Connecting device for corrugated pipe and coupling method thereof
11644135 · 2023-05-09
Assignee
Inventors
Cpc classification
F16L2201/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/0206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a corrugated pipe connection device. The device includes a corrugated pipe including a groove and a ridge that are successively and alternately formed, a nut into which one side portion of the corrugated pipe is inserted, wherein the nut has a screw-thread on an inner circumferential surface thereof, a clamping ring being formed in a ring shape cut at one place thereof and including an inner portion formed convexly in a radially inward direction of the corrugated pipe to be inserted into the groove of the corrugated pipe and an outer portion protruded in a radially outward direction from the inner portion, wherein the outer portion comprises an outer circumferential surface, and a socket having a screw-thread on an outer circumferential surface thereon onto which the nut is screwed.
Claims
1. A corrugated pipe connection device comprising: a corrugated pipe comprising a groove and a ridge that are successively and alternately formed; a nut into which one side portion of the corrugated pipe is inserted, wherein the nut has a screw-thread on an inner circumferential surface thereof; a clamping ring being formed in a ring shape cut at one place thereof and comprising an inner portion formed convexly in a radially inward direction of the corrugated pipe to be inserted into the groove of the corrugated pipe and an outer portion protruded in a radially outward direction from the inner portion, wherein the outer portion comprises an outer circumferential surface; and a socket having a screw-thread on an outer circumferential surface thereon onto which the nut is screwed, wherein the inner circumferential surface of the nut is formed with a first seat portion on which the clamping ring is seated and a second seat portion on which an outer protrusion is seated, wherein the socket is formed on a front surface thereof with an outer protrusion having no screw-thread thereon protruding towards the clamping ring in a longitudinal direction of the socket, wherein an outer diameter of the outer protrusion is smaller than an outer diameter of the screw-thread of the socket, wherein the outer protrusion is configured to be inserted into a gap between the inner circumferential surface of the nut and the outer circumferential surface of the clamping ring, such that the outer circumferential surface of the outer protrusion and the second seat portion of the nut come into a surface contact to each other, wherein a distal end of the corrugated pipe is configured to be pressed between the front surface of the socket and the clamping ring, wherein the front surface of the socket is formed with an inner protrusion so that the inner protrusion is spaced radially inwards apart from the outer protrusion, wherein a groove is formed between the inner protrusion and the outer protrusion, and wherein the inner protrusion is formed so as to face a one side surface of the clamping ring for pressing the distal end of the corrugated pipe towards the clamping ring.
2. The device according to claim 1, wherein two side surfaces of the inner portion of the clamping ring come into a surface contact with an outer surface of the corrugated pipe and the two side surfaces of clamping ring extend in a perpendicular direction from the two side surfaces of the inner portion outward the corrugated pipe.
3. The device according to claim 2, wherein the inner circumferential surface of the nut is formed with a slope between a region thereof to be screwed to the socket and the first seat portion so that the clamping ring is pressed radially inwards by the slope.
4. The device according to claim 3, wherein the slope is composed of first and second slopes spaced apart from each other in a longitudinal direction of the nut.
5. The device according to claim 4, wherein the second seat portion on which the outer protrusion is seated is formed between the first and second slopes.
6. The device according to claim 2, wherein the first seat portion is formed with a stepped portion that protrudes radially inwards to press the clamping ring towards the socket.
7. The device according to claim 6, wherein the stepped portion longitudinally extends so as to come into contact at an inner circumferential surface thereof with at least two ridges of the corrugated pipe.
8. The device according to claim 1, wherein the inner protrusion comprises an angled upper edge, and the edge presses the distal end of the corrugated pipe in linear contact with the distal end of the corrugated pipe.
9. The device according to claim 8, wherein the inner protrusion protrudes radially inwards from an inner circumferential surface of the socket so as to be rounded at an obtuse angle, so that a thick reinforcement portion is formed at a connection region between the inner protrusion and the inner circumferential surface of the socket.
