Multimodal Metallization Systems for Thermoregulation and Methods Thereof
20230142369 · 2023-05-11
Inventors
- Po-Chun Hsu (Durham, NC, US)
- Xiuqiang Li (Durham, NC, US)
- Boran Ma (Durham, NC, US)
- Catherine Brinson (Durham, NC, US)
Cpc classification
A41D31/125
HUMAN NECESSITIES
International classification
Abstract
The present disclosure describes a multimodal adaptive textile with moisture-responsive flaps composed of a nylon/metal heterostructure, which can simultaneously regulate convection, sweat evaporation, and mid-infrared emission to accomplish heat transfer tuning in response to human perspiration vapor. A metal layer contributes to low-emissivity radiative heating and enhances the bimorph actuation performance. The multimodal adaptive mechanism expands the thermal comfort zone compared to traditional static textiles and single-modal adaptive textiles without any electricity or energy input.
Claims
1. A multimodal wearable for thermoregulation, the multimodal wearable comprising: a multilayer body comprising a hygroscopic polymer layer and a metal layer on the hygroscopic polymer layer; and an array of a plurality of flaps pivotally connected the body, wherein the flaps move from a closed state to an open state in response to human perspiration vapor.
2. The multimodal wearable of claim 1 wherein the hygroscopic polymer layer comprises nylon.
3. The multimodal wearable of claim 1 wherein the metal layer comprises silver.
4. The multimodal wearable of claim 1 wherein the metal layer has a thickness of about 50 nm±50%.
5. The multimodal wearable of claim 1 wherein each of the flaps is flat on the body in the closed state and is at a bend angle relative to the body in the open state.
6. The multimodal wearable of claim 5 wherein the bend angle is at least 200 degrees at 80% relative humidity.
7. The multimodal wearable of claim 1 wherein the plurality of flaps cover at least 75% of an area of the body.
8. The multimodal wearable of claim 1 wherein the emissivity of the wearable is less than 0.2 with the plurality of flaps in the closed state.
9. The multimodal wearable of claim 1 further comprising a color layer on the metal layer.
10. The multimodal wearable of claim 9 wherein the color layer comprises a polymer layer with nanoparticles dispersed therein.
11. The multimodal wearable of claim 9 wherein the nanoparticles comprise CuO nanoparticles to provide a black visual appearance.
12. The multimodal wearable of claim 9 wherein the nanoparticles comprise Fe.sub.2O.sub.3 nanoparticles to provide a brown visual appearance.
13. The multimodal wearable of claim 9 wherein the nanoparticles comprise Si nanoparticles to provide a light yellow visual appearance.
14. The multimodal wearable of claim 10 wherein the polymer layer comprises styrene-ethylene-butadiene-styrene (SEBS).
15. The multimodal wearable of claim 1 wherein the flaps pivot and/or curl in response to human perspiration vapor to thereby expose openings in the body.
16. The multimodal wearable of claim 1 wherein the flaps are in the closed state at a relative humidity of about 40% or less, wherein the flaps are in the open state at a relative humidity of about 80% or greater, and wherein the flaps are in a partially open state at relative humidity of between about 40% and about 80%.
17. A method of providing thermoregulation using a multimodal wearable, the method comprising: providing a multimodal wearable comprising a multilayer body comprising a nylon layer and a metal layer on the nylon layer, and an array of a plurality of flaps connected the body; placing the wearable adjacent a human body; and automatically moving the flaps between a closed, flat state and an open state in response to a level of perspiration vapor from the human body.
18. The method of claim 17 wherein, in the open state, the flaps expose openings in the body in the open state to promote convection, radiation, and perspiration evaporation through the openings.
19. The method of claim 18 wherein, in the closed state, the flaps cover the openings such that the metal layer is continuous and has low emissivity to suppress radiation heat loss.
