Load control device for a light-emitting diode light source
11653427 · 2023-05-16
Assignee
Inventors
Cpc classification
H05B45/14
ELECTRICITY
Y02B20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H05B45/14
ELECTRICITY
Abstract
A load control device for an electrical load is configured to operate in a normal mode and a burst mode to adjust the amount of power delivered to the electrical load. The load control device comprises a control circuit that operates in the normal mode to regulate an average magnitude of a load current conducted through the load between a maximum rated current and a minimum rated current. During the normal mode, the control circuit controls the operating period of a load regulation circuit between a high-end operating period and a low-end operating period. The control circuit operates in the burst mode to regulate the average magnitude of the load current below the minimum rated current. During the burst mode, the control circuit adjusts the low-end operating period to be less than or equal to a minimum on time of the load regulation circuit.
Claims
1. A circuit for controlling an intensity of a light-emitting diode (LED) light source, the circuit comprising: an LED drive circuit configured to control a magnitude of a load current conducted through the LED light source to control the intensity of the LED light source; a current sense circuit configured to generate a feedback signal that indicates the magnitude of the load current; and a control circuit configured to: generate at least one drive signal for controlling the LED drive circuit, the at least one drive signal characterized by an operating period and a duty cycle; adjust an on time of the at least one drive signal in response to the feedback signal to regulate the magnitude of the load current toward a target load current that ranges between a minimum rated current and a maximum rated current, the minimum rated current based on a minimum on time of the LED drive circuit; and adjust the operating period of the at least one drive signal to a low-end operating period by adjusting the on time of the at least one drive signal to a value less than or equal to the minimum on time while holding the duty cycle of the at least one drive signal constant.
2. The circuit of claim 1, wherein the control circuit is further configured to: operate in a first state and a second state on a periodic basis; control the LED drive circuit in the first state during a first time period in which the control circuit adjusts the on time of the at least one drive signal in response to the feedback signal to regulate a peak magnitude of the load current toward the target load current; control the LED drive circuit in the second state during a second time period in which the control circuit ceases adjustment of the on time of the at least one drive signal in response to the feedback signal; and adjust an average magnitude of the load current by adjusting lengths of the first and second time periods.
3. The circuit of claim 2, wherein the control circuit is configured to: operate in a normal mode to adjust the average magnitude of the load current above a minimum rated current of the LED drive circuit; and operate in a burst mode to adjust the average magnitude of the load current below the minimum rated current.
4. The circuit of claim 3, wherein the control circuit is further configured to: during the normal mode, maintain the operating period of the at least one drive signal at a high-end operating period after the target load current reaches a high-end transition value.
5. The circuit of claim 4, wherein the high-end transition value is equal to approximately a maximum rated current of the LED light source.
6. The circuit of claim 4, wherein the high-end transition value is less than a maximum rated current of the LED light source.
7. The circuit of claim 4, wherein the control circuit is configured to adjust the operating period of the at least one drive signal between the low-end operating period and the high-end operating period when the target load current is between a low-end transition value and the high-end transition value.
8. The circuit of claim 4, wherein the low-end operating period is shorter than the high-end operating period.
9. The circuit of claim 3, wherein the control circuit is further configured to: during the burst mode, maintain the peak magnitude of the load current at the minimum rated current.
10. The circuit of claim 3, wherein the control circuit is further configured to: during the normal mode, keep the length of the second time period at approximately zero seconds.
11. The circuit of claim 2, wherein the control circuit is further configured to: adjust the length of the first time period in first adjustment steps that are dependent on the low-end operating period.
12. The circuit of claim 11, wherein the control circuit is further configured to: adjust the length of the first time period in the first adjustment steps while keeping a length of the operating period constant.
13. The circuit of claim 2, wherein the control circuit is further configured to: adjust a ratio of the length of the first time period to the length of the second time period to adjust the average magnitude of the load current.
14. The circuit of claim 13, wherein the control circuit is further configured to: determine the target load current as a function of a target amount of power to be delivered to the LED light source; and adjust the ratio of the length of the first time period to the length of the second time period linearly with respect to the target amount of power.
