Systems, apparatus and methods for purifying air
11648331 · 2023-05-16
Inventors
Cpc classification
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D2273/26
PERFORMING OPERATIONS; TRANSPORTING
F24F8/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2013/0651
PERFORMING OPERATIONS; TRANSPORTING
B64D13/08
PERFORMING OPERATIONS; TRANSPORTING
F24D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2013/0688
PERFORMING OPERATIONS; TRANSPORTING
A62B11/00
HUMAN NECESSITIES
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B01D2273/30
PERFORMING OPERATIONS; TRANSPORTING
B01D2279/65
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0049
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0028
PERFORMING OPERATIONS; TRANSPORTING
A62B9/00
HUMAN NECESSITIES
International classification
A62B11/00
HUMAN NECESSITIES
A62B9/00
HUMAN NECESSITIES
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B64D13/08
PERFORMING OPERATIONS; TRANSPORTING
F24D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems, apparatus and methods for disinfection of airflow. An apparatus for disinfecting air-conditioned airflow in a confined space includes: a modular housing; and a disinfection chamber enclosed within the housing. The disinfection chamber includes a plurality of disinfection sheets. Each disinfection sheet comprises a plurality of ultraviolet (UV) light sources. The airflow is configured to be routed along a serpentine pathway within the housing to expose microorganisms in the airflow to far UV-C light emitted by the UV light sources for an extended and optimal duration.
Claims
1. A process for disinfecting airflow in an airplane, comprising: transferring cooled/heated atmospheric air and cabin air to an air mixing unit; routing air from the air mixing unit to a HEPA filter for filtration; connecting a disinfecting apparatus to the filter, wherein the apparatus comprises: a modular housing comprising: a disinfecting chamber, wherein the disinfecting chamber includes a plurality of disinfection layers, each disinfection layer comprising a plurality of tubular ultraviolet (UV) light sources; directing the filtered air from the filter to the apparatus; routing the filtered air along a serpentine pathway over each of the plurality of layers; and exposing microorganisms in the filtered air to far UV-C/UV-C light emitted by the plurality of tubular ultraviolet (UV) light sources, wherein the filtered and disinfected air is routed directly from the disinfecting apparatus to a cabin in the airplane.
2. The process according to claim 1, wherein the apparatus is positioned inline with the air mixing unit.
3. The process according to claim 1, further comprising: totally discarding used air from the cabin outside the airplane using a bi-directional valve, wherein the bi-directional valve is set to an open position.
4. The process according to claim 3, wherein the bi-directional valve is set to an open position upon the condition that cabin pressure is maintained at a pre-determined level.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated into and form a part of the specification, illustrate various embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating exemplary embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
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DETAILED DESCRIPTION
(21) Systems, apparatus and methods are described herein for disinfection of airflow from an air-conditioning system to substantially kill COVID-19 and other similar airborne micro-organisms. The air-conditioned airflow is disinfected using a UV light source. Preferably, the UV light source is configured to emit germicidal far UV-C or UV-C radiation. The UV light sources are tubes, either straight or turned into more compact shapes, which can be transparent. The UV light sources can also include, without limitation, UV lamps, UV lasers, UV LED lights and other similar sources. In some embodiments, the UV light source can include a flat mirror-like plate. Far UV-C/UVc light/radiation can be used to disinfect the airflow without harming the human body/eyes by encasing them in UV protected enclosures and/or keeping them away from human habitats. This makes it suitable for the one or more embodiments discussed herein.
(22) The present invention can be utilized in any confined space. As used herein, the term “confined space” can include any enclosed or indoor space. The confined space can include, without limitation, rooms, hotels, restaurants, homes, warehouses, nursing homes, hospitals, clinics, laboratories, office buildings, buses, places of worship, malls, schools, theaters, sports arenas, aircrafts, trains, subways, yachts, cruise ships, and other similar enclosed spaces. The confined space can be equipped with one or more air conditioning systems. Thus, one or more embodiments of the present invention are configured to disinfect air-conditioned airflow in confined spaces.