10. The device according to claim 1, wherein the socket comprises a fastening portion configured to be screwed to the nut and an exposed portion extending from the fastening portion in a direction opposite the clamping ring, and wherein an inner circumferential surface of the exposed portion is recessed radially further outwards than an inner circumferential surface of the fastening portion.
11. The device according to claim 10, wherein the exposed portion has a smallest thickness equal to or less than a thickness of the fastening portion.
12. The device according to claim 10, wherein the socket further comprises a connection portion extending from one side of the exposed portion in a direction opposite the fastening portion so as to be connected to a predetermined joint.
13. The device according to claim 12, wherein the inner circumferential surface of the exposed portion is recessed radially further outwards than an inner circumferential surface of the connection portion so that a ring-shaped space is defined between the fastening portion and the connection portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(14) Expressions designating directions, such as “front surface”, “one side portion”, “distal end”, and “tip end”, used hereinafter are defined according to the illustrations in the drawings, but are merely intended to describe the present invention so as to assist clear understanding thereof, and the respective directions may also of course be differently defined according to the criterion thereof.
(15) In addition, terms such as, for example, “first” and “second”, applied to components mentioned hereinafter are used to avoid confusion of the components, and are assigned regardless of the order, importance, master-servant relationship, or the like of the components. For example, the present invention may be realized by including only a second component without a first component.
(16) Hereinafter, a first embodiment of a corrugated pipe connection device according to the present invention will be described with reference to
(17) The first embodiment of the corrugated pipe connection device according to the present invention, as illustrated in
(18) Here, the wavy corrugations 12 and 13 formed on the corrugated pipe 10 are successively formed around the pipe. In each corrugation, the smallest-diameter portion is referred to as a “groove 12” and the largest-diameter portion is referred to as a “ridge 13”.
(19) The nut 20 is composed of a flange portion 21, which is disposed towards the socket 20 and has an inner diameter considerably larger than the outer diameter of the ridge 13 of the corrugated pipe 10, and a cylindrical portion 22, which is provided at the opposite side of the socket 40 and has an inner diameter smaller than that of the flange portion 21.
(20) The flange portion 21 is formed with a female screw-thread 23 on the inner circumferential surface of the one-side portion thereof facing the socket 40. A stepped portion 24 protrudes radially inwards from the inner circumferential surface of the nut 20 between the flange portion 21 and the cylindrical portion 22 so as to come into contact with one-side surface 34 of the clamping ring 30.
(21) As illustrated in
(22) In addition, referring to
(23) The slope 25 may be composed of first and second slopes 25a and 25b spaced apart from each other, and a second seat portion 27 may be formed between the first slope 25a and the second slope 25b.
(24) The slope 25 is formed in a manner such that the diameter thereof is gradually reduced with decreasing distance to the first seat portion 28. As the nut 20 moves towards the clamping ring 30, the slope 25 is brought into contact with an edge 35 of the upper corner of the clamping ring 30, thereby functioning to allow the clamping ring 30 to be pressed radially inwards and guided to the first seat portion 28 so as to be easily and forcibly press-fitted into the first seat portion 28. This will be described below in more detail.
(25) The clamping ring 30 may be formed of a metal material such as stainless steel. As illustrated in
(26) In addition, as illustrated in the cross-sectional views of
(27) Referring to
(28) Alternatively, the screw-thread 43 formed on the connection portion 40c may be formed on the inner circumferential surface of the connection portion 40c, rather than being formed on the outer circumferential surface of the connection portion 40c.
(29) The exposed portion 40b extends from the fastening portion 40a of the socket 40, which is covered with the nut 21, in a direction opposite the clamping ring 30. The exposed portion 40b has a hexagonal outer circumferential surface in the embodiment of the present invention, but may have any other shape.
(30) Referring to
(31) An inner circumferential surface 41a of the exposed portion 40b is recessed radially further outwards than an inner circumferential surface 42a of the fastening portion 40a and an inner circumferential surface 43a of the connection portion 40c, so that an annular space C1 is defined between the inner circumferential surfaces 42a and 43a of the fastening portion 40b and the connection portion 40c.
