Apparatus to process grain received from a dryer
11644237 · 2023-05-09
Assignee
Inventors
Cpc classification
F26B25/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B9/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B17/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A grain tower, including a silo; a false bottom including alternating upward slanted portions and downward slanted portions; a plurality of ventilation openings adapted to allow air to pass through, but not grain to pass through; and a plurality of extraction openings adapted to extract grain from the silo.
Claims
1. A grain tower comprising: a silo; a false bottom including alternating upward slanted portions and downward slanted portions; a plurality of ventilation openings adapted to allow air to pass through, but not grain to pass through; a plurality of extraction openings adapted to extract grain from the silo; a plurality of joining pieces with one each located at a pair of the plurality of extraction openings to direct the grain to a drop tube, wherein one of the pair of the plurality of extraction openings is located in one of the upward slanted portions and another of the pair of the plurality of extraction openings is located in one of the downward slanted portions that is adjacent to the one of the upward slanted portions.
2. The grain tower of claim 1 further comprising, a plurality of gates with one each adapted to control the flow of grain through a respective one of the plurality of joining pieces.
3. The grain tower of claim 1, wherein the false bottom has a sawtooth pattern where the upward slanted portions and the downward slanted portions are generally planar.
4. The grain tower of claim 1, wherein the false bottom is defined by a plurality of elongated sections that are arranged side edge to side edge.
5. The grain tower of claim 1, wherein each drop tube direct the grain to an extractor.
6. The grain tower of claim 1 further comprising, a plurality of gates with one each adapted to control the flow of grain through a respective one of the plurality of joining pieces.
7. The grain tower of claim 6 wherein the plurality of gates can move between an open position and a closed position.
8. The grain tower of claim 1, further comprising an extraction system comprising a plurality of extraction inlets, wherein each of the plurality of extraction openings is adapted to feed grain to one of the plurality of extraction inlets.
9. The grain tower of claim 8, wherein the extraction system comprises a plurality of extractors.
10. The grain tower of claim 9, wherein each of the plurality of extractors includes a plurality of extraction inlets and a same number of extraction inlets as extraction openings.
11. The grain tower of claim 1, wherein a cross section of the grain tower is rectangular.
12. The grain tower of claim 1 further comprising, a Y-shaped drop tube coupled to a pair of the plurality of extraction openings to direct the grain to an extractor.
13. The grain tower of claim 12 further comprising, a plurality of gates with one each adapted to control the flow of grain through a respective one of the pairs of the plurality of joining pieces.
14. A grain tower, comprising: a silo; a false bottom including alternating upward slanted portions and downward slanted portions; a plurality of ventilation openings adapted to allow air to pass through, but not grain to pass through; a plurality of extraction openings adapted to extract grain from the silo; and a plurality of joining pieces with one each located at each of the plurality of extraction openings to direct the grain to a drop tube; wherein: pairs of the plurality of joining pieces are oriented adjacent to each other such that one of the pairs is joined to one of the upward slanted portions and another of the pairs is joined to one of the downward slanted portions that is directly adjacent to the one of the upward slanted portions, and each of the plurality of joining pieces includes one of the plurality of extraction openings to direct the grain to a Y-shaped drop tube.
15. The grain tower of claim 14, wherein the false bottom has a sawtooth pattern where the upward slanted portions and the downward slanted portions are generally planar.
16. The grain tower of claim 14, wherein the false bottom is defined by a plurality of elongated sections that are arranged side edge to side edge.
17. The grain tower of claim 14 further comprising, a drop tube coupled to each of the plurality of extraction openings to direct the grain to an extractor.
18. The grain tower of claim 14 further comprising, a plurality of gates with one each adapted to control the flow of grain through a respective one of the plurality of joining pieces.
19. The grain tower of claim 18 wherein the plurality of gates can move between an open position and a closed position.
20. The grain tower of claim 14, further comprising an extraction system comprising a plurality of extraction inlets, wherein each of the plurality of extraction openings is adapted to feed grain to one of the plurality of extraction inlets.
21. The grain tower of claim 20, wherein the extraction system comprises a plurality of extractors.
22. The grain tower of claim 21, wherein each of the plurality of extractors includes a plurality of extraction inlets and a same number of extraction inlets as extraction openings.
23. The grain tower of claim 14, wherein a cross section of the grain tower is rectangular.
24. The grain tower of claim 14 further comprising, a Y-shaped drop tube coupled to a pair of the plurality of extraction openings to direct the grain to an extractor.
25. The grain tower of claim 14 further comprising, a plurality of gates with one each adapted to control the flow of grain through a respective one of the pairs of the plurality of joining pieces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To facilitate understanding of the invention, for illustrative but not limitative purposes, below is a description of an embodiment of the invention that makes reference to a series of figures.
