Control arrangement for variable displacement pump
11644028 ยท 2023-05-09
Assignee
Inventors
Cpc classification
F04B2203/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/295
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control arrangement for a variable displacement pump includes a pressure control unit and a separate mechanical control unit, each mounted on a housing of the variable displacement pump. The pressure control unit provides pressure control for the variable displacement pump and the mechanical control unit provides rotary feedback control for the variable displacement pump.
Claims
1. A control arrangement for a variable displacement pump, the control arrangement comprising: a pressure control unit providing pressure compensation control and/or load sensing control; and a mechanical control unit providing at least one of mechanical torque control, electronic torque control, or electronic displacement control; wherein the pressure control unit attaches to the variable displacement pump at a first interface and the mechanical control unit attaches to the variable displacement pump at a second interface that is different than the first interface; wherein the mechanical control unit comprises a rotary feedback assembly configured to monitor actuation of a servo piston controlling displacement of the variable displacement pump and to control actuation of the servo piston based at least on the monitored actuation; wherein the rotary feedback assembly comprises a cam shaft configured to engage the servo piston controlling displacement of the variable displacement pump; wherein a control spool controlling actuation of the servo piston is actuated at least in part due to rotary motion of the cam shaft; wherein the mechanical control unit further comprises a control setpoint adjuster; wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft and a control setpoint defined by the control setpoint adjuster; wherein the rotary feedback assembly further comprises: a rocker arm; and a feedback pin carried by the cam shaft and in contact with the rocker arm, the feedback pin being biased against the rocker arm by a working pressure of the variable displacement pump; and wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft, a moment on the rocker arm due to the feedback pin, and the control setpoint defined by the control setpoint adjuster.
2. The control arrangement according to claim 1, wherein the mechanical control unit comprises: a housing including a pump mating surface configured to interface with the variable displacement pump at the second interface; wherein the cam shaft is disposed within the housing and has a distal end extending outward from the housing at the pump mating surface; wherein the distal end of the cam shaft is configured to engage the servo piston controlling displacement of the variable displacement pump when the mechanical control assembly is mounted to the variable displacement pump.
3. The control arrangement according to claim 2, further comprising a sensor assembly configured to detect an angle of the cam shaft to determine pump displacement.
4. A control arrangement for a variable displacement pump, the control arrangement comprising: a pressure control unit providing pressure compensation control and/or load sensing control; and a mechanical control unit providing at least one of mechanical torque control, electronic torque control, or electronic displacement control; wherein the pressure control unit is configured to attach to the variable displacement pump at a first mounting surface and the mechanical control unit is configured to attach to the variable displacement pump at a second mounting surface formed on an opposite side of the variable displacement pump from the first mounting surface; wherein the mechanical control unit comprises a rotary feedback assembly configured to monitor actuation of a servo piston controlling displacement of the variable displacement pump and to control actuation of the servo piston based at least on the monitored actuation; wherein the rotary feedback assembly comprises a cam shaft configured to engage a servo piston controlling displacement of the variable displacement pump; wherein a control spool controlling actuation of the servo piston is actuated at least in part due to rotary motion of the cam shaft; wherein the mechanical control unit further comprises a control setpoint adjuster; wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft and a control setpoint defined by the control setpoint adjuster; wherein the rotary feedback assembly further comprises: a rocker arm; and a feedback pin carried by the cam shaft and in contact with the rocker arm, the feedback pin being biased against the rocker arm by a working pressure of the variable displacement pump; and wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft, a moment on the rocker arm due to the feedback pin, and the control setpoint defined by the control setpoint adjuster.
5. The control arrangement according to claim 4, wherein the mechanical control unit comprises: a housing including a pump mating surface configured to interface with the variable displacement pump at the second mounting surface; wherein the cam shaft is disposed within the housing and having a distal end extending outward from the housing at the pump mating surface; wherein the distal end of the cam shaft is configured to engage the servo piston controlling displacement of the variable displacement pump when the mechanical control assembly is mounted to the variable displacement pump.
6. The control arrangement according to claim 5, further comprising a sensor assembly configured to detect an angle of the cam shaft to determine pump displacement.
7. A control arrangement for a variable displacement pump, the control arrangement comprising: a mechanical control unit providing mechanical torque control, electronic torque control, and/or electronic displacement control, the mechanical control unit comprising: a housing including a pump mating surface configured to interface with the variable displacement pump; and a cam shaft disposed within the housing and having a distal end extending outward from the housing at the pump mating surface; wherein the distal end of the cam shaft is configured to engage a servo piston controlling displacement of the variable displacement pump when the mechanical control unit is mounted to the variable displacement pump; and wherein the mechanical control unit is configured to control a pressure to the servo piston from an output of the variable displacement pump; wherein the mechanical control unit comprises a rotary feedback assembly configured to monitor actuation of the servo piston through the cam shaft and to control displacement of the variable displacement pump through actuation of the servo piston based at least on rotary motion of the cam shaft; wherein the rotary feedback assembly controls movement of a control spool based at least in part on rotary motion of the cam shaft, the control spool controlling actuation of the servo piston; wherein the mechanical control unit further comprises a control setpoint adjuster controlling movement of the control spool; wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft and a control setpoint defined by the control setpoint adjuster; wherein the rotary feedback assembly further comprises: a rocker arm; and a feedback pin carried by the cam shaft and in contact with the rocker arm, the feedback pin being biased against the rocker arm by a working pressure of the variable displacement pump; and wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft, a moment on the rocker arm due to the feedback pin, and the control setpoint defined by the control setpoint adjuster.
8. The control arrangement according to claim 7, further comprising a sensor assembly configured to detect an angle of the cam shaft to determine pump displacement.
9. A control arrangement for a variable displacement pump, the control arrangement comprising: a pressure control unit providing pressure compensation control and/or load sensing control; a mechanical control unit providing at least one of mechanical torque control, electronic torque control, or electronic displacement control; wherein the pressure control unit attaches to the variable displacement pump at a first interface and the mechanical control unit attaches to the variable displacement pump at a second interface that is different than the first interface; wherein the mechanical control unit comprises a rotary feedback assembly configured to monitor actuation of a servo piston controlling displacement of the variable displacement pump and to control actuation of the servo piston based at least on the monitored actuation; wherein the rotary feedback assembly comprises a cam shaft configured to engage the servo piston controlling displacement of the variable displacement pump; wherein a control spool controlling actuation of the servo piston is actuated at least in part due to rotary motion of the cam shaft; wherein the mechanical control unit further comprises a control setpoint adjuster; wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft and a control setpoint defined by the control setpoint adjuster; wherein the rotary feedback assembly further comprises: a rocker arm; and a feedback pin carried by the cam shaft and in contact with the rocker arm, the feedback pin being biased against the rocker arm by a spring; and wherein the control spool controls actuation of the servo piston based at least in part on rotary motion of the cam shaft, a moment on the rocker arm due to the feedback pin, and the control setpoint defined by the control setpoint adjuster.
10. The control arrangement according to claim 9, wherein the rotary feedback assembly further comprises an actuator configured to actuate the rocker arm.
11. The control arrangement according to claim 9, wherein the rotary feedback assembly further comprises an actuator with an actuator rod, the actuator configured to exert a force on the rocker arm by moving the actuator rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(12) Before the various embodiments are described in further detail, it is to be understood that the invention is not limited to the particular embodiments described. It will be understood by one of ordinary skill in the art that the control arrangements and systems described herein may be adapted and modified as is appropriate for the application being addressed and that the control arrangements and systems described herein may be employed in other suitable applications, and that such other additions and modifications will not depart from the scope thereof.
(13) In the drawings, like reference numerals refer to like features of the systems of the present application. Accordingly, although certain descriptions may refer only to certain figures and reference numerals, it should be understood that such descriptions might be equally applicable to like reference numerals in other figures.
(14) Referring to
(15) Referring to
(16) The mechanical control unit 16 includes a mechanical control unit housing 28 with a pump mating surface 30 configured to engage a corresponding mechanical control mounting surface 32 formed on the housing 18 of the variable displacement pump 12. The mechanical control unit 16 comprises a transverse bore 33 extending through the mechanical control unit housing 28 and opening at one end at the pump mating surface 30. A cam shaft 34 is positioned within the transverse bore 33 and has a distal end portion 36 extending outward from the mechanical control unit housing 28 through the opening at the pump mating surface 30. The other end of the transverse bore 33 opposite the pump mating surface 30 may be closed by a removable cover 37. In addition to the opening of the transverse bore 33 for the distal end portion 36 of cam shaft 34, the pump mating surface 30 also includes pressure ports formed therethrough forming pressure inlets and/or outlets to the mechanical control unit 16.
(17) The mechanical control mounting surface 32 of the housing 18 includes a cam shaft opening 38 configured to receive the distal end portion 36 of the cam shaft 34 when the mechanical control unit 16 is mounted to the housing 18. The mechanical control mounting surface 32 also includes pressure ports 40 corresponding to the pressure ports of the pump mating surface 30, which interact with the pressure ports of the pump mating surface 30 when the mechanical control unit 16 is mounted to the housing 18. A seal carrier 42 may be provided between the pump mating surface 30 and the mechanical control mounting surface 32 to provide sealing around the pressure ports. While the seal carrier 42 may have a different seal layout than the seal carrier 26, the pressure ports of the pressure control unit 14 and the pressure ports of the mechanical control unit 16 may also be provided on the respective pump mating surfaces in the same layout to allow for the use of a common seal carrier for both the seal carrier 26 and the seal carrier 42. As discussed above, the mechanical control unit 16 may provide rotary feedback control for the variable displacement pump 12 EDC, MTC, or ETC control techniques and pump mating surface 30 and distal end 36 of cam shaft 34 have the same configuration regardless of which control is implemented.
(18) Referring to
(19) The pressure compensator portion 46 operates in the same manner as other known pressure compensation controllers by using pump outlet pressure to control the position of the servo piston 43. Specifically, the pressure compensator portion 46 receives pump outlet pressure from the variable displacement pump 12 via pressure input 50, which is provided through one of the pressure ports 22, shown in
(20) The load sensing portion 48 also operates in the same manner as other known load sensing controllers by using pump outlet pressure and a load feedback pressure to control the position of the servo piston 43. Specifically, the load sensing portion 48 receives pump outlet pressure from the variable displacement pump 12 via pressure input 54 and load feedback pressure via pressure input 56, which are provided through pressure ports 22, shown in
(21) The mechanical control unit 16 includes a rotary feedback assembly 60 controlling actuation of a control spool 62 using rotary input from cam shaft 34 and pump outlet pressure provided via pressure input 64, which is provided through one of the pressure ports of the mechanical control unit 16. Actuation of the control spool 62 increases or decreases the pressure in chamber 44, which moves the servo piston 43 to alter the displacement of the variable displacement pump 12 until a torque control setpoint is reached.
(22) Referring to
(23) The feedback pin 65 in the head 67 of cam shaft 34 acts against the rocker arm 68 in response to system pressure, i.e., pump outlet pressure provided via pressure input 64, shown in
(24) Referring to
(25) Referring to
(26) Referring to
(27) The cam shaft 34 is rotatable in the transverse bore 33 and cam shaft opening 38 of pump housing 18, shown in
(28) Referring to
(29) Referring to
(30) With reference back to
(31) Referring to
(32) Referring to
(33) The control arrangement 10 of the present disclosure advantageously provides a control-to-pump interface between the pressure control unit 14 and the pump 12 that requires only ports for hydraulic connections and advantageously provides a control-to-pump interface between the mechanical control unit 16 and the pump 12 that requires only ports for hydraulic connections and a single bore for cam shaft 34 of the rotary feedback assembly. Additionally, the distal end portion 36 of the cam shaft 34 that interfaces with servo piston 43 of the variable displacement pump 12 is advantageously the same for EDC, MTC, and ETC control.
(34) Thus, the control arrangement 10 of the present disclosure may advantageously be used on multiple frame sizes of open circuit variable displacement pumps and product families by providing identical control-to-pump interfaces on each frame size for both the pressure control unit 14 and the mechanical control unit 16. This advantageously reduces the cost for the pumps by reducing variation of the pump controls as well as significantly reducing the total number of components.
(35) The mechanical control unit 14 also advantageously implements the same concept of a rotary feedback system form EDC, MTC, and ETC control, thereby allowing a majority of the components (e.g. control housing, control spool, adjustable spring, and rocker arm) to be interchangeable regardless of the control type. This substantially reduces variation of large and more expensive components such as pump housings and swashplates across product families of variable displacement pumps. Furthermore, many other smaller components, such as the sensor assembly 84 and removable cover 37, may also advantageously be common for all frame sizes.
(36) Additionally, separation of pressure controls in the pressure control unit 14 from the EDC, MTC, or ETC controls in the mechanical control unit 16 advantageously allows for significantly lower total number of components & control sub-assemblies for entire a product family, thereby reducing cost and making the product more attractive to customers.
(37) While the principles of the present disclosure have been described herein, it is to be understood by those skilled in the art that this description is made only by way of example and not as a limitation as to the scope of the disclosure. Other embodiments are contemplated within the scope of the present disclosure in addition to the exemplary embodiments shown and described herein. Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present disclosure.