend.
[0115] It is important to note that the embodiment of this current disclosure should not be limited to only 2 designated pointed or oriented settings in one direction to activate the main piston supply port to line up with the blade housing pressure chamber to supply or shut off drill mud and pressure to the piston chambers to extend or retract the blade or blades. Embodiments herein may include multiple pointed or oriented positions that can each independently extend or retract a multiple or singular designated blade, blades, pad, pads, cutters, latch, latches, external flow and or no flow, etc. at any designed area on the blade housing.
[0116] For example, in the current embodiment it references oriented to the bottom or low side of an inclination to retract a blade(s) and oriented to the top or high side to extend the blade(s). These pointed or oriented positions could be reversed for opposite functionality, or could be oriented or pointed to the left or right of an azimuth direction for additional functionality. There can also be more than two possible pointed or oriented positions that could perform multiple functions to the retractable stabilizer housing. These options can be designed into the scope of the current disclosure and its internal and external component functionality.
[0117] In addition, it was mentioned earlier, that it was not intended to suggest the current disclosure concept to only be limited to the subsurface drilling industry. This disclosure has applications in medical, industrial, automotive and many other industries that can use similar functionality to provide results mentioned in the embodiment of this disclosure.
[0118] While preferred embodiments of the disclosure have been shown and described, modifications thereof may be made by one skilled in the art without departing from the spirit and teachings of the disclosure. The embodiments described herein are exemplary only and are not intended to be limiting. Many variations and modifications of the embodiments disclosed herein are possible and are within the scope of the disclosure. For example, the current embodiment describes only two specific orientations, upper or lower, to achieve it functions, but there can be multiple orientations, (upper, lower, left, right, midway, etc.) that can activate multiple functions as described within the current embodiment.
[0119] Where numerical ranges or limitations are expressly stated, such express ranges or limitations should be understood to include iterative ranges or limitations of like magnitude falling within the expressly stated ranges or limitations. The use of the term “optionally” with respect to any element of a claim is intended to mean that the subject element is required, or alternatively, is not required. Both alternatives are intended to be within the scope of the claim. Use of broader terms such as comprises, includes, having, etc. should be understood to provide support for narrower terms such as consisting of, consisting essentially of, comprised substantially of, and the like.
[0120] Accordingly, the scope of protection is not limited by the description set out above but is only limited by the claims which follow, that scope including all equivalents of the subject matter of the claims. Each and every claim is incorporated into the specification as an embodiment of the present disclosure. Thus, the claims are a further description and are an addition to the preferred embodiments of the present disclosure. The inclusion or discussion of a reference is not an admission that it is prior art to the present disclosure, especially any reference that may have a publication date after the priority date of this application. The disclosures of all patents, patent applications, and publications cited herein are hereby incorporated by reference, to the extent they provide background knowledge; or exemplary, procedural or other details supplementary to those set forth herein.