Valve, modular system for manufacturing valves, and method of manufacturing valves

Abstract

In a valve (10) having a pneumatic or hydraulic drive unit (20), the drive unit (20) includes a cylinder (22), a piston (24), a spindle unit (26) mounted for axial movement in the cylinder (22), and a housing cover (28), the piston (24) dividing the interior of the cylinder (22) into a cover-side space (42) and a valve seat-side space (40), and a duct (66) within the spindle unit (26) leading to the valve seat-side space (40). Formed in the housing cover (28) are a fluid intake (44) and a fluid exit (46) as well as a pressure fluid duct (48) in fluid communication with the fluid intake (44) and an outlet duct (50) in fluid communication with the fluid exit (46). The pressure fluid duct (48) branches into two partial ducts (54, 56), a first partial duct (54) extending through the spindle unit (26) into the valve seat-side space (40) and opening out there, and a second partial duct (56) opening out into the cover-side space (42), and a closure body (68) being provided which seals either the first partial duct (54) or the second partial duct (56) in a fluid-tight manner. Furthermore, a modular system (70) and a method for manufacturing valves (10) are indicated.

Claims

1. A valve comprising: a pneumatic or hydraulic drive unit, which includes a cylinder, a piston, a spindle unit mounted for axial movement in the cylinder, and a housing cover, wherein the piston divides an interior of the cylinder into a cover-side space and a valve seat-side space, and a duct in the spindle unit leads to the valve seat-side space, wherein a fluid intake and a fluid exit as well as a pressure fluid duct in fluid communication with the fluid intake and an outlet duct in fluid communication with the fluid exit are formed in the housing cover, and wherein the pressure fluid duct in the housing cover branches into two partial ducts, wherein a first partial duct extends through the spindle unit into the valve seat-side space and opens out thereof, and a second partial duct opens out into the cover-side space, and wherein a first closure body is provided which seals either the first partial duct or the second partial duct in a fluid-tight manner.

2. The valve according to claim 1, wherein the outlet duct branches into two partial ducts, a first partial duct extending through the spindle unit into the valve seat-side space and opening out thereof, and a second partial duct opening out into the cover-side space, and a second closure body being provided which seals either the first partial duct or the second partial duct of the outlet duct in a fluid-tight manner, wherein the first closure body seals the first partial duct of the pressure fluid duct when the second closure body seals the second partial duct of the outlet duct, and vice versa.

3. The valve according to claim 2, wherein only one of the pressure fluid duct and the outlet duct is in fluid communication with the cover-side space and the other of the pressure fluid duct and the outlet duct is in fluid communication with the valve seat-side space.

4. The valve according to claim 1, wherein one duct section of each of the pressure fluid duct and/or of the outlet duct extends within the housing cover, and the pressure fluid duct and the outlet duct have a common duct outside the housing cover.

5. The valve according to claim 4, wherein the common duct is the duct in the spindle unit.

6. The valve according to claim 1, wherein the at least one closure body is a ball.

7. The valve according to claim 6, wherein the at least one closure body is a metal ball.

8. The valve according to claim 1, wherein the at least one closure body is pressed into the respective partial duct.

9. The valve according to claim 1, wherein the duct sections of the pressure fluid duct and/or of the outlet duct formed in the housing cover each have an axially extending duct section, and the two partial ducts branch off radially from the axially extending duct section.

10. The valve according to claim 9, wherein the two partial ducts branch off radially from the axially extending duct section in opposite directions.

11. The valve according to claim 1, wherein the cover-side space has at least one elastic element arranged therein which urges the piston to a closing position.

12. The valve according to claim 1, wherein the valve seat-side space has an elastic element arranged therein which urges the piston to an opening position.

13. The valve according to claim 1, wherein the spindle unit is connected to a closure part which is configured to close a valve seat in a closing position of the spindle unit.

14. The valve according to claim 1, wherein the piston is firmly fixed to the spindle unit.

15. The valve according to claim 1, wherein the piston is of a plate-shaped or wave-shaped configuration.

16. A valve comprising: a pneumatic or hydraulic drive unit, which includes a cylinder, a piston, a spindle unit mounted for axial movement in the cylinder, and a housing cover, wherein the piston divides the interior of the cylinder into a cover-side space and a valve seat-side space, and a duct in the spindle unit leads to the valve seat-side space, wherein a fluid intake and a fluid exit as well as a pressure fluid duct in fluid communication with the fluid intake and an outlet duct in fluid communication with the fluid exit are formed in the housing cover, wherein the pressure fluid duct branches in the housing cover into two partial ducts, wherein a first partial duct extends through the spindle unit into the valve seat-side space and opens out there, and a second partial duct opens out into the cover-side space, wherein a closure body is provided which seals either the first partial duct or the second partial duct in a fluid-tight manner, and wherein one duct section of each of the pressure fluid duct and/or of the outlet duct extends within the housing cover, and the pressure fluid duct and the outlet duct have a common duct outside the housing cover and wherein in the housing cover, wherein the partial fluid ducts extend separately from each other.