(23) In one embodiment, the apparatus of the present invention can be configured to be attached to or incorporated as part of existing air conditioning systems and do not require any significant modification to these units. In typical “split” HVAC systems (comprising an outdoor unit having a condenser and compressor and an indoor unit connected to the evaporator furnace and a blower), the apparatus can be in fluid communication with an indoor blower. According to one or more embodiments, the blower/furnace are attic-based or located in a space just below the roof of the confined space. In a “packaged” air conditioning system, the blower is located close to a compressor and is located outside the confined space. In packaged systems, the apparatus can be configured to be in fluid communication with the external blower. In multi-level confined spaces, such as buildings with multiple floors, having blowers in individual rooms, the apparatus can be incorporated into the individual blowers. In one or more embodiments, the apparatus can also be compressed to the size of a briefcase and can be attached to the air inlet or outlet of any confined space.
(24) Multiple views of an apparatus 100 for disinfecting air-conditioned airflow are illustrated in
(25) The apparatus 100 includes a compact modular housing 110. The housing 110 can be provided in a stand-alone configuration for attachment to an exhaust window (or, an outlet) and/or a blower (or, an inlet), or can be incorporated in line with a split air-conditioning system (not shown). A similar arrangement can be incorporated into the packaged air conditioner also. The housing 110 comprises of a box-shaped enclosure/structure having panels 112 on its top and bottom surfaces, left and right opposing sidewalls/surfaces and front and back surfaces. The panels 112 can be made of aluminum, steel, fiberglass, carbon, or any other suitable material, that can completely block the UV light coming out of the device. A front panel is not shown in the accompanying figures merely to illustrate the internal components of the apparatus 100. The panels 112 enclose an internal cavity 140 or disinfection chamber having various components for disinfecting air-conditioned airflow. The terms “air” and “airflow” are used interchangeably herein.
(26) The housing 110 can be secured or anchored to the inlet or outlet of the air-conditioning system, in an enclosed space like a room, with brackets 120. The apparatus 100 can further include a docking pipe 130 that can be coupled to the inlet or outlet of an air-conditioning system (not shown). The apparatus 100 can be placed on the ceiling, within a wall or located out of view in the attic. The apparatus 100 can be configured to allow the passage of air entry through a bottom surface of the housing 110, in the outlet unit, or reverse in the inlet unit.
(27) The cavity 140 contains a disinfection chamber. A plurality of tortuous/convoluted passages 180 are formed in the disinfection chamber. These air passages are formed by a unique arrangement of multiple disinfection/treatment sheets 155 within the cavity 140. The disinfection sheets 155 include a plurality of germicidal UV light sources 150 connected to each other by transparent bridge-like connectors. The panels 112 can be made opaque to prevent UV leakage.
(28) A first end of a first disinfection sheet 155A is configured to be removably fitted to a channel 159 formed on an inside surface of a first sidewall 110A. The second end of the first disinfection sheet 155A is proximal to but does not touch an inside surface of the opposite second sidewall 110B. A small airflow gap 102A is, therefore, formed in the space between the second end of the first disinfection sheet 155A and the sidewall 110B. Similarly, a first end of an adjacent/second disinfection sheet 155B is configured to slidably be fitted to a channel (not shown) formed on the inside surface of the second sidewall 110B while leaving a small airflow gap 102B between its second end and the opposing first sidewall 110A. The other disinfection sheets are arranged in a similar manner, that is, a first end of a third disinfection sheet 155C can slide into a channel formed on the first sidewall 110A leaving an airflow gap 102C between its second end and the second sidewall 110B, and so on. This arrangement provides a sufficient length and duration of contact between the organism and the far UV-C light. The disinfection sheets 155 can be conveniently removed, if needed, for maintenance or replacement purposes. This arrangement creates a serpentine airflow pathway around the airflow gaps 102A, 102B, 102C . . . , and causes the air to be forced to go over each of the disinfection sheets before it exits the apparatus 100. The air may include harmful microorganisms.