20. An article of clothing comprising: a multilayer body comprising a nylon layer and a silver layer on the nylon layer; and an array of a plurality of flaps hingedly connected the body, wherein the flaps move to an open state in response to human perspiration vapor generating a relative humidity greater than a first threshold level, and wherein the flaps to a closed state in response to human perspiration vapor generating a relative humidity less than a second threshold level, wherein a plurality of openings are formed in the body when the flaps are in the open state to promote convection, radiation, and perspiration evaporation, and wherein the silver layer is continuous with the flaps in the closed state to provide a low-emissivity layer to suppress radiation heat loss.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0062] For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to preferred embodiments and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended, such alteration and further modifications of the disclosure as illustrated herein, being contemplated as would normally occur to one skilled in the art to which the disclosure relates.
[0063] Articles “a” and “an” are used herein to refer to one or to more than one (i.e. at least one) of the grammatical object of the article. By way of example, “an element” means at least one element and can include more than one element.
[0064] “About” is used to provide flexibility to a numerical range endpoint by providing that a given value may be “slightly above” or “slightly below” the endpoint without affecting the desired result.
[0065] The use herein of the terms “including,” “comprising,” or “having,” and variations thereof, is meant to encompass the elements listed thereafter and equivalents thereof as well as additional elements. As used herein, “and/or” refers to and encompasses any and all possible combinations of one or more of the associated listed items, as well as the lack of combinations where interpreted in the alternative (“or”).
[0066] As used herein, the transitional phrase “consisting essentially of” (and grammatical variants) is to be interpreted as encompassing the recited materials or steps “and those that do not materially affect the basic and novel characteristic(s)” of the claimed invention. Thus, the term “consisting essentially of” as used herein should not be interpreted as equivalent to “comprising.”
[0067] Moreover, the present disclosure also contemplates that in some embodiments, any feature or combination of features set forth herein can be excluded or omitted. To illustrate, if the specification states that a complex comprises components A, B and C, it is specifically intended that any of A, B or C, or a combination thereof, can be omitted and disclaimed singularly or in any combination.
[0068] Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. For example, if a concentration range is stated as 1% to 50%, it is intended that values such as 2% to 40%, 10% to 30%, or 1% to 3%, etc., are expressly enumerated in this specification. These are only examples of what is specifically intended, and all possible combinations of numerical values between and including the lowest value and the highest value enumerated are to be considered to be expressly stated in this disclosure.
[0069] Although the present disclosure described with reference to humans, it is envisioned that the systems and methods described herein can also be
[0070] As used herein, the term “subject” and “patient” are used interchangeably herein and refer to both human and nonhuman animals. The term “nonhuman animals” of the disclosure includes all vertebrates, e.g., mammals and non-mammals, such as nonhuman primates, sheep, dog, cat, horse, cow, chickens, amphibians, reptiles, and the like. The methods and compositions disclosed herein can be used on a sample either in vitro (for example, on isolated cells or tissues) or in vivo in a subject (i.e. living organism, such as a patient).
[0071] Unless otherwise defined, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
[0072] Like numbers refer to like elements throughout.
[0073] It is noted that any one or more aspects or features described with respect to one embodiment may be incorporated in a different embodiment although not specifically described relative thereto. That is, all embodiments and/or features of any embodiment can be combined in any way and/or combination. Applicant reserves the right to change any originally filed claim or file any new claim accordingly, including the right to be able to amend any originally filed claim to depend from and/or incorporate any feature of any other claim although not originally claimed in that manner. These and other objects and/or aspects of the present invention are explained in detail in the specification set forth below.
[0074] One aspect of the present disclosure provides an electrochemical device that can switch between solar heating and radiative cooling mode to utilize renewable heating and cooling sources for building envelopes, wearable applications, and other heat management. The device is thin, lightweight, safe, and does not have any moving parts.
[0075] The heat transfer between the human body and environment through clothing mainly includes four mechanisms: conduction and convection, radiation, and sweat evaporation. Based on different forms of heat transfer, various passive smart textiles/wearables have been developed to regulate heat conduction and heat convection, heat radiation, or sweat evaporation to achieve personal thermal management. To enhance the functionality, sweat-responsive thermal regulation strategies have been demonstrated, which can automatically adjust the heat transfer coefficients in response to sweat vapor. These adaptive textiles/wearables have the tunability advantages as active thermal textiles/wearables but with minimal or even zero energy consumption, making them a promising new approach for personal thermal management. Currently, sweat-responsive thermoregulation can be divided into two categories. One is based on the bicomponent fibers that can convert the yarns between tight and loose forms. The other is based on the opening and closing of flaps. Compared with fiber actuators, the flap bimorph actuation has a more extensive tuning range due to the larger effective area. However, the reported moisture-responsive materials for flap configuration are much more costly than traditional textiles, and the tuning mechanisms are solely based on convection, both of which hinders further thermoregulation performance improvement. In particular, the potential of mid-infrared (mid-IR) management accounting for approximately 50% of the heat dissipation of our human body through radiation in typical indoor conditions has been overlooked. A much more extensive tuning range and more functionalities could be created if multiple heat transfer mechanisms can be incorporated to work synergistically as a “multimodal wearable”. A comparison of current sweat-responsive thermoregulation technologies can be found in Table 1.
TABLE-US-00001 Radiation: Radiation: Tuning Open area low emissivity high emissivity Color Materials method Flexibility for tuning for heating for cooling design Zhang et Bimorph fibers Yarn Folded ~35% X ✓ X al. (23) with carbon nanotubes Fu et Hydrophobic Yarn Folded ~37% X ✓ X al. (25) polyethylene terephthalate and hydrophilic cellulose fibers Wang et Biohybrid Flap — Not given X ✓ X al. (22) film Mu et Nafion Flap Flexible Not given X ✓ ✓ al. (24) Zhong et Nafion Flap Flexible Not given X ✓ X al. (21) Our Metallized Flap Folded ~80% ✓ ✓ ✓ work nylon
[0076] In this work, we demonstrate a multimodal smart wearable with moisture-responsive flaps composed of metalized nylon heterostructure, which can simultaneously regulate convection, mid-IR emission, and sweat evaporation by rational multifunctional designs of materials with proper mechanical, optical, and wearable properties (
[0077] Results and Discussion
[0078] To achieve the multimodal thermal management, three layers (nylon, silver, and SEBS nanocomposite, see
[0079] 1) Nylon-6 layer. As one of the most widely-used polyamides, nylon-6 can reversibly absorb and release water to achieve bimorph actuation by hygroscopic expansion. Specifically, the nylon flaps will bend towards the lower humidity when there is a humidity difference between the two sides and recover to their original state when the humidity difference vanishes. This humidity sensitivity is attributed to the amide (—CONH) group in the nylon chains, which can form hydrogen bonds with water molecules (see
[0080] To investigate the moisture-responsive properties of nylon-Ag actuator, as shown in
[0081] In order to understand the effect of the deposited Ag nanolayer on the hygroscopic behavior of the nylon film, simplified analytical mechanical modeling was carried out. Defining λ as the expansion ratio of the nylon film upon moisture absorption, t.sub.1 and t.sub.2 as thickness of Ag and nylon layers, respectively, mechanical equilibrium requires that the net forces and moments of the bilayer structure be zero. This constraint yields the absolute value of the radius of curvature at equilibrium:
[0082] where A=E.sub.1/E.sub.2, E.sub.1 and E.sub.2 are modulus of Ag and nylon layers, respectively. A smaller value of |R| corresponds to a larger bending angle. The equation above provides a numerical explanation of the impact of a thin layer of high modulus material on the bending behavior of the nylon film. First note that the magnitude of the modulus ratio, A, is ˜138, since Ag has a Young's modulus ˜83 GPa (33) and the nylon film's Young's modulus is ˜0.6 GPa, as measured in experiments with water absorbed. Therefore, the contributions from the t.sub.2 term is decreased while the contribution from the t.sub.1 term is increased, both by the factor of ˜138; since t.sub.2>>t.sub.1, the overall effect is a reduction in the radius of curvature, i.e., an augmented bending of the nylon film. From a physical sense, due to the competition of the swelling of the nylon vs the restraint of the Ag layer, at the interface of Ag and nylon the Ag coating undergoes expansion whereas nylon film experiences contraction. Therefore, a high Young's modulus of the coating layer gives rise to a smaller amount of strain at the interface (compared to the unrestrained swelling strain at the lower surface of the nylon), which results in an increase in bending angle of the composite film.