17. A valve comprising: a pneumatic or hydraulic drive unit, which includes a cylinder, a piston, a spindle unit mounted for axial movement in the cylinder, and a housing cover, wherein the piston divides the interior of the cylinder into a cover-side space and a valve seat-side space, and a duct in the spindle unit leads to the valve seat-side space, wherein a fluid intake and a fluid exit as well as a pressure fluid duct in fluid communication with the fluid intake and an outlet duct in fluid communication with the fluid exit are formed in the housing cover, wherein the pressure fluid duct in the housing cover branches into two partial ducts, wherein a first partial duct extends through the spindle unit into the valve seat-side space and opens out there, and a second partial duct opens out into the cover-side space, wherein a first closure body is provided which seals either the first partial duct or the second partial duct in a fluid-tight manner, and wherein the outlet duct branches into two partial ducts, a first partial duct extending through the spindle unit into the valve seat-side space and opening out thereof, and a second partial duct opening out into the cover-side space, and a second closure body being provided which seals either the first partial duct or the second partial duct of the outlet duct in a fluid-tight manner, wherein the first closure body seals the first partial duct of the pressure fluid duct when the second closure body seals the second partial duct of the outlet duct, and vice versa.

Description

(1) Further advantages and features of the invention will be apparent from the description below and from the accompanying drawings, to which reference is made and in which:

(2) FIG. 1 shows a sectional illustration of a valve according to the invention;

(3) FIG. 2 shows a top view of the valve from FIG. 1;

(4) FIG. 3 shows a sectional illustration through part of the valve along the line A-A in FIG. 2;

(5) FIG. 4 shows a sectional illustration through part of the valve along the line B-B in FIG. 2;

(6) FIG. 5 shows a sectional illustration of a further valve according to the invention;

(7) FIG. 6 shows a sectional illustration through part of the valve from FIG. 5; and

(8) FIG. 7 shows a further sectional illustration through part of the valve from FIG. 5.

(9) FIG. 1 shows a sectional representation of a valve 10, more precisely an NC valve, i.e. a normally closed valve 10 or valve 10 that is closed when pressureless.

(10) The valve 10 has a fluid housing 11 having a fluid inlet 12 and a fluid outlet 14 and a valve seat 16 located between the fluid inlet 12 and the fluid outlet 14.

(11) FIG. 1 shows the valve 10 in a closed state, in which a closure part 18 rests against a valve seat 16, thereby closing the valve 10, that is, blocking a fluid flow from the fluid inlet 12 to the fluid outlet 14.

(12) To lift the closure part 18 and open the valve 10, the valve 10 comprises a pneumatic or hydraulic drive unit 20. The drive unit 20 has a cylinder 22, a piston 24 arranged in the cylinder 22, a spindle unit 26 mounted for axial movement in the cylinder 22, and a housing cover 28 that closes the cylinder 22 on the face side.

(13) The spindle unit 26 is constructed in several parts and comprises a hollow spindle 27 and a spindle extension 29 attached to the hollow spindle 27 on the face side. For example, the hollow spindle 27 and the spindle extension are bolted together.

(14) The spindle unit 26 is firmly connected to the closure part 18, thus forming a connection between the drive unit 20 and the closure part 18.

(15) The piston 24 is likewise firmly connected to the spindle unit 26, in particular by means of two bearing rings 30 that rest against opposite sides of the piston 24.

(16) Here, the piston 24 is mounted in the cylinder 22 so as to be displaceable in the longitudinal direction, in particular in the longitudinal direction of the spindle unit 26.

(17) In the embodiment illustrated in FIG. 1, the piston 24 is formed to have a plate shape.

(18) In order to connect the drive unit 20 to the fluid housing 11, a tube 32 is provided which is fastened to a bottom 34 of the cylinder 22 and to the fluid housing 11.

(19) The spindle unit 26 extends from the cylinder 22 through the tube 32 and into the fluid housing 11.

(20) To hold the closure part 18 in its closing position and to prevent unintentional opening of the valve 10, for example, two or more elastic elements 36 are provided, which urge the piston 24 to a closing position. In the illustrated exemplary embodiment, the elastic elements 36 are helical springs. Optionally, up to six spring assemblies each having up to three individual springs can be installed.

(21) The cylinder 22 and the housing cover 28 jointly define a cylinder space 38. The piston 24 divides this cylinder space 38, in particular the interior of the cylinder 22, into a valve seat-side space 40 and a cover-side space 42.

(22) A fluid intake 44 and a fluid exit 46 are formed in the housing cover 28, as can be seen in FIG. 2, which shows a top view of the valve 10.

(23) A pressure fluid duct 48 is in fluid communication with the fluid intake 44, and an outlet duct 50 is in fluid communication with the fluid exit 46. The pressure fluid duct 48 is shown in FIG. 3 and the outlet duct is shown in FIG. 4. FIGS. 3 and 4 each show a partial section taken through the valve 10.

(24) As can be seen in FIG. 3, the pressure fluid duct 48 has a duct section 52 extending axially in the housing cover 28. Starting from the axial duct section 52, the pressure fluid duct 48 branches into two partial ducts 54, 56, which branch off radially from the axially extending duct section 52, more specifically in opposite directions. In other words, the pressure fluid duct 48 has three duct sections 52, 54, 56, which converge at a point of intersection and which are produced by two drilled holes, one extending parallel to the central axis of the spindle 26 and one extending transversely thereto.

(25) The axial duct section 52 need not necessarily extend parallel to a longitudinal axis of the valve 10, as shown in the Figures, but may also extend at an inclination to the longitudinal axis of the valve 10, for example at an angle of up to 20 degrees.

(26) The partial ducts 54, 56 may also extend at right angles to the longitudinal axis of the valve 10.

(27) The first partial duct 54 extends starting from the fluid intake 44 through the housing cover 28 into an intermediate space 58 above the spindle unit 26 and extends from there through the spindle unit 26, more precisely the hollow spindle 27, as far as to the valve seat-side space 40, and opens out there.

(28) The second partial duct 56 extends to the cover-side space 42 and opens out there.

(29) As a result, the pressure fluid duct 48 is connected to both the valve seat-side space 40 and the cover-side space 42.

(30) The same applies to the outlet duct 50. As can be seen in FIG. 4, starting from the fluid exit 46, the outlet duct 50 also has an axially extending duct section 60, starting from which the outlet duct 50 branches into two partial ducts 62, 64, which branch off from the axial duct section 60 in opposite directions.

(31) The first partial duct 62 of the outlet duct 50 extends starting from the fluid exit 46 through the housing cover 28 and also into the intermediate space 58 and from there through the spindle unit 26 as far as to the valve seat-side space 40, and opens out there.

(32) The second partial duct 64 extends to the cover-side space 42 and opens out there. The outlet duct 50 is manufactured, for example, in the same way as the inlet duct 48.

(33) As a result, the outlet duct 50 is also connected to the valve seat-side space 40 and the cover-side space 42.

(34) The ducts 52, 54, 56 of the pressure fluid duct 48 and the ducts 60, 62, 64 of the outlet duct 50 are in the form of drilled holes in the housing cover 28. The partial ducts 54, 56 of the pressure fluid duct 48 continue into each other in alignment. The same applies to the partial ducts 62, 64 of the outlet duct 50.

(35) The pressure fluid duct 48 and the outlet duct 50 have a duct 66 in common, which extends through the spindle unit 26 to the valve seat-side space 40. The duct 66 extends within the spindle unit 26 in an L-shape. The intermediate space 58 is also associated with the pressure fluid duct 48 and the outlet duct 50.

(36) In the housing cover 28, the ducts 48, 50 extend separately from each other.

(37) The valve 10 further comprises two closure bodies 68 configured as individual parts. The closure bodies 68 are balls, in particular metal balls.

(38) As can be seen in FIG. 3, a closure body 68 is pressed into the second partial duct 56 of the pressure fluid duct 48 and thus closes the flow path of the pressure fluid duct 48 to the cover-side space 42.

(39) Another closure body 68 is pressed into the first partial duct 62 of the outlet duct 50, as can be seen in FIG. 4. In this way, the flow path of the outlet duct 50 to the valve seat-side space 40 is closed.

(40) In particular, the closure bodies 68 are arranged outside the axial duct sections 52, 60.

(41) During operation of the valve 10, the valve seat-side space 40 can therefore be supplied with a pressure fluid via the fluid intake 44. The pressure fluid pushes the piston 24 upwards against the force of the elastic element 36. This lifts the closure part 18 off the valve seat 16, allowing a fluid to flow from the fluid inlet 12 to the fluid outlet 14.

(42) While the piston 24 is lifted, fluid is discharged at the same time from the cover-side space 42 via the outlet duct 50 and out of the valve 10.

(43) FIGS. 5 to 7 illustrate a further embodiment of a valve 10. The valve 10 illustrated in FIGS. 5 to 7 is operable as an NO valve, i.e. as a valve 10 that is normally open or open when not under pressure.

(44) FIG. 5 shows the valve 10 in an open state, in which the closure part 18 is lifted off the valve seat 16 and a fluid flow from the fluid inlet 12 to the fluid outlet 14 is unblocked.

(45) To allow the valve 10 to be operated as an NO valve, the arrangement of the closure bodies 68 differs from the embodiment shown in FIGS. 1 to 4.

(46) In particular, a closure body 68 is pressed into the first partial duct 54 of the pressure fluid duct 48 and thus closes the flow path of the pressure fluid duct 48 to the valve seat-side space 40.

(47) Likewise, a closure body 68 is pressed into the second partial duct 64 of the outlet duct 50, as can be seen in FIG. 7. In this way, the flow path of the outlet duct 50 to the cover-side space 42 is closed.

(48) The elastic elements 36 are not arranged above the piston 24 as in the NC valve, but below the piston 24 in the valve seat-side space 40 and urge the piston 24 to an opening position.

(49) Furthermore, the valve 10 according to FIGS. 5 to 7 differs from the embodiment illustrated in FIGS. 1 to 4 in the shape of the piston 24. In particular, the piston 24 illustrated in FIG. 5 is wave-shaped.

(50) During operation of the NO valve, the cover-side space 42 is supplied with a pressure fluid via the fluid intake 44, the fluid pushing the piston 24 downward against the force of the elastic element 36. This presses the closure part 18 onto the valve seat 16, so that fluid flow from the fluid inlet 12 to the fluid outlet 14 is blocked.

(51) Except for the differently shaped pistons 24, all of the components of the NO valve shown in FIGS. 5 to 7 are identical to the components of the NC valve shown in FIGS. 1 to 4. It is, however, conceivable that in the NC valve, elastic elements 36 having a higher total force than in the NO valve are used to permit a higher switchable medium pressure.

(52) Owing to the large number of identical components, a modular system 70 is suitable for manufacturing the valves 10 described above.

(53) The extent of the modular system 70 becomes apparent from FIGS. 1 and 5. In particular, FIGS. 1 and 5 each show a portion of the modular system 70 after a piston 24 has been selected.

(54) In particular, the modular system 70 comprises a pneumatic or hydraulic drive unit having the cylinder 22, the spindle unit 26 mounted for axial movement in the cylinder 22, and the housing cover 28.

(55) The drive unit is thus universally suitable both for manufacturing an NC valve as illustrated in FIG. 1 and for manufacturing an NO valve as illustrated in FIG. 5.

(56) The modular system 70 further comprises at least two differently shaped pistons 24, for example a plate-shaped piston 24 as shown in FIG. 1 and a wave-shaped piston 24 as shown in FIG. 5.

(57) In addition, the modular system 70 comprises at least two closure bodies 68.

(58) The different pistons 24 can be selectively inserted into the universal drive unit, more specifically into the interior of the cylinder 22, to divide the interior of the cylinder 22 into the cover-side space 40 and the valve seat-side space 42 and to functionally complete the drive unit with the selected piston.

(59) Depending on the piston 24 selected, the valve 10 is operable as an NO valve or as an NC valve.

(60) In addition to the selection of the piston 24, an appropriate arrangement of the closure bodies 68 is also essential for distinguishing whether the valve 10 is operable as an NO valve or as an NC valve.

(61) In the following, a method of manufacturing valves 10 by means of a modular system 70 will be described.

(62) First, a modular system 70 is provided, and it is determined whether the valve 10 to be manufactured is to be an NO valve or an NC valve. An appropriate piston 24 is then selected from the modular system 70.

(63) The piston 24 is inserted into the drive unit such that the piston 24 divides the interior of the cylinder 22 into a cover-side space 42 and a valve seat-side space 40.

(64) Before or after the piston 24 is inserted into the drive unit, two closure bodies 68 are inserted into the housing cover 28, in particular pressed in, to establish a fluid communication, matching the valve type, of the fluid intake 44 and the fluid exit 46 with the valve seat-side space 40 and the cover-side space 42.

(65) Then the housing cover 28 is mounted to the drive unit.

(66) If it is intended to operate the valve 10 as an NC valve, a closure body 68 is pressed into the second partial duct 56 of the pressure fluid duct 48, and a further closure body 68 is pressed into the first partial duct 62 of the outlet duct 50 (see FIGS. 3 and 4).

(67) If it is intended to operate the valve 10 as an NO valve, a closure body 68 is pressed into the first partial duct 54 of the pressure fluid duct 48, and a further closure body 68 is pressed into the second partial duct 64 of the outlet duct 50.