(32) Thus, when an external impact is applied to the socket 40, the annular space C1 may absorb and alleviate the impact.
(33) Referring to
(34) Accordingly, since the exposed portion 40b and the annular space C1 absorb and alleviate an external impact even if the impact is directly applied to the socket 40 or the nut 20, deformation around the clamping ring 30 is prevented or reduced and consequently, sealing efficiency is maintained.
(35) Meanwhile, referring to
(36) An annular groove 46 is formed between the inner and outer protrusions 45 and 44 so as to be recessed towards a hexagonal head portion 41. The groove 46 constitutes a portion of the space 47. The inner protrusion 45 is shorter than the outer protrusion 44 and has an angled upper edge 45a, which is in contact with the groove 46. The upper edge 45a defines an angle of substantially 90 degrees.
(37) The upper edge 45a of the inner protrusion 45 comes into linear contact with the distal end 14 of the corrugated pipe 10, which is formed so as to face the inner portion 31 of the clamping ring 30, and forcibly presses the distal end 14 towards the inner portion 31 of the clamping ring 30 when the corrugated pipe connection device is completely coupled.
(38) In addition, the inner protrusion 45 protrudes radially inwards from the inner circumferential surface of the socket 40. Specifically, since the inner protrusion 45 protrudes radially inwards from the inner circumferential surface of the socket 40 so as to be rounded at an obtuse angle, a thick reinforcement portion 45b is formed at the connection region between the inner protrusion 45 and the inner circumferential surface of the socket 40. Thereby, even if a significant external impact is applied to the corrugated pipe connection device, sealing efficiency is maintained since the reinforcement portion 45b prevents the inner protrusion 45 from bending in a direction opposite the corrugated pipe 10.
(39) As illustrated in
(40) The sequence of coupling the corrugated pipe connection device according to the first embodiment of the present invention having the above-described configuration will be described below with reference to
(41) As illustrated in
(42) At this time, the clamping ring 30 is not pressed or expanded in the radial direction, and as illustrated in
(43) That is, in the step of primarily screwing the nut 20 and the socket 40 to each other illustrated in
(44) Next, as illustrated in
(45) The piece of tape 60 may be attached so as to partially or entirely surround the boundary between the nut 20 and the socket 40 in the circumferential direction, or may be attached to locally cover the outer circumferential surfaces of the nut 20 and the socket 40 in the longitudinal direction.
(46) The piece of tape 60 is formed with a tear line 61 along the boundary between the outer circumferential surfaces of the nut 20 and the socket 40. Since the tear line 61 is easily torn when the nut 20 and the socket 40 are tightened, the nut 20 and the socket 40 may be tightened relatively easily. The tear line 61 may be formed of a plurality of small holes.
(47) As illustrated in
(48) Meanwhile, since the clamping ring 30 is formed in a manner such that the inner diameter of the lower surface of the inner portion 31 thereof is slightly smaller than the outer diameter of the ridge 14′ of the corrugated pipe 10, the corrugated pipe 10 is inserted into the clamping ring 30 upon receiving slight force applied thereto.
(49) In such a state, as illustrated in
(50) The side surface 33 of the clamping ring 30 remains in contact with the tip end of the outer protrusion 44 of the socket 40 from the state of
(51) When the nut 20 and the socket 40 are further tightened in the state of
(52) In addition, the distal end 14 of the corrugated pipe 10 is pressed towards the clamping ring 30 by the inner protrusion 45.
(53) When the nut 20 and the socket 40 are further tightened in the state of
(54) In addition, the outer protrusion 44 of the socket 40 is seated on the second seat portion 27 and the upper edge 45a of the inner protrusion 45 further presses the distal end 14 of the corrugated pipe 10 towards the clamping ring 30. Thereby, the gap between the inner circumferential surface of the nut 20 and the outer circumferential surface of the clamping ring 30 and the gap between the upper edge 45a of the inner protrusion 45 of the socket 40 and the inner portion 31 of the clamping ring 30 are completely sealed.