(29) The UV light sources 150 are configured to emit germicidal far UV-C light. Far UV-C light can penetrate the cell walls of the microorganisms and cause cellular or genetic damage. The affected microorganisms are, therefore, killed and/or become unable to reproduce. Aside from the intensity of the UV-C light, their exposure time to the UV-C light is a key factor in determining how efficiently the microorganisms are disabled. Advantageously, the serpentine airflow path of the present invention ensures that the microorganisms are exposed to the UV-C light for a length of time that is sufficient to kill or disable them. As such, the air exiting the apparatus is substantially disinfected, that is, free of these harmful microorganisms. The apparatus 100 can be connected to an electrical outlet and can be turned on or off, as needed.
(30) The base panel 112A includes a plate 114. Multiple fine-diameter, substantially V-shaped opaque hollow miniature tubes or tubules 160 are embedded in the plate 114 in a slanted/oblique arrangement. The arrangement of these opaque tubules 160 in a V shaped arrangement ensures that air gets in or leaves through the tubules, but the far UV-C light is prevented from leaking/coming back out. This can protect humans in the vicinity of the apparatus 100. In another embodiment (not shown), a flat plate can be attached outside the unit 110 such that substantially any leakage of the far UV-C light is blocked.
(31) As shown in
(32) As illustrated in
(33) As shown in
(34) When used at the outlet of the air conditioning system, either a plurality of smaller fans 170A or a single larger fan 170B can be placed below the tubules 160 and above the filter 165. The fans 170A, 170B can be configured to force air into the cavity of the apparatus 100. This will make the air movement in confined spaces more efficient. In another embodiment, a reverse fan is used at the inlet of the air conditioning system to blow air into the room again facilitating stronger and more complete replacement of the air in the confined space with clean air. In this embodiment, the air coming into the room enters through docking pipe 130 and goes into the room through the tubules 160. The fans behave like suction units that draw air out from the apparatus 100 and push it into the confined space/room.
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(37) In another embodiment, as shown in
(38) The housing 210 can include securing means, such as, brackets 220 for attaching the apparatus 200 to a surface (such as, the ceiling of a bus). The apparatus 200 can further include a HEPA filter 265 for filtering incoming air. The apparatus 200 further includes a flap 275 for preventing leakage of far UV-C light rays. The apparatus 200 can also be covered by an opaque shade (not shown) for preventing the UV light leakage. The housing 210 can further include support members 280 for keeping the top surface of the unit straight without bending. The support members 280 include slits 285 which can be cut along the length of the unit 210. These slits 285 are configured to vent/allow the air to leave the housing 210.
(39) The COVID-19 pandemic has starkly illustrated the risks assumed by frontline workers, including healthcare workers. These workers often risk their own lives and the lives of their family and friends to care for patients infected with contagious viruses, such as, COVID-19 and other such viruses. Conventional personal protective equipment (PPE), such as masks or face shields, cannot offer comprehensive protection for these workers. Also, virions attached to the PPE can be released when the healthcare worker removes their PPE in a change room, causing them to get infected.
(40) The system 700 includes a wearable apparatus for disinfecting airflow 710. The apparatus 710 can be conveniently worn as a backpack by a user, such as, a healthcare worker. The system 700 further includes an air/oxygen source, such as, a canister, in fluid communication with the apparatus 710. A first end of a tube/pipe 720A is connected to the canister while a second end of the tube/pipe 720A is connected to the wearable apparatus 710. Air/oxygen/or a mixture of the same is drawn in through the first tube/pipe 720A and routed to an inlet 765 of the apparatus 710. A HEPA filter 755 is positioned at the base of the portable apparatus 700 to filter the incoming airflow. One or more miniature fans 760 are positioned at the mouth of a disinfection chamber 740. The fans 760 are configured to draw air into disinfection chamber 740. The chamber 740 includes multiple air disinfection sheets 740. Each air disinfection sheet 740 includes a plurality of UV light sources 750 which are configured to emit far UV-C light. As illustrated in
(41) The wearable apparatus 700 may have a unit 705 to hold or contain a power source. The unit 705 can accept one or more power sources such as batteries therein. The unit 705 can be removable and replaceable from the apparatus 700. The walls of the portable apparatus 700 can be made of a suitable material that can block the leakage of far UV-C light so that there is no harm done to the individual wearing the apparatus.
(42) The air gets disinfected in the chamber 740 and the disinfected and filtered air is transported through a second pipe/tube 720B to the user. A first end of the second pipe/tube 720B is connected to the wearable apparatus while a second end of the second pipe/tube 720B is fitted within a first opening in a tight-fitting medical grade mask 770. The user can, therefore, be provided with substantially pure/disinfected air for inhalation. The exhaled air is routed from the mask 770 to the apparatus 710 by a third pipe/tube 720C. One end of the third pipe/tube 720C is fitted within a second opening in the mask 770 while a second end of the third pipe/tube 720C is connected to an inlet 765 of the apparatus 710. The exhaled air is filtered and then mixed with the air/oxygen mixture in the disinfection chamber. The filtered and disinfected air is again transported to the mask 770. For further protection, the user wearing the portable apparatus 700 can be air washed to remove any residual surface contamination before going to the change room.
(43) Thus, the various embodiments of the apparatus for disinfecting airflow, as discussed herein, can kill or disable harmful microorganisms by utilizing the maximum strength of far UV-C light and a HEPA filter, and by adjusting the size of the apparatus and manipulating the number of air disinfection treatment sheets comprising UV light sources.
(44) It is well recognized that when a person sneezes or even talks loudly, a fine mist of mucus and saliva droplets is expelled from their mouth. A cloud of droplets can remain suspended for several minutes, depending on the size of the droplet, the turbulence, the temperature and the humidity. If the person is infected with a virus, such as COVID-19, the droplets may also contain one or more virus particles. Large droplets, which are larger than five to ten microns, may quickly fall to the ground or on nearby surfaces. However, the smaller droplets may travel a significant distance which may be even greater than six feet. In some conditions, the small droplets, called aerosols, can quickly evaporate. The length of time before the aerosols evaporate depends on several conditions, including humidity and temperature. Healthy people can inhale the infectious droplets, or the droplets can land on their eyes, nose and mouth. People who inhale the airborne microorganisms do not need to have face-to-face contact or be in the same room as the infected person to be exposed and potentially infected by the infectious aerosols.
(45) Studies have also shown that under normal air conditions, the droplets that fall to the ground/floor can completely dry out. The dried-out residual of droplets, which may contain infectious microorganisms, are called droplet nuclei. The light weight droplet nuclei can rise and float in the air. They can be transported significant distances in the air by typical daily activities, such as, as a result of people walking through a room. According to the inventor, the droplet nuclei are transported by movement of air from the floor to the ceiling of the confined space where they enter a “return vent” of an air conditioning duct. The return vent returns the air back to the ductwork system. These droplet nuclei are then recirculated back into the confined unit through a “supply vent” of the air conditioning duct.
(46) According to one or more embodiments, the present invention involves a systems and processes for ensuring that the “used” air, that is returned through the return vent, is substantially discharged into the outside atmosphere. Means for delivering substantially “fresh” air from the outside/atmospheric air to the air conditioning system may also be provided such that the air supplied to the confined space through the supply vent is substantially devoid of recirculated air and airborne microorganisms and is “totally fresh air conditioning”. Advantageously, in one or more embodiments, one or more supply vents are located at the floor level or substantially near the floor level while one or more return vents are located in the ceiling or substantially near the ceiling. The reverse is also possible (not shown). This is different from the majority of the conventional ventilation systems where both supply and return vents are located in the ceiling.
(47) According to another embodiment, the present invention involves treating heating/cooled air from a conventional air conditioning system with an embodiment of the apparatus for disinfecting the airflow, as discussed above. The apparatus includes a disinfection chamber comprising a plurality of UV lights. The incoming airflow into the disinfection chamber is configured to be routed along a serpentine pathway within the housing such that microorganisms in the airflow are exposed to the germicidal far UV-C light produced by the UV light sources for an optimal duration resulting in their neutralization. The disinfected air is discharged to the AC ducts and delivered through supply vents which are located at the floor level or substantially near the floor level in each room.