[0083] The analytical result also shows a non-monotonic trend in the thickness-dependent hygroscopic behavior of the nylon-Ag film, which agrees with the trend observed in the experiments (
[0084] A series of 2D FEA simulations of bilayer structures that characterize the mechanical properties of both nylon and Ag layers were carried out using ABAQUS. The thermal expansion analysis included in ABAQUS was used as an analog for the hygroscopic behavior of the nylon film. One end of the bilayer film is fixed, as in the experimental set-up (
[0085] As mentioned above, the metal layer not only improves nylon's bending performance but also suppress the infrared emission of the human body.
[0086] The proper design of mid-IR and actuation properties leads us to conduct heat transfer measurements to quantify the multimodal adaptive heat management performance. As shown in
[0087] In addition to thermal management, the color design for wearables is also an important factor for practical use. However, it is nontrivial to simultaneously achieve low emissivity and visual color because traditional organic dyes have strong absorption in mid-IR, e.g., C—O stretching (7.7-10 μm), C—N stretching (8.2-9.8 μm), aromatic C—H bending (7.8-14.5 μm), and S═O stretching (9.4-9.8 μm) (34). After careful analysis and screening, we found that the combination of SEBS with CuO, Fe.sub.2O.sub.3, and Si nanoparticles can achieve different colors while maintaining the low emissivity because of the nanocomposites' high transmissivity in mid-IR. As shown in
[0088] In summary, we demonstrate a new metalized nylon-based multimodal smart wearable with sweat vapor-actuated low-emissivity flaps, which can synergistically regulate convection, mid-IR emission, and sweat evaporation from the human body to the ambient air. With rational designs of optical and mechanical properties, we demonstrated that the nylon-Ag wearable could significantly expand the adaptability by 30.7% more than traditional static textiles. In the future, we anticipate large-scale manufacturing can be achieved by the metallization tools widely used in packaging industry, such as antistatic bags and oxygen-blocking films. We also envision that with further development of advanced materials, printing process, patterning techniques, and dynamic designs, the multimodal adaptive wearables will bring immense opportunities for energy efficiency and wearable technology.
Example
[0089] Materials and Methods
[0090] Preparation of Nylon-Ag Film and Nylon-Ag/Polystyrene-Block-Poly(Ethylene-Ran-Butylene)-Block-Polystyrene (SEBS) with Nanoparticles
[0091] The silver film with different thicknesses was deposited onto the nylon film (17 μm thick, Goodfellow company) using the evaporator (Kurt Lesker PVD 75). For the preparation of nylon-Ag/SEBS with nanoparticles film, 5 wt % SEBS (M.W.=89,000, Sigma-Aldrich) solution was prepared by dissolving SBES in Hexane (Sigma-Aldrich) at 60° C. Then, 0.1 g of silicon nanoparticles (99%, 100 nm, SkySpring Nanomaterials, Inc.), 0.5 g of iron oxide nanoparticles (99%, 20-40 nm, SkySpring Nanomaterials, Inc.), 0.5 g of copper oxide nanoparticles (99%, 40 nm, SkySpring Nanomaterials, Inc.) were added to 50 g of 5 wt % SEBS solution respectively. After sonication for 20 min, 5 ml, 4 ml, 3 ml, 2 ml, 1 ml of the colored solution were sprayed by using an airbrush gun (PB-KTG, Fy-Light) to Ag film side of nylon-Ag film (6 cm by 6 cm), which was heated to 60° C. on a hot plate. Finally, heat the sample for another 10 min to ensure evaporation of Hexane. A rectangular array of flaps on nylon-Ag film or nylon-Ag/SEBS with nanoparticles was cut using the razor blade.