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(17) The figures make reference to a set of elements, namely: 1. tower 2. inlet 3. extractor 3A. extraction system 4. ventilation system 5. false bottom 5A. non-planar false bottom 6. controller 7. first temperature sensor 8. second temperature sensor 9. first level detector 10. second level detector 11. nozzle 12. grain outlet temperature sensor 13. grain inlet temperature sensor 14. drop tube 14A. Y drop tube 15. perforated slat 15A. downward slanted plate 15B. upward slanted plate 16. joining piece 16A. dual joining piece 17. conveyor 20. opening 22. gate 1F. first stage 2F. second stage 3F. third stage 4F. fourth stage ASPn. top ventilator S3. inlet S4. outlet VTn. bottom ventilator ZT. transition zone
DETAILED DESCRIPTION OF THE EMBODIMENTS
(18) An embodiment of this disclosure is a method for processing grain extracted from a dryer, of the kind that performs slow, deferred, and continuous cooling, and extraction of the grain's residual moisture.
(19) With reference to
(20) Loading the grain discharged from the dryer through an inlet 2 in a portion of the tower 1 at a first stage F1. The tower can have a cross-section that is circular or square or rectangular, as represented in
(21) In the first stage F1, the grain is transferred from an outlet in the dryer to the tower 1 by flowing the grain through the inlet 2 at a portion of the tower 1. This process takes into account the status of the exterior dryer, from which the grain to be processed is discharged, as “master” of the process, that is, the dryer output regulates the entry of grain into the tower 1 considering the grain temperature as provided by an inlet temperature sensor 13. This is why it must be assured that the capacity of the tower 1 for processing grain exceeds the quantity transferred from the dryer at all times.
(22) Resting and homogenizing the grain, in which the water contained inside the grain is displaced by capillary action to the outside of the grains, at a second stage 2F.
(23) The second stage F2 is where rest and homogenization, in a second portion of the tower 1, of the hot grain occurs with the residual moisture coming from the first stage F1. The grain is left for a period of “rest” (known as “tempering” among those knowing cereal production), also known as homogenization, in which the internal gradients of the grain are canceled out, as discussed above, migrating its heat and its moisture.
(24) Cooling and drying, in which the grain is cooled and dried by directed and intermittent forced ventilation air, with the ventilation air at a ventilation temperature, at a third stage 3F. This forced ventilation air is provided by a ventilation system 4 that blows cooled ventilation air into the grain. The ventilation air forced through the grain can be discharged to the exterior, once the additional cooling and drying of the grain is done, through a nozzle 11 located in a portion of the tower 1.
(25) Discharge of the dried and cooled grain, now ready for subsequent processing, such as cleaning by aspiration of the fine particles that accompany the grain that are often produced in the third stage, by an extractor 3 at a fourth stage 4F.
(26) In this method, the second stage 2F and the third stage 3F are separated by a dynamic transition zone ZT that is moved through the inside of the tower 1. The transition zone ZT is driven in an input direction (e.g., upward or right) by the ventilation air from the ventilation system 4, and in an opposite output direction (e.g., downward or left) by the extractor 3. Both the ventilation system 4 and the extractor 3 can be located adjacent to each other in the tower 1 and are controlled by a controller 6. In the transition zone ZT is where the greatest exchange of heat occurs between the grain and the ventilation air provided by the ventilation system 4. Preferably, the transition zone ZT will have a thickness within the volume of the grain of approximately one meter.
(27) As shown in
(28) When the transition zone ZT reached the first limit, as shown in
(29) Thus, the movement of the transition zone ZT can be alternating, between two “limits,” which are the first and the second lower temperature sensors 7 and 8, where movement in an input direction will be caused by the ventilation system 4, and movement in an output direction will be caused by the extractor 3, all monitored and controlled by the controller 6.
(30) In other words, the ventilation air driven by the ventilation system 4 is activated intermittently by the controller 6, as described above, moving the transition zone ZT in a direction. The extractor 3 is activated intermittently by the controller 6 moving the transition zone ZT in the opposite direction. Thus controlling the location of the transition zone ZT allows the ratio of the volumes occupied by the grain to be graduated, thereby improving the efficiency of the resting and homogenizing process.
(31) Preferably, the loading of the grain in the tower 1 is controlled by the controller 6, through first level detector 9 and a second level detector 10, both located in a portion of the tower 1, as shown in
(32) The grain temperature at the inlet 2 can be between 55-65° C. as measured by temperature sensor 13. Preferably, the intake conditions of the grain into the tower 1 in the first stage F1 of loading are temperature of about 60° C. and moisture content at about 17.7%.
(33) In addition, the grain temperature at the extractor 3 can be between 0-15° C. as measured by the grain outlet temperature sensor 12. Preferably, in the fourth stage F4 of discharge, the grain exits the tower 1 at a temperature of about 10° C. and with moisture at about 15%.
(34) Another embodiment of the present invention includes an apparatus to process grain received from a dryer, of the kind that performs slow, deferred, and continuous cooling, and extraction of the grain's residual moisture, in which the grain-processing method described previously is carried out.
