Reinforcing sleeve, reinforcing structure of spliced portion of optical fiber
11644622 · 2023-05-09
Assignee
Inventors
Cpc classification
G02B6/02395
PHYSICS
G02B6/4408
PHYSICS
International classification
Abstract
A reinforcing sleeve is a member for collectively reinforcing spliced portions of a plurality of optical fiber core wires disposed side by side. The reinforcing sleeve includes a heat-shrinkable tube, a heat-meltable member, a tension member, and so on. The heat shrinkable tube is a cylindrical member having an approximately circular cross section. The tension member and the heat-meltable member are inserted into the heat-shrinkable tube. The heat-meltable member is disposed on an upper part of the tension member. Also, an optical fiber dispersion portion is formed on a surface of the tension member on a side of the heat-meltable member in a cross section perpendicular to a longitudinal direction of the reinforcing sleeve. The optical fiber dispersion portion includes an inclined portion that is formed so as to separate away from the heat-meltable member as being closer to an end portion of a width direction in a cross section perpendicular to the longitudinal direction of the tension member.
Claims
1. A reinforcing sleeve for collectively reinforcing spliced portions of a plurality of optical fiber core wires disposed side by side, the reinforcing sleeve comprising: a heat-shrinkable tube; a heat-meltable member; and a tension member, the heat-meltable member and the tension member being inserted into the heat shrinkable tube, wherein the tension member includes an optical fiber dispersion portion formed at least at a part of a longitudinal direction of the tension member on a surface of the tension member on a side of the heat-meltable member; the optical fiber dispersion portion includes an inclined portion that is formed so as to separate away from the heat-meltable member as being closer to an end portion of a width direction in a cross section perpendicular to the longitudinal direction of the tension member; and at least a part of the inclined portion includes an angle changing portion at which an angle of inclination changes.
2. The reinforcing sleeve according to claim 1, wherein the optical fiber dispersion portion includes a linearly-shaped inclined portion that separates away from the heat-meltable member as being closer to the end portion of the width direction in the cross section perpendicular to the longitudinal direction of the tension member.
3. The reinforcing sleeve according to claim 1, wherein a flat portion is formed at a substantially center portion of the width direction of the tension member.
4. The reinforcing sleeve according to claim 1, wherein a convex portion protruding upward is formed at a substantially center portion of the width direction of the tension member.
5. The reinforcing sleeve according to claim 1, wherein a groove is formed on at least a part of the surface of the tension member on the side of the heat-meltable member.
6. The reinforcing sleeve according to claim 1, wherein the optical fiber dispersion portion is not formed in a predetermined range at a substantially center portion of the longitudinal direction of the tension member, and a height position of the tension member on the side of the heat-meltable member at the optical fiber dispersion portion is higher than a height position of the tension member on the side of the heat-meltable member in the predetermined range at the substantially center portion of the longitudinal direction of the tension member.
7. The reinforcing sleeve according to claim 1, wherein the tension member is plate shaped; and the tension member is elastically deformable so that shrinking force of the heat-shrinkable tube can deform the tension member into a convex shape protruding toward the heat-meltable member.
8. The reinforcing sleeve according to claim 7, wherein the tension member comprises a first tension member having a plate shape and a second tension member that is disposed on a side of the first tension member being opposite to the heat-meltable member, and the second tension member is in a protruding shape protruding toward the first tension member.
9. A reinforcing structure of a spliced portion of an optical fiber using the reinforcing sleeve according to claim 1, wherein the heat-meltable member covers the spliced portion of optical fiber ribbons, each of the optical fiber ribbons comprising a plