Application of enzyme-based green solvents for the recovery of subsurface fluids
11643912 · 2023-05-09
Assignee
Inventors
Cpc classification
C09K8/592
CHEMISTRY; METALLURGY
C09K8/58
CHEMISTRY; METALLURGY
E21B43/16
FIXED CONSTRUCTIONS
International classification
Abstract
A method for recovering subsurface fluid from rock formations by adding an enzyme-based green solvent to a carrier fluid and injecting the enzyme-based green solvent and the carrier fluid into a production well. The enzyme-based green solvent and the carrier fluid are directed down a flow path of the production well. The solvent soaks in the production well before reversing the flow path of the production well. The enzyme-based green solvent and the carrier fluid travel up the flow path with a plurality of recovered deposits from the production well in the enzyme-based green solvent.
Claims
1. A method for recovering subsurface fluid from rock formations, the method comprising the steps of: providing a carrier fluid including an enzyme-based green solvent that is paired with a slurry of nanoparticles having size of between 1 to 500 nanometers, wherein the enzyme-based green solvent is immobilized on the nanoparticles; injecting the enzyme-based green solvent and the carrier fluid into a well; directing the enzyme-based green solvent and the carrier fluid down a flow path of the well; guiding the nanoparticles via magnetic field to a plurality of targeted regions in a rock formation; soaking the enzyme-based green solvent and the carrier fluid in the rock formation; reversing the flow path of the well wherein the enzyme-based green solvent and the carrier fluid travel up the flow path; and recovering a plurality of deposits from the well.
2. The method according to claim 1 further comprising recovering a plurality of deposits from a neighboring well in contact with the enzyme-based green solvent.
3. The method according to claim 1 wherein the slurry comprises magnetic nanoparticles.
4. The method according to claim 1 wherein the slurry comprises proppant.
5. The method according to claim 1 further comprising encapsulating the enzyme-based green solvent in the nanoparticles.
6. The method according to claim 1 further comprising releasing the enzyme-based green solvent from the nanoparticles at the targeted regions of the rock formation.
7. The method according to claim 1 further comprising a cooling tool in the well for controlling a temperature of the enzyme-based green solvent.
8. The method according to claim 1 further comprising: coating each nanoparticle of the nanoparticle slurry with the immobilized enzyme mixture; applying the magnetic field to a sub-surface of each nanoparticle of the nanoparticle slurry; and guiding the nanoparticles through the well via the magnetic field to contact the subsurface fluid.
9. The method according to claim 8 wherein the liquid has an enzyme concentration of less than a critical micelle concentration (CMC).
10. The method according to claim 8 further comprising calculating a temperature in the production well for controlling an activation of enzymes in the enzyme-based green solvent.
11. The method according to claim 8 wherein the solvent is aqueous comprising more than about 90% water.
12. The method according to claim 8 wherein the solvent is non-aqueous comprising a carrier fluid wherein the carrier fluid comprises at least one of a hydrocarbon fluid, a compressed gas, or a foam.
13. A method for recovering subsurface fluid from rock formations, the method comprising the steps of: providing a carrier fluid including an enzyme-based green solvent that is paired with a slurry of nanoparticles, wherein the enzyme-based green solvent is immobilized on the nanoparticles; injecting the enzyme-based green solvent and the carrier fluid into a well; directing the enzyme-based green solvent and the carrier fluid down a flow path of the well; soaking the enzyme-based green solvent and the carrier fluid in a rock formation; guiding the nanoparticles to a plurality of targeted regions in the rock formation; reversing the flow path of the well wherein the enzyme-based green solvent and the carrier fluid travel up the flow path; recovering a plurality of deposits from the well; and monitoring a magnetic response from the nanoparticles wherein the magnetic response is adapted for modeling an arrangement of fractures at the predetermined depth of the well.
14. The method according to claim 1 further comprising a heating tool in the well for controlling a temperature of the enzyme-based green solvent for activating or deteriorating enzyme activities, wherein the heating tool is configured in the well, adjacent to at least a portion of the rock formation.
15. The method according to claim 13 wherein the slurry comprises magnetic nanoparticles.
16. The method according to claim 13 wherein the slurry comprises proppant.
17. The method according to claim 13 further comprising encapsulating the enzyme-based green solvent in the nanoparticles.
18. The method according to claim 13 further comprising releasing the enzyme-based green solvent from the nanoparticles at the targeted regions of the rock formation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(14) The present invention relates to a specific type of subsurface fluid recovery and formation treatment that is aided by the application of aqueous and/or non-aqueous enzyme-based green solvents. This is achieved with a recovery system including at least one well and an injection pump system to inject an enzyme-based green solvent along with a chosen carrier fluid downhole to a rock formation. The solvent can be aqueous comprising mostly water, or non-aqueous containing hydrocarbon liquid, compressed gas, foam, CO.sub.2 or other suitable substances as a carrier fluid. Principals of manufacturing a green solvent include efficient utilization of raw materials (preferably renewable) as feedstocks for a product and energy source, and elimination of toxic materials (including solvents) in the manufacture (preparation and purification) and utilization of the product. The main role of the enzyme in the solvent is the enzyme's covalent attachment of a hydrophile and a lipophile.
(15) Enzyme-based solvents may be formulated as a formation-specific solution by adapting the molecular structure of the “head group” to be cationic, anionic, amphoteric, or nonionic. Such a formulations can be based on the formation rock and reservoir fluid characteristics (such as mineralogy, wettability, in-situ microorganisms, native water/hydrocarbon compositions, etc.) or as a general-purpose formulation by adapting a hydrophilic-lipophilic balance that allows for dissolving oil into water (making the solvent more hydrophilic). Such a formulation works for the majority of unconventional formations. Enzymes used in the claimed invention include commercial mixtures that include a class of DNA-modified proteins found in living organisms. The enzymes themselves are non-living. These enzymes are water soluble, making the enzymes very diffusible in a water phase due at least in part to hydrogen bonding. While enzyme-based solvents, particularly enzyme-based green solvents, are generally described in this invention, it is to be understood that any number of enzyme-based green solvents could be used in accordance with the invention described herein.
(16) The present invention is described in further detail in connection with the following examples which illustrate or simulate various aspects involved in the practice of the invention. It is to be understood that all changes that come within the spirit of the invention are desired to be protected and thus the invention is not to be construed as limited by these examples.
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(18) Tables 1 and 2 detail properties and mineralogy of various core rock samples. While Tables 1 and 2 show details of sandstone and shale cores used as rock samples for oil recovery with an Amott cell, it is to be understood that any other rock or similar samples may be used with this invention to recover oil from said samples.
(19) TABLE-US-00001 TABLE 1 Core Sample Properties Sam- Diam- Dry Poros- Saturated Vol- Satu- ple eter Length Mass, ity, Weight, ume, ration ID cm cm g % g CC % Sandstone 1 2.54 5.58 60.17 18.33 64.65 28.29 96 2 2.54 5.59 60.58 17.90 64.95 28.33 96 Shale 2 2.54 2.84 30.17 12.74 31.62 14.39 88 3 2.54 2.11 23.5377 9.56 34.62 10.69 90 4 2.54 2.95 31.6161 11.82 33.6 14.95 92 5 2.54 3.08 33.12 12.06 34.62 15.61 88 6 2.54 2.95 32.14 11.99 33.60 14.95 90 9 2.54 3.12 33.70 12.25 35.29 15.81 91 10 2.54 2.29 24.53 13.00 25.77 1160 91
(20) Table 2 shows mineralogy of the samples from Fourier-transform infrared spectroscopy (FTIR).
(21) TABLE-US-00002 TABLE 2 Core Samples Mineralogy from FTIR Sample ID 3 3 4 5 1 Quartz Shale 28 22 35 24 Sandstone 74 Calcite 0 0 0 0 1 Dolomite 32 40 16 38 4 Illite 0 10 5 0 0 Smectite 0 0 0 0 0 Kaolinite 2 2 3 2 3 Chlorite 1 2 6 2 0 Pyrite 0 0 0 0 0 Orthoclase 6 3 6 6 0 Oglioclase 7 1 6 0 4 Mixed Clays 25 14 20 22 15 Albite 0 0 0 0 0 Anhydrite 1 0 2 0 0 Sidelite 9 4 5 5 0 Apatite 0 0 0 0 0 Aragnite 1 0 1 0 0
(22) For the samples in Tables 1 and 2, Berea sandstone cores and Woodford shale outcrop cores with 2 inches length and 1-inch diameter were cut, dried, and then saturated with crude oil, although other core sizes and oils may be used. In this example, sandstone saturation was conducted using crude injection after a period of 4-hours vacuuming while shale saturation was conducted using 72-hours pressurized injection of crude under 1500 psi after a period of 24-hours of vacuuming. Berea sandstone cores had an aging of 15 days and the Woodford shale samples had an aging of 17 days.
(23) Spontaneous imbibition tests conducted on the samples identified in Tables 1 and 2, using the apparatus 100 of
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(26) To facilitate additional examples, surface tension measurements for different enzyme concentrations at room temperature are calculated. Surface tension for a 10% enzyme solution is 48.4 mN/m. Surface tension for a 5% enzyme solution is 51.5 mN/m. As such, additional examples using an enzyme-based green solvent to recover oil includes modifying enzyme concentration.
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(30) Based on the illustrated examples, this invention preferably utilizes an enzyme-based green solvent solution between 5-10 w.t. %, desirably 5 w.t. %, of enzyme to recover subsurface fluids from rock formations, although it is to be understood that any number of additional enzyme concentrations may be used.
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(32) The carrier fluid 202 includes an enzyme-based green solvent 214 and a slurry of nanoparticles 216. The enzyme-based green solvent 214 and the nanoparticles 216 are injected into the rock formation 204 with the carrier fluid 202. Once inside the rock formation 204, the carrier fluid 202 contacts the deposits 212.
(33) With the aid of the enzyme-based green solvent 214 and the nanoparticles 216, the well 200 facilitates hydrocarbon recovery from the deposits 212. In particular, hydrocarbons can be recovered from unconventional and fractured rock formations with the enzyme-based green solvent. The enzyme-based green solvent 214 is transported to the rock formation 204, using the carrier fluid 202, through fracture networks in the rock. This provides the enzyme-based green solvent 214 with an exposure to a rock matrix during a soak-time. The soak-time occurs for a designated period of time depending on a variety of factors including, but not limited to, the type of rock formation, the type of enzyme, the injected volume, the type of deposits being recovered, etc.
(34) Exposing the enzyme-based green solvent 214 to the rock matrix provides an uplift of additional fluid recovery from the deposits 212 as compared to the prior art. This additional recovery can be accomplished at least in part by displacing some of the fluid within the matrix through wettability alteration and spontaneous imbibition. Wettability and interfacial tension alterations can lead to imbibition of a non-wetting fluid. The non-wetting fluid is desirably a stream of the enzyme-based solvent 214, going into matrix pores of the rock formation 204 and, consequently, leading to a release of the wetting phase. The wetting phase is preferably the target subsurface fluid needed to be produced from the deposits 212 (e.g., oil).
(35) As shown in
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(37) In embodiments of the invention, the nanoparticles may be magnetic. Magnetic nanoparticles 216 get delivered to and from the rock formation 204 by a magnetic drive 218 to deliver the enzyme-based green solvent 214 to matrices of the rock formation 204. Bodies of the magnetic nanoparticles 216 can encapsulate a layer of selected enzymes that get delivered to the matrix through the magnetic drive 218. The magnetic drive 218 controls the motion of the nanoparticles 216 by applying a sub-surface magnetic field so that the nanoparticles 216 are guided to disperse through tight reservoirs of rock. The magnetic drive 218 also controls the removal of the nanoparticles 216 from the rock formation 204 after the enzyme-based green solvent 214 coating is removed form the nanoparticles 216. The magnetic drive 218 retracts the nanoparticles 216 in a slurry 220 by reversing the flow path up through the down hole 206 of the production well 200. The enzyme-based green solvent 214 in the carrier fluid 202 is left in the rock formation 204 to further soak before collecting deposits 212.
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(39) This invention facilitates the delivery of the enzyme-based green solvent to desired parts of the formation through the application of enzyme-bearing nanoparticles, particularly magnetic nanoparticles. Guided dispersion of the enzyme-based green solvent in the reservoir is possible by applying a magnetic field around an injection path of the magnetic nanoparticle slurry using a magnetic field generator. The use of magnetic nanoparticles can also identify the porous media and/or fracture network characterizations of rock formations by monitoring magnetic responses of the nanoparticles. This invention facilitates not only the delivery of the wettability-alternating and recovery-improving enzyme-based green solvent to the matrix through existing flow paths and fractures in the rock, but also the guided dispersion of the nanoparticles/proppants. Thus, surface monitoring of the magnetic responses of the dispersed nanoparticles/proppants can be collected with a magnetic data acquisition tool and used for real-time modeling of rock formations.
(40) A further advantage of the subject invention is that the enzyme-based green solvent provides additional well-cleaning and treatment to permeability impairment of near well-bore regions and existing fractures. Enzymes that are genetically modified from a specific class of microorganisms that remove metal from soil, can be used in the aqueous or non-aqueous enzyme-based green solvent to treat waste/flowback water for heavy metal extraction purposes.
(41) This invention is further related to application of aggregation-assistant enzymes in the enzyme-based green solvent and subsequent slurry for the purpose of plugging and/or unplugging certain parts of the rock formations and fracture network by controlling the temperature of the slurry to activate or deteriorate enzyme activities. Therefore, as shown in
(42) The collected deposits 212 can be recovered from the production well 200 via the enzyme-based green solvent 214 at optimum temperature during a wide variety of common processes utilizing the production well 200. Such processes include, but are not limited to, primary recovery, initial fracturing, secondary recover, re-fracturing, and huff n′ puff processes.
(43) Primary Fracturing/Refracturing
(44) Embodiments of this invention may be applied as a part of a primary fracturing or refracturing work on a well. The addition of enzyme-based green solvents to a fracturing fluid provides an uplift to primary post-fracturing production by allowing enzyme-based surface activating agents to contact a rock formation during the primary fracturing time. Thus, the application of an enzyme-based solvent during initial hydraulic fracturing or re-fracturing facilitates significant injection flow of a relatively low enzyme concentration (preferably 5%) to achieve an efficient and cost-effective additional recovery of deposits while the enzymes are effectively distributed within the rock formation in suitable concentrations.
(45) Fracture-Hit Mitigation
(46) Embodiments of this invention may be applied as a part of Fracture-hit mitigation or managing parent-child well interactions. Well-to-well communication, known as “frac-hits” during hydraulic fracturing, is common in unconventional oil and gas development. When the fracture network of a newly drilled well connects to an older well's fracture network, the older well may be filled with sand and fluids, requiring an expensive cleanout to restore production. To help mitigate frac-hits, the enzyme-based green solvent can be used, with or without the slurry of nanoparticles, to repressurize the older well and improve the recovery of additional oil.
(47) “Huff n′ Puff”
(48) Embodiments of this invention may include a high-volume continuous injection stream of a carrier fluid combined with a relatively low concentration of enzyme-based solvent injected into a rock formation followed by a soaking period. The soaking period may be modified according to rock-fluid system characteristics in a reservoir. Then, by reversing the flow (flow-back) of the injection stream, a well can get back recovery of deposits during the flow-back. This “huff n′ puff” technique allows use of the same well for both production and injection and eliminates high sweep efficiency requirements.
(49) Secondary/Tertiary Recovery
(50) Embodiments of this invention can also be applied as part of secondary or tertiary subsurface fluid recovery. This applies to enhanced/improved oil recovery (EOR/IOR) from unconventional rock formations. EOR/IOR relates to different techniques with the aim of recovering remaining hydrocarbon deposits from oil in a rock formation, after an initial production period. A major problem of oil recovery from unconventional formation, in general, is that a significant part of the oil remains in underground strata of the rock when applying conventional methods such as water, gas, polymer, surfactant flooding or cyclic gas injection to keep the pressure high in the reservoir. Conventionally applied techniques vary considerably in complexity, depending on many different factors including type of oil, the structure and the type of the underground formation, amount of oil accessible from the hydraulically fractured wells, etc.
(51) Enzyme-assisted enhanced oil recovery for secondary or tertiary subsurface fluid recovery according to this invention can be achieved by using an oil recovery system that includes at least one well and one injection pump system. Where the enzyme-based green solvent is aqueous, the solvent may rely on an existing well and surface infrastructure of the well to reduce the need for significant transformation of well-site facilities and associated expenses. A high-volume continuous water injection stream combined with a relatively low concentration of enzyme-based green solvent may be injected to the formation through a well, followed by a soaking period in the reservoir (the “huff”). Then, by reversing the flow, the well gets back to the recovery of oil deposits during a flow-back period (“puff”).
(52) Where sweep efficiencies are achievable between the wells, enzyme-based green solvent may be injected to the formation through one well and produced from a neighboring well. Where inter-wall communication exists due to the presence of fractures, multiple wells get impacted by the injection of the enzyme-based green solvent in one well. Therefore, multiple impacted wells are shut-in during the soak time and can re-open after sufficient soak time, altogether or one by one, to recover additional oil from each well. Should water injection or water presence be an issue, the technique can be coupled with non-aqueous fluids such as oil/natural gas/CO.sub.2 by modifying enzymes in a non-aqueous solvent. Additionally, compatible foaming agents can be added to the enzyme-based stream to provide a synergy between the gas mobility and enzyme impact on oil deposits in formations.
(53) As used herein, references to subsurface fluid systems are to be understood to refer to systems consisting of oil, gas, and water trapped in underground reservoir rock. Further, references herein to unconventional formation are to be understood to refer to formations where average pore sizes are about 2 to 0.03 μm in diameter, exhibiting ultralow permeabilities; such as tight sands/carbonates and shale formations. Primary recovery as used herein is to be understood to refer to the amount of subsurface fluid recovered from formations upon opening drilled wells to flow for the first time, after fracturing, re-fracturing, or frac-hit mitigation. Lastly, secondary recovery as used herein is to be understood to refer to any attempt for recovering additional fluids from the formation once the primary recovery is no longer economic.
(54) The invention illustratively disclosed herein suitably may be practiced in the absence of any element, part, step, component, or ingredient which is not specifically disclosed herein.
(55) While in the foregoing detailed description this invention has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purposes of illustration, it will be apparent to those skilled in the art that the invention is susceptible to additional embodiments and that certain of the details described herein can be varied considerably without departing from the basic principles of the invention.