[0092] Characterizations
[0093] The reflectance of nylon-Ag film and nylon-Ag/SEBS with nanoparticles was measured by the UV-Visible-NIR spectrometer with a calibrated BaSO4 integrating sphere (300-1600 nm, Agilent technologies, Cary 6000i) and the Fourier Transform Infrared (FTIR) spectrometer with a diffuse gold integrating sphere (4-17 μm, Thermo Scientific, iS50). Sample surfaces were analyzed with a 3-D non-contact surface profiler, Zygo New View 5000 (Zygo, Middlefield, Conn., USA). The nylon films were characterized by X-ray diffraction (XRD), using the Panalytical X'Pert PRO MRD HR XRD System, with CuKα radiation (λ=1.5418 Å), 40 kV, 40 mA, and scanning 2θ from 10° to 30° at a scanning rate of 0.05°/s. Wide angle X-ray scattering data were measured using SAXS Lab Ganesha instrument (SAXS LAB ApS, Skovlunde, Denmark), which is a point-collimated pinhole system and a 2D Dectris Pilatus 300 k 20 Hz Detector equipped with Xenocs Genix ULD SL X-ray Source operating at 50 kV. During the measurement of scattering intensity, source-to-detector distances were set to be able to cover the wave vector range 0.07<q<2.8 Å−1. The 2D scattered pattern was monitored using the detector and then radially averaged using SAXS Gui software.
[0094] Sample Bending Curvature Measurement
[0095] A humidity-controlled chamber was built for the sample bending curvature measurement (as shown in
[0096] Heating Power and Cooling Power Measurement
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[0098] Another embodiment of the present disclosure provides a method of thermoregulation using a system as disclosed herein.
[0099] Another aspect of the present disclosure provides all that is described and illustrated herein.
[0100] One skilled in the art will readily appreciate that the present disclosure is well adapted to carry out the objects and obtain the ends and advantages mentioned, as well as those inherent therein. The present disclosure described herein are presently representative of preferred embodiments, are exemplary, and are not intended as limitations on the scope of the present disclosure. Changes therein and other uses will occur to those skilled in the art which are encompassed within the spirit of the present disclosure as defined by the scope of the claims.
[0101] No admission is made that any reference, including any non-patent or patent document cited in this specification, constitutes prior art. In particular, it will be understood that, unless otherwise stated, reference to any document herein does not constitute an admission that any of these documents forms part of the common general knowledge in the art in the United States or in any other country. Any discussion of the references states what their authors assert, and the applicant reserves the right to challenge the accuracy and pertinence of any of the documents cited herein. All references cited herein are fully incorporated by reference, unless explicitly indicated otherwise. The present disclosure shall control in the event there are any disparities between any definitions and/or description found in the cited references.
[0102] Another embodiment of the present disclosure provides a method of thermoregulation using a system as disclosed herein.
[0103] Another aspect of the present disclosure provides all that is described and illustrated herein.
[0104] One skilled in the art will readily appreciate that the present disclosure is well adapted to carry out the objects and obtain the ends and advantages mentioned, as well as those inherent therein. The present disclosure described herein are presently representative of preferred embodiments, are exemplary, and are not intended as limitations on the scope of the present disclosure. Changes therein and other uses will occur to those skilled in the art which are encompassed within the spirit of the present disclosure as defined by the scope of the claims.
[0105] No admission is made that any reference, including any non-patent or patent document cited in this specification, constitutes prior art. In particular, it will be understood that, unless otherwise stated, reference to any document herein does not constitute an admission that any of these documents forms part of the common general knowledge in the art in the United States or in any other country. Any discussion of the references states what their authors assert, and the applicant reserves the right to challenge the accuracy and pertinence of any of the documents cited herein. All references cited herein are fully incorporated by reference, unless explicitly indicated otherwise. The present disclosure shall control in the event there are any disparities between any definitions and/or description found in the cited references.