(55) Meanwhile, as described above, since the upper edge 45a of the inner protrusion 45 is angled at substantially 90 degrees and the inner portion 31 of the clamping ring 30 facing thereto is formed as a curved portion, when the upper edge 45a comes into linear contact with the distal end 14 of the corrugated pipe 10, pressing force is concentrated on the linear contact portion, so that the distal end 14 of the corrugated pipe 10 may be more strongly pressed with low force, which results in enhanced sealing efficiency.
(56) The screwing of the socket 40 and the nut 20 from the state of
(57) Meanwhile, the clamping ring 30 is pressed radially inwards by the first and second slopes 25a and 25b in the coupling process described above. Thereby, as illustrated in
(58) In addition, the coupled state of
(59) In addition, the thickness of the outer protrusion 44 and/or the inner diameter of the second seat portion 27 are gradually reduced in the direction in which the outer protrusion 44 is moved, so that the outer protrusion 44 is easily inserted between the second seat portion 27 and the outer circumferential surface 36 of the clamping ring 30. In addition, since the clamping ring 30 is disposed perpendicular to the center axis of the corrugated pipe 10, sealing efficiency is further enhanced.
(60) Meanwhile, upon completion of the coupling of the corrugated pipe connection device according to the present invention, since an inner surface 24a of the stepped portion 24 of the nut 20 longitudinally extends from the clamping ring 30 in a direction opposite the socket 40 so as to come into contact with at least two ridges 13a and 13b of the corrugated pipe 10, even if bending of the corrugated pipe 10 occurs due to an external impact applied to the corrugated pipe connection device or a change in the installation position of the corrugated pipe 10, a sealing region around the clamping ring 30 is maintained without deformation and fluid leakage is prevented. In addition, since the predetermined space 27′ is defined between the end of the outer protrusion 44 and the second slope 25b, an external impact is absorbed by the space 27′. In addition, since the clamping ring 30 and the inner and outer protrusions 45 and 44, which greatly affect sealing, are disposed in the body of the nut 20 so as to be deviated to one side towards the corrugated pipe 10, even if an external impact is directly applied to the center of the body of the nut 20, the clamping ring 30 and the inner and outer protrusions 45 and 44 are deformed less, and consequently, sealing efficiency is maintained.
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(62) Referring to
(63) The following description is centered on differences between the second embodiment and the first embodiment of the present invention.
(64) In the second embodiment of the present invention, as illustrated in
(65) In addition, a ring-shaped packing member 50, which is not included in the first embodiment, is inserted into a groove 46′, which is formed between the outer protrusion 44 and the inner protrusion 45′ of the socket 40. Upon the secondary screwing of the socket 40 and the nut 20, the side surface 33 of the clamping ring 30 and the distal end 14 of the corrugated pipe 10 are brought into contact with the packing member 50, so that the clamping ring 30 presses the packing member 50 towards the socket 40 and the packing member 50 presses the distal end 14 of the corrugated pipe 10 towards the clamping ring 30.
(66) Meanwhile, the packing member 50 may be formed of a synthetic resin or a soft metal having excellent heat resistance, high mechanical strength, and excellent corrosion resistance and wear resistance.
(67) In addition, one side surface of the socket 40, which defines the groove 46′ for the insertion of the packing member 50, is formed with a boss 46a. When the packing member 50 is pressed or when the distal end 14 of the corrugated pipe 10 is pressed by the packing member 50, the packing member 50 remains at the correct position and is prevented from moving by the boss 46a.
(68) In particular, the second embodiment of the present invention provides enhanced sealing efficiency since the front surface of the packing member 50 presses and comes into close contact not only with the side surface 33 of the clamping ring 30 but also with the distal end 14 of the corrugated pipe 10.
(69) The second embodiment of the present invention is the same as the first embodiment except for the packing member 50 and the position of the inner protrusion 45′, and thus a further description related to the configuration of the second embodiment is omitted.