15. The circuit of claim 1, wherein the control circuit is further configured to: periodically decrease the operating period of the at least one drive signal by a predetermined amount until the on time of the at least one drive signal is less than or equal to the minimum on time.
16. A method of controlling an intensity of a light-emitting diode (LED) light source, the method comprising: generating at least one drive signal for controlling an LED drive circuit to adjust a magnitude of a load current conducted through the LED light source to control the intensity of the LED light source, the at least one drive signal characterized by an operating period and a duty cycle; receiving a load current feedback signal that indicates the magnitude of the load current; adjusting an on time of the at least one drive signal in response to the feedback signal to regulate the magnitude of the load current toward a target load current that ranges between a minimum rated current and a maximum rated current, the minimum rated current based on a minimum on time of the LED drive circuit; and adjusting the operating period of the at least one drive signal to a low-end operating period by adjusting the on time of the at least one drive signal to a value less than or equal to the minimum on time while holding the duty cycle of the at least one drive signal constant.
17. The method of claim 16, further comprising: operating the LED drive circuit in a first state and a second state on a periodic basis; controlling the LED drive circuit in the first state during a first time period in which the on time of the at least one drive signal is adjusted in response to the feedback signal to regulate a peak magnitude of the load current toward the target load current; controlling the LED drive circuit in the second state during a second time period in which adjustment of the on time of the at least one drive signal in response to the feedback signal is ceased; and adjusting an average magnitude of the load current by adjusting lengths of the first and second time periods.
18. The method of claim 17, further comprising: operating in a normal mode to adjust the average magnitude of the load current above a minimum rated current of the LED drive circuit; and operating in a burst mode to adjust the average magnitude of the load current below the minimum rated current.
19. The method of claim 18, further comprising: when operating in the normal mode, maintaining the operating period of the at least one drive signal at a high-end operating period after the target load current reaches a high-end transition value.
20. The method of claim 17, further comprising: adjusting the length of the first time period in first adjustment steps that are dependent on the low-end operating period while keeping a length of the operating period constant.
21. The method of claim 17, wherein adjusting the average magnitude of the load current by adjusting lengths of the first and second time periods comprises: adjusting a ratio of the lengths of the first and second time periods to adjust the average magnitude of the load current.
22. The method of claim 17, further comprising: adjusting a duty cycle defining when the LED drive circuit operates in the first state and the second state to adjust the average magnitude of the load current; and when the duty cycle defining when the LED drive circuit operates in the first state and the second state is at a maximum duty cycle, adjusting the on time of the at least one drive signal to regulate the average magnitude of the load current toward the target load current.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(18) The LED driver 100 may comprise a radio-frequency (RFI) filter circuit 110, a rectifier circuit 120, a boost converter 130, a load regulation circuit 140, a control circuit 150, a current sense circuit 160, a memory 170, a communication circuit 180, and/or a power supply 190.
(19) The RFI filter circuit 110 may minimize the noise provided on the AC mains. The rectifier circuit 120 may generate a rectified voltage V.sub.RECT.
(20) The boost converter 130 may receive the rectified voltage V.sub.RECT and generate a boosted direct-current (DC) bus voltage V.sub.BUS across a bus capacitor C.sub.BUS. The boost converter 130 may comprise any suitable power converter circuit for generating an appropriate bus voltage, such as, for example, a flyback converter, a single-ended primary-inductor converter (SEPIC), a Ćuk converter, or other suitable power converter circuit. The boost converter 130 may operate as a power factor correction (PFC) circuit to adjust the power factor of the LED driver 100 towards a power factor of one.