(35) As the figures show, the apparatus can include a single tower 1, which in turn has an inlet 2 one portion to receive grain extracted from an external dryer, and an extractor 3 in another portion of the tower 1 to discharge the grain once it has been cooled and the moisture has been extracted. Also, the apparatus can include a ventilation system 4 that provides ventilation air to cool the grain. The extractor 3 and the ventilation system 4 can be located in the same (e.g. bottom) portion of the tower 1, and the ventilation system 4 can be situated below a false bottom 5 of the tower 1. Both the extractor 3 and the ventilation system 4 are controlled by the controller 6, which intermittently activates and stops them during the processing of the grain, as previously described.
(36) The ventilation system 4 can include temperature and humidity conditioning to heat or cool and adjust the moisture content of the intake air to the ventilation system 4 to predetermine ranges before forcing the ventilation air into the tower 1.
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(38) In an operating cycle the controller 6 can make periodic measurements or provide continuous monitoring of the various temperature and position sensors. For example, measurement can be taken for about a minute within a 10 to 20 minute interval. As previously described, grain enters the tower 1 from a dryer through the inlet 2. When grain reaches the first level detector 10, the controller 6 activates the ventilation system 4 to generate and output ventilation air into the tower 1 through the false bottom 5. The temperature of the grain in the second phase 2F does not vary much while the moisture contained in the grain is migrating from the core to the outside. In the third phase 3F, there is a more rapid cooling of the grain because it is exposed to a greater amount of air and is closer to the ventilation air.
(39) In operation, the controller 6 works to maintain the following temperature conditions:
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(41) The controller 6 continually operates according to the following cycle while measurements are made of the various position and temperature sensors in the tower 1 for approximately 1 minute every 10-20 minutes of operation. The grain enters the tower 1 from the dryer via the inlet 2. When the grain reaches the second level sensor 10, the ventilation system 4 starts to work. In the second phase F2 of the tower 1, the grain's temperature does not vary much and the moisture contained in it is leaving the core to the exterior surface of the grain. In the third phase 3F of the tower 1, there is a greater cooling of the grain due to the ventilation air. After operating for a period of time, about 10-20 minutes, the grain processing, including the inlet 2, the extractor 3, and the ventilation system 4, is stopped so that measurements can be performed.
(42) If T.sub.1 is ≤15° C. and T.sub.2 is ≥15° C., the controller 6 controls the extractor 3 to start working. If T.sub.s is ≤15° C. and T.sub.1 and T.sub.2 are not met, the controller 6 controls the extractor 3 and the ventilation system 4 to work at the same time so that grain is discharged and so that, at the same time, the grain located in the third phase 3F is cooling down, moving the transition zone away from the extractor 3. In the event that neither T.sub.2 nor T.sub.s are met, the controller 6 will control the ventilation system 4 to work, which will move the transition zone away from the extractor 3. After the activity time has elapsed, the measurements will be performed again, repeating the process.
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(45) Although
(46) In some embodiments there are more bottom ventilators. In some embodiments, there are more top ventilators. In some embodiments, there are the same number of top and bottom ventilators.
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(49) The false bottom 5A can be made up of multiple perforated slats 15 with vent holes that allow the cooling air to flow through but not the grain. In some embodiments, these vent holes can be 1 to 2 mm in diameter. In some embodiments, the vent holes are less than 1.9 mm in diameter, or less than 1.8 mm in diameter, or less than 1.7 mm in diameter. In some embodiments, the vent holes are at least 1.1 mm in diameter, or at least 1.2 mm in diameter, or at least 1.3 mm in diameter, or at least 1.4 mm in diameter. In some embodiments, the vent holes are about 1.6 mm diameter.
(50) In the areas where the perforated slats 15 are joined, the extractions openings 20 can include joining pieces 16 as a component of the false bottom 5A so that the grain passes by gravity to the drop tubes 14. The drop tubes 14 are adapted to feed an extractor (e.g., an auger or conveyor) of the extraction system 3A. The passage of the grain to the extraction system 3A can be controlled by gates 22 in the joining pieces 16 that open or close depending on the status of the process to meter the grain from the tower 1 to the extraction system 3A, as shown in
(51) As shown in
(52) In some embodiments, each extractor 17 includes at least two openings for receiving grain from a drop tube 14. In some embodiments, each extractor 17 includes at least three openings or at least four openings or at least five openings or at least 6 openings, each opening for receiving grain from a different drop tube 14.
(53) A rotary extractor 3 as shown in
(54) In the embodiment shown in
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(57) It should be understood that the foregoing description is only illustrative of the present invention. Various alternatives and modifications can be devised by those skilled in the art without departing from the present invention. Accordingly, the present invention is intended to embrace all such alternatives, modifications, and variances that fall within the scope of the appended claims.