(48) As shown in
(49) The situation is even worse in cold climates where a heater is used in the room. The hot air coming into the room stays close to the ceiling and escape through the outflow return vents. In reality, more energy is needed to heat the room because of the resistance for the hot air to go down towards the floor, leaving cold, stagnant, dry air in the lower regions of the room. This is an avoidable waste of energy.
(50) According to another embodiment, a system 400A for routing disinfected airflow within a confined space, such as, a room is illustrated in
(51) The supply duct 410 can be rigid, flexible, and configured to fit the space between the struts for manufacturing convenience. In one or more embodiments, a secondary supply duct 420 can be configured to route disinfected air at the ceiling while duct 410 can be configured to route air to the ground level. This process improves the cooling/heating of the confined space but it can also transport and destroy microorganisms settled on the floor of the confined space.
(52) According to another embodiment, a system 400B for routing disinfected airflow within a confined space, such as, a room is illustrated in
(53) The system 400 further comprises return piping means 450 for routing this circulated airflow. The piping 450 includes a bi-directional valve 455. The valve 455 can be configured to be opened such that at least a portion of the returned airflow is vented to the atmosphere. Alternately, the valve 455 can be completely opened such that the entire returned airflow is vented to the atmosphere, creating “totally fresh air conditioning” The opening and closing of valve 455 can be controlled by a programmable logic controller (not shown) known in the art.
(54) When only a portion of the returned airflow is vented to the atmosphere, the remaining portion of the returned airflow is transported to an embodiment of an apparatus for disinfecting air-conditioned airflow 100 (as described herein with reference to
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(56) In another embodiment, as shown in
(57) In yet another embodiment, as shown in
(58) In yet another embodiment, as shown in
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(60) According to another embodiment, a system 900 for discarding used/contaminated air in an airplane is shown in
(61) Currently, atmospheric/outside air continually enters the airplane through its engine turbines. The air is compressed which causes it to be heated. It then passes through cooling packs which are located below the cabin. The cooling packs regulate the temperature of the compressed air. The cooled air is infused through an air mixing unit and circulated into the cabin. Simultaneously, air from the cabin (“used air”) passes through HEPA filters and is infused through the air mixing unit. The mixture of used air and fresh outside air enters the cabin through overhead vents. A portion of this air is recirculated while the remaining leaves the cabin through floor vents. In order to maintain cabin pressure, typically, only about half of the exited cabin air is dumped outside the airplane while the rest is sent back to HEPA filters and mixed with the fresh outside air before it is recirculated into the cabin.
(62) As shown, outside air is cooled/heated and passed through an air mixing unit where it mixes with cabin air. This air is then passed through a HEPA filter and then through an apparatus 100 (as disclosed herein with reference to
(63) The air inside an airplane is purified either by: (i) disinfecting recirculated cabin air within the apparatus for disinfecting air disclosed herein, or (ii) entirely avoiding the recirculation of used cabin air. The air purification process involves connecting a bi-directional valve 910 to an airplane's air mixing unit. When the bi-directional valve 910 is in an open position, the contaminated/used cabin air is continually discarded outside the airplane while fresh air is continually drawn in to the airplane though its engine turbines. Under these conditions, recirculation of used cabin air is completely avoided and the air entering the cabin is totally fresh atmospheric air.
(64) As shown in
(65) Therefore, the present invention is well suited to destroy airborne pathogens in confined spaces having recirculating air. For example, it can be used to contain the spread of COVID-19 (or similar viruses) in confined spaces. It can also be used to contain the spread of bacteria that cause Legionnaires' disease.
(66) While the systems and methods of disinfecting recirculated air are described in terms of “comprising,” “containing,” or “including” various components or steps, the system and methods also can “consist essentially of” or “consist of” the various components and steps. Each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references herein to the “invention” may in some cases refer to certain specific embodiments only. In other cases, it will be recognized that references to the “invention” will refer to subject matter recited in one or more, but not necessarily all, of the claims. As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
(67) All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g. “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
(68) Various terms are used herein. To the extent a term used in a claim is not defined, it should be given the broadest definition persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.