(21) The load regulation circuit 140 may receive the bus voltage V.sub.Bus and control the amount of power delivered to the LED light source 102, for example, to control the intensity of the LED light source 102 between a low-end (i.e., minimum) intensity L.sub.LE (e.g., approximately 1-5%) and a high-end (i.e., maximum) intensity L.sub.HE (e.g., approximately 100%). An example of the load regulation circuit 140 may be an isolated, half-bridge forward converter. An example of the load control device (e.g., LED driver 100) comprising a forward converter is described in greater detail in commonly-assigned U.S. patent application Ser. No. 13/935,799, filed Jul. 5, 2013, entitled LOAD CONTROL DEVICE FOR A LIGHT-EMITTING DIODE LIGHT SOURCE, the entire disclosure of which is hereby incorporated by reference. The load regulation circuit 140 may comprise, for example, a buck converter, a linear regulator, or any suitable LED drive circuit for adjusting the intensity of the LED light source 102.
(22) The control circuit 150 may be configured to control the operation of the boost converter 130 and/or the load regulation circuit 140. An example of the control circuit 150 may be a controller. The control circuit 150 may comprise, for example, a digital controller or any other suitable processing device, such as, for example, a microcontroller, a programmable logic device (PLD), a microprocessor, an application specific integrated circuit (ASIC), or a field-programmable gate array (FPGA). The control circuit 150 may generate a bus voltage control signal V.sub.BUS-CNTL, which may be provided to the boost converter 130 for adjusting the magnitude of the bus voltage V.sub.BUS. The control circuit 150 may receive a bus voltage feedback control signal V.sub.BUS-FB from the boost converter 130, which may indicate the magnitude of the bus voltage V.sub.BUS.
(23) The control circuit 150 may generate drive control signals V.sub.DRTVE1, V.sub.DRIVE2. The drive control signals V.sub.DRIVE1, V.sub.DRIVE2 may be provided to the load regulation circuit 140 for adjusting the magnitude of a load voltage V.sub.LOAD generated across the LED light source 102 and the magnitude of a load current I.sub.LOAD conducted through the LED light source 102, for example, to control the intensity of the LED light source 102 to a target intensity L.sub.TRGT. The control circuit 150 may adjust an operating frequency f.sub.OP and/or a duty cycle DC.sub.INV (e.g., an on-time T.sub.ON) of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to adjust the magnitude of the load voltage V.sub.LOAD and/or the load current I.sub.LOAD.
(24) The current sense circuit 160 may receive a sense voltage V.sub.SENSE generated by the load regulation circuit 140. The sense voltage V.sub.SENSE may indicate the magnitude of the load current I.sub.LOAD. The current sense circuit 160 may receive a signal-chopper control signal V.sub.CHOP from the control circuit 150. The current sense circuit 160 may generate a load current feedback signal V.sub.I-LOAD, which may be a DC voltage indicating the average magnitude I.sub.AVE of the load current I.sub.LOAD. The control circuit 150 may receive the load current feedback signal V.sub.I-LOAD from the current sense circuit 160 and control the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 accordingly. For example, the control circuit 150 may control the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to adjust a magnitude of the load current I.sub.LOAD to a target load current I.sub.TRGT to thus control the intensity of the LED light source 102 to the target intensity L.sub.TRGT (e.g., using a control loop).
(25) The load current I.sub.LOAD may be the current that is conducted through the LED light source 102. The target load current I.sub.TRGT may be the current that the control circuit 150 would ideally like to conduct through the LED light source 102 (e.g., based at least on the load current feedback signal V.sub.I-LOAD). The control circuit 150 may be limited to specific levels of granularity in which it can control the current conducted through the LED light source 102 (e.g., due to inverter cycle lengths, etc.), so the control circuit 150 may not always be able to achieve the target load current I.sub.TRGT. For example,
(26) The control circuit 150 may be coupled to the memory 170. The memory 170 may store operational characteristics of the LED driver 100 (e.g., the target intensity L.sub.TRGT, the low-end intensity L.sub.LE, the high-end intensity L.sub.HE, etc.). The communication circuit 180 may be coupled to, for example, a wired communication link or a wireless communication link, such as a radio frequency (RF) communication link or an infrared (IR) communication link. The control circuit 150 may be configured to update the target intensity L.sub.TRGT of the LED light source 102 and/or the operational characteristics stored in the memory 170 in response to digital messages received via the communication circuit 180. The LED driver 100 may be operable to receive a phase-control signal from a dimmer switch for determining the target intensity L.sub.TRGT for the LED light source 102. The power supply 190 may receive the rectified voltage V.sub.RECT and generate a direct-current (DC) supply voltage V.sub.CC for powering the circuitry of the LED driver 100.
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(29) With reference to
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(31) In the active state of the burst mode, the control circuit 150 may generate (e.g., actively generate) the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to adjust the magnitude (e.g., the peak magnitude I.sub.PK) of the load current I.sub.LOAD, e.g., using closed loop control. For example, in the active state of the burst mode, the control circuit 150 may generate the drive signals V.sub.DRIVE1, V.sub.DRIVE2 to adjust the magnitude of the load current I.sub.LOAD to be equal to a target load current I.sub.TRGT (e.g., the minimum rated current I.sub.MIN) in response to the load current feedback signal V.sub.I-LOAD.
(32) In the inactive state of the burst mode, the control circuit 150 may freeze the control loop and may not generate the drive control signals V.sub.DRIVE1, V.sub.DRIVE2, for example, such that the magnitude of the load current I.sub.LOAD drops to approximately zero amps. While the control loop is frozen (e.g., in the inactive state), the control circuit 150 may not adjust the values of the operating frequency f.sub.OP and/or the duty cycle DC.sub.INV in response to the load current feedback signal V.sub.I-LOAD (e.g., even though the control circuit 150 is not presently generating the drive signals V.sub.DRIVE1, V.sub.DRIVE2). For example, the control circuit 150 may store the present duty cycle DC.sub.INV (e.g., the present on-time T.sub.ON) of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 in the memory 170 prior to (e.g., immediately prior to) freezing the control loop. Accordingly, when the control loop is unfrozen (e.g., when the control circuit 150 enters the active state), the control circuit 150 may continue to generate the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 using the operating frequency f.sub.OP and/or the duty cycle DC.sub.INV from the previous active state.
(33) The control circuit 150 may be configured to adjust the burst duty cycle DC.sub.BURST using an open loop control. For example, the control circuit 150 may be configured to adjust the burst duty cycle DC.sub.BURST as a function of the target intensity L.sub.TRGT, for example, when the target intensity L.sub.TRGT is below the transition intensity L.sub.TRAN. The control circuit 150 may be configured to linearly decrease the burst duty cycle DC.sub.BURST as the target intensity L.sub.TRGT is decreased below the transition intensity L.sub.TRAN (e.g., as shown in
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(35) The forward converter 240 may comprise a half-bridge inverter circuit having two field effect transistors (FETs) Q210, Q212 for generating a high-frequency inverter voltage V.sub.INV from the bus voltage V.sub.BUS. The FETs Q210, Q212 may be rendered conductive and non-conductive in response to the drive control signals V.sub.DRIVE1, V.sub.DRIVE2. The drive control signals V.sub.DRIVE1, V.sub.DRIVE2 may be received from the control circuit 150. The drive control signals V.sub.DRIVE1, V.sub.DRIVE2 may be coupled to the gates of the respective FETs Q210, Q212 via a gate drive circuit 214 (e.g., which may comprise part number L6382DTR, manufactured by ST Microelectronics). The control circuit 150 may generate the inverter voltage V.sub.INV at a constant operating frequency f.sub.OP (e.g., approximately 60-65 kHz) and thus a constant operating period T.sub.OP. However, the operating frequency f.sub.OP and/or operating period T.sub.OP may be adjusted under certain operating conditions. For example, the operating frequency f.sub.OP may be adjusted (e.g., increased or decreased) as the target intensity L.sub.TRGT of the LED light source 202 is adjusted towards the high-end intensity L.sub.HE (e.g., as shown in
(36) In a normal mode of operation, when the target intensity L.sub.TRGT of the LED light source 202 is between the high-end intensity L.sub.HE and the transition intensity L.sub.TRAN, the control circuit 150 may adjust the duty cycle DC.sub.INV of the inverter voltage V.sub.INV to adjust the magnitude (e.g., the average magnitude I.sub.AVE) of the load current I.sub.LOAD towards the target load current I.sub.TRGT. As previously mentioned, the magnitude of the load current I.sub.LOAD may vary between the maximum rated current I.sub.MAX and the minimum rated current I.sub.MIN (e.g., as shown in
(37) When the target intensity L.sub.TRGT of the LED light source 202 is below the transition intensity L.sub.TRAN, the control circuit 150 may be configured to operate the forward converter 240 in a burst mode of operation. The control circuit 150 may use power (e.g., a transition power) and/or current (e.g., a transition current) as a threshold to determine when to operate in the burst mode (e.g., instead of intensity). In the burst mode of operation, the control circuit 150 may be configured to switch the forward converter 240 between an active mode (e.g., in which the control circuit 150 actively generates the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to regulate the peak magnitude I.sub.PK of the load current I.sub.LOAD to be equal to the minimum rated current I.sub.MIN) and an inactive mode (e.g., in which the control circuit 150 freezes the control loop and does not generate the drive control signals V.sub.DRIVE1, V.sub.DRIVE2), for example, as shown in the state diagram of
(38) The inverter voltage V.sub.INV is coupled to the primary winding of a transformer 220 through a DC-blocking capacitor C216 (e.g., which may have a capacitance of approximately 0.047 μF), such that a primary voltage V.sub.PRI is generated across the primary winding. The transformer 220 may be characterized by a turns ratio n.sub.TURNS (i.e., N.sub.1/N.sub.2), which may be approximately 115:29. A sense voltage V.sub.SENSE may be generated across a sense resistor R222, which may be coupled in series with the primary winding of the transformer 220. The FETs Q210, Q212 and the primary winding of the transformer 220 may be characterized by parasitic capacitances C.sub.P1, C.sub.P2, C.sub.P3, respectively. The secondary winding of the transformer 220 may generate a secondary voltage. The secondary voltage may be coupled to the AC terminals of a full-wave diode rectifier bridge 224 for rectifying the secondary voltage generated across the secondary winding. The positive DC terminal of the rectifier bridge 224 may be coupled to the LED light source 202 through an output energy-storage inductor L226 (e.g., which may have an inductance of approximately 10 mH), such that the load voltage V.sub.LOAD may be generated across an output capacitor C228 (e.g., which may have a capacitance of approximately 3 μF).
(39) The current sense circuit 260 may comprise an averaging circuit for producing the load current feedback signal V.sub.I-LOAD. The averaging circuit may comprise a low-pass filter comprising a capacitor C230 (e.g., which may have a capacitance of approximately 0.066 μF) and a resistor R232 (e.g., which may have a resistance of approximately 3.32 kΩ). The low-pass filter may receive the sense voltage V.sub.SENSE via a resistor R234 (e.g., which may have a resistance of approximately 1 kΩ). The current sense circuit 260 may comprise a transistor Q236 (e.g., a FET as shown in
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(42) When either of the high-side and low-side FETs Q210, Q212 is conductive, the magnitude of an output inductor current I.sub.L conducted by the output inductor L226 and the magnitude of the load voltage V.sub.LOAD across the LED light source 202 may increase with respect to time. The magnitude of the primary current I.sub.PRI may increase with respect to time while the FETs Q210, Q212 are conductive (e.g., after an initial current spike). When the FETs Q210, Q212 are non-conductive, the output inductor current I.sub.L and the load voltage V.sub.LOAD may decrease in magnitude with respective to time. The output inductor current I.sub.L may be characterized by a peak magnitude I.sub.L-PK and an average magnitude I.sub.L-AVG, for example, as shown in
(43) When the FETs Q210, Q212 are rendered non-conductive, the magnitude of the primary current I.sub.PRI may drop toward zero amps (e.g., as shown at time t.sub.2 in
(44) The real component of the primary current I.sub.PRI may indicate the magnitude of the secondary current I.sub.SEC and thus the intensity of the LED light source 202. However, the magnetizing current I.sub.MAG (i.e., the reactive component of the primary current I.sub.PRI) may also flow through the sense resistor R222. The magnetizing current I.sub.MAG may change from a negative polarity to a positive polarity when the high-side FET Q210 is conductive, change from a positive polarity to a negative polarity when the low-side FET Q212 is conductive, and remain constant when the magnitude of the primary voltage V.sub.PRI is zero volts, for example, as shown in
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where T.sub.HC may be the half-cycle period of the inverter voltage V.sub.INV, i.e., T.sub.HC=T.sub.OP/2. As shown in
(46) The current sense circuit 260 may determine an average the primary current I.sub.PRIduring the positive cycles of the inverter voltage V.sub.INV, i.e., when the high-side FET Q210 is conductive (e.g., during the on-time T.sub.ON). The load current feedback signal V.sub.I-LOAD, which may be generated by the current sense circuit 260, may have a DC magnitude that is the average value of the primary current I.sub.PRI when the high-side FET Q210 is conductive. Because the average value of the magnitude of the magnetizing current I.sub.MAG is approximately zero during the period of time that the high-side FET Q210 is conductive (e.g., during the on-time T.sub.ON), the load current feedback signal V.sub.I-LOAD generated by the current sense circuit indicates the real component (e.g., only the real component) of the primary current I.sub.PRI during the on-time T.sub.ON.
(47) When the high-side FET Q210 is rendered conductive, the control circuit 150 may drive the signal-chopper control signal V.sub.CHOP low towards circuit common to render the transistor Q236 of the current sense circuit 260 non-conductive for a signal-chopper time T.sub.CHOP. The signal-chopper time T.sub.CHOP may be approximately equal to the on-time T.sub.ON of the high-side FET Q210, for example, as shown in
(48) As the target intensity L.sub.TRGT of the LED light source 202 is decreased towards the low-end intensity L.sub.LE and the on times T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 get smaller, the parasitics of the load regulation circuit 240 (i.e., the parasitic capacitances C.sub.P1, C.sub.P2 of the FETs Q210, Q212, the parasitic capacitance C.sub.P3 of the primary winding of the transformer 220, and/or other parasitic capacitances of the circuit) may cause the magnitude of the primary voltage V.sub.PRI to slowly decrease towards zero volts after the FETs Q210, Q212 are rendered non-conductive.
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(51) The burst duty cycle DC.sub.BURST may be controlled to adjust the average magnitude I.sub.AVE of the load current I.sub.LOAD. For example, the burst mode period T.sub.BURST may be held constant and the length of the active state period T.sub.ACTIVE may be varied to adjust the duty cycle DC.sub.BURST, which in turn may vary the average magnitude I.sub.AVE of the load current I.sub.LOAD. For example, the active state period T.sub.ACTIVE may be held constant, and the length of burst mode period T.sub.BURST may be varied to adjust the burst duty cycle DC.sub.BURST, which in turn may vary the average magnitude I.sub.AVE of the load current I.sub.LOAD. Accordingly, as the burst duty cycle DC.sub.BURST is increased, the average magnitude I.sub.AVE of the load current I.sub.LOAD may increase, and as the burst duty cycle DC.sub.BURST is decreased, the average magnitude I.sub.AVE of the load current I.sub.LOAD may decrease. As described herein, the control circuit 150 may adjust the burst duty cycle DC.sub.BURST in response to the target intensity L.sub.TRGT using open loop control. The control circuit 150 may be configured to adjust the burst duty cycle DC.sub.BURST using closed loop control (e.g., in response to the load current feedback signal V.sub.I-LOAD).
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(53) The active state period T.sub.ACTIVE of the load current I.sub.LOAD may have a length that is dependent upon the length of an inverter cycle of the inverter circuit of the load regulation circuit (e.g., the operating period T.sub.OP). For example, referring to
(54) One or more burst mode periods T.sub.BURST of the load regulation circuit may be characterized by active state periods T.sub.ACTIVE that comprise the same number of inverter cycles. In the example of
(55) A user's eyes may be more sensitive to changes in the relative light level at lower light intensities (e.g., closer to the low-end intensity L.sub.LE or when operating in the burst mode).
(56) When the target intensity L.sub.TRGT is close to the low-end of the light intensity range, the inverter circuit may be controlled to operate at an adjusted low-end operating frequency f.sub.OP-LE-ADJ (or with an adjusted low-end operating period T.sub.OP-LE-ADJ). An example effect of applying such control may be illustrated by
(57) The operating frequency f.sub.OP-LE of the inverter circuit near the low-end intensity (e.g., whether or not the inverter circuit is controlled to operate in the burst mode) may be adjusted based on a minimum on time of the inverter circuit. As described herein, during the active state of the burst mode, the control circuit may be configured to adjust the on-time T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to control the peak magnitude I.sub.PK of the load current I.sub.LOAD to the minimum rated current I.sub.MIN using closed loop control (e.g., in response to the load current feedback signal V.sub.I-LOAD). The value of the low-end operating frequency may be chosen to ensure that the control circuit does not adjust the on-time T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 below the minimum on-time T.sub.ON-MIN. For example, the low-end operating frequency f.sub.OP may be calculated by assuming worst-case operating conditions and component tolerances and stored in memory in the LED driver. Since the LED driver may be configured to drive a plurality of different LED light sources (e.g., manufactured by a plurality of different manufacturers) and/or adjust the magnitude of the load current I.sub.LOAD and the magnitude of the load voltage V.sub.LOAD to a plurality of different magnitudes, the value of the on-time T.sub.ON during the active state of the burst mode may be greater than the minimum on-time T.sub.ON-MIN for many installations. If the value of the on-time T.sub.ON near the low-end intensity (e.g., during the active state of the burst mode) is too large, steps in the intensity of the LED light source may be visible to a user when the target intensity L.sub.TRGT is adjusted near the low-end intensity (e.g., during the burst mode).
(58) Accordingly, when operating near the low-end intensity (e.g., in the burst mode), the control circuit may be configured to minimize the on-time T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 until the minimum on-time T.sub.ON-MIN is achieved. For example, the control circuit may be configured to periodically adjust the low-end operating period T.sub.OP-LE (e.g., decreasing the low-end operating period T.sub.OP-LE or increasing the low-end operating frequency f.sub.OP-LE) while maintaining the duty cycle of the inverter circuit constant, until the on-time T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 is equal to or slightly below the minimum on-time T.sub.ON-MIN. The control circuit may be configured to store the adjusted low-end operating period T.sub.OP-LE-ADJ and/or the adjusted low-end operating frequency f.sub.OP-LE-ADJ in memory. Subsequently, the adjusted low-end operating period T.sub.OP-LE-ADJ and/or the adjusted low-end operating frequency f.sub.OP-LE-ADJ may be used as the low-end operating period T.sub.OP-LE and/or low-end operating frequency f.sub.OP-LE when the target intensity L.sub.TRGT is close to the low-end of the light intensity range (e.g., during burst mode). The stored adjusted low-end operating period T.sub.OP-LE and/or adjusted low-end operating frequency f.sub.OP-LE-ADJ may also be used during the normal mode. For example, during the normal mode, the control circuit may adjust the operating frequency f.sub.op of the inverter circuit between the adjusted low-end operating frequency f.sub.OP-LE-ADJ and a high-end operating frequency f.sub.OP-HE. The operating frequency f.sub.OP may be adjusted as a function (e.g., as a linear function) of the target intensity L.sub.TRGT according to an adjusted operating frequency plot 1300 (e.g., as shown in
(59)
(60) As the target intensity L.sub.TRGT is controlled between the high-end intensity L.sub.HE of the lighting load, the operating frequency f.sub.OP of the inverter circuit may be adjusted (e.g., gradually decreased) towards the high-end operating frequency f.sub.OP-HE. The operating period of the inverter circuit may be adjusted (e.g., gradually increased) accordingly. The adjustment to the operating frequency may be performed as a function of the target intensity L.sub.TRGT (or the target load current I.sub.TRGT). For example, as the target intensity L.sub.TRGT or target load current I.sub.TRGT increases, the operating frequency of the inverter circuit may be decreased proportionally (e.g., as a linear function of the target intensity L.sub.TRGT or the target load current I.sub.TRGT). The operating frequency may reach the high-end operating frequency f.sub.OP-HE once the target intensity L.sub.TRGT or target load current I.sub.TRGT reaches the high-end transition values described herein. The high-end transition value(s) may be predetermined (e.g., determined during system configuration and stored in memory). For example, the high-end transition value(s) may correspond to the maximum intensity (e.g., 100%) or the maximum rated current of the lighting load. Alternatively, the high-end transition value(s) may be set to be less than the maximum intensity (e.g., to 90%) or less than the maximum rated current of the lighting load.
(61) Although the example plot in
(62)
(63)
(64) If the control circuit determines that it is operating the forward converter in the burst mode and/or that the target intensity L.sub.TRGT is near or below the transition intensity L.sub.TRAN-LOW (e.g., L.sub.TRGT<L.sub.TRAN-LOW), then the control circuit may set the operating frequency f.sub.OP to the low-end operating frequency f.sub.OP-LE at step 1520 and may set the target load current I.sub.TRGT to a minimum value (e.g., to the minimum rated current I.sub.MIN) at 1522 (e.g., as shown in
(65)
(66) The control circuit may adjust the low-end operating period T.sub.OP-LE using the low-end period adjustment procedure 1600 in addition to providing fine-tune adjustment of the intensity of the lighting load. For example, the control circuit may be configured to operate in the burst mode when the target intensity L.sub.TRGT is below the transition intensity L.sub.TRAN and adjust the lengths of the active state period T.sub.ACTIVE and/or the inactive state period T.sub.INACTIVE at the adjusted low-end operating frequency in order to fine-tune the intensity of the lighting load. Although the disclosure herein describes the low-end operating period adjustment procedure 1600 in the context of burst mode, the procedure may be executed even if the control circuit is not configured to operate in the burst mode.
(67) One or more of the embodiments described herein (e.g., as performed by a load control device) may be used to decrease the intensity of a lighting load and/or increase the intensity of the lighting load. For example, one or more embodiments described herein may be used to adjust the intensity of the lighting load from on to off, from off to on, from a higher intensity to a lower intensity, and/or from a lower intensity to a higher intensity. For example, one or more of the embodiments described herein (e.g., as performed by a load control device) may be used to fade the intensity of a light source from on to off (e.g., the low-end intensity L.sub.LE may be equal to 0%) and/or to fade the intensity of the light source from off to on.
(68) Although described with reference to an LED driver, one or more embodiments described herein may be used with other load control devices. For example, one or more of the embodiments described herein may be performed by a variety of load control devices that are configured to control of a variety of electrical load types, such as, for example, an LED driver for driving an LED light source (e.g., an LED light engine); a screw-in luminaire including a dimmer circuit and an incandescent or halogen lamp; a screw-in luminaire including a ballast and a compact fluorescent lamp; a screw-in luminaire including an LED driver and an LED light source; a dimming circuit for controlling the intensity of an incandescent lamp, a halogen lamp, an electronic low-voltage lighting load, a magnetic low-voltage lighting load, or another type of lighting load; an electronic switch, a controllable circuit breaker, or other switching device for turning electrical loads or appliances on and off; a plug-in load control device, a controllable electrical receptacle, or a controllable power strip for controlling one or more plug-in electrical loads (e.g., coffee pots, space heaters, other home appliances, and the like); a motor control unit for controlling a motor load (e.g., a ceiling fan or an exhaust fan); a drive unit for controlling a motorized window treatment or a projection screen; motorized interior or exterior shutters; a thermostat for a heating and/or cooling system; a temperature control device for controlling a heating, ventilation, and air conditioning (HVAC) system; an air conditioner; a compressor; an electric baseboard heater controller; a controllable damper; a humidity control unit; a dehumidifier; a water heater; a pool pump; a refrigerator; a freezer; a television or a computer monitor; a power supply; an audio system or an amplifier; a generator; an electric charger, such as an electric vehicle charger; and an alternative energy controller (e.g., a solar, wind, or thermal energy controller). A single control circuit may be coupled to and/or adapted to control multiple types of electrical loads in a load control system.