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(71) As is apparent from the above description, according to a corrugated pipe connection device and a coupling method of the present invention, a clamping ring is interposed between a nut and a socket and the nut is tightened so that the nut and the socket are primarily screwed to each other. Then, a one-side portion of a corrugated pipe is inserted into the nut and the nut is further tightened so that the nut and the socket are secondarily screwed to each other. Thereby, it is possible to simply and easily couple the corrugated pipe connection device.
(72) In addition, according to the corrugated pipe connection device and the coupling method of the present invention, since the clamping ring may be interposed and coupled between the nut and the socket while the shape thereof is maintained at the stage of manufacture without having to expand by receiving external force from the worker, it is possible to enhance the coupling efficiency and sealing efficiency of the corrugated pipe connection device.
(73) In addition, according to the corrugated pipe connection device and the coupling method of the present invention, since at least one side surface of the clamping ring is accommodated in a groove formed between an outer protrusion and an inner protrusion on the front surface of the socket, and a distal end of the corrugated pipe is brought into linear contact with and is pressed by an angled edge formed on the inner protrusion, it is possible to easily bring the distal end of the corrugated pipe into close contact with the socket and the clamping ring with low force.
(74) In addition, in the corrugated pipe connection device according to the present invention, since the inner protrusion protrudes radially inwards from the inner circumferential surface of the socket so as to be rounded at a large obtuse angle and since the inner circumferential surface of the nut comes into contact with at least two ridges of the corrugated pipe which are located opposite the socket, it is possible to maintain a sealing region and prevent fluid leakage even if an external impact is applied or even if the position of the corrugated pipe is changed.
(75) In addition, according to the corrugated pipe connection device and the coupling method of the present invention, since a packing member inserted into a groove between the inner and outer protrusions formed on the front surface of the socket presses and comes into close contact with the side surface of the clamping ring and the distal end of the corrugated pipe, it is possible to enhance sealing efficiency.
(76) In addition, in the corrugated pipe connection device according to the present invention, since the outer protrusion formed on the front surface of the socket is inserted between the inner circumferential surface of the nut and the outer circumferential surface of the clamping ring, it is possible to enhance sealing efficiency.
(77) In addition, in the corrugated pipe connection device according to the present invention, since the outer protrusion of the socket is further introduced into the gap between the inner circumferential surface of the nut and the outer circumferential surface of the clamping ring by tightening the nut so as to further enhance sealing efficiency, it is possible to simply perform a repair operation of the corrugated pipe connection device without dismantling or replacing constituent elements thereof.
(78) In addition, in the corrugated pipe connection device according to the present invention, since the inner circumferential surface of an exposed portion of the socket is recessed radially further outwards than the inner circumferential surface of a fastening portion of the socket so as to define an annular space which is capable of absorbing impact applied to the inner circumferential surface of the socket, it is possible to maintain sealing efficiency even if impact is applied.
(79) In addition, according to the corrugated pipe connection device and the coupling method of the present invention, after the clamping ring is interposed between the nut and the socket and the nut and the socket are primarily screwed to each other, the nut and the socket are sealed using a piece of tape and then are installed on site, so that the coupling of the corrugated pipe connection device is completed in a simplified manner by inserting the corrugated pipe into the nut of the sealed nut-and-socket assembly and tightening the nut and the socket. Thereby, it is possible to achieve simplified easy coupling of the corrugated pipe connection device.
(80) In addition, according to the corrugated pipe connection device and the coupling method of the present invention, since the sealed nut-and-socket assembly, which is appropriately tightened to allow the corrugated pipe to be inserted later and is sealed using a piece of tape, is provided in the state in which the clamping ring is provided in advance, it is possible to prevent the corrugated pipe connection device from being installed without the clamping ring therein and to prevent the nut and the socket from being primarily screwed to each other so that the corrugated pipe may not be inserted therebetween.
(81) The embodiments of a corrugated pipe connection device according to the present invention have been disclosed in detail with reference to the accompanying drawings. However, it should be noted that the present invention is not limited by the above-described embodiments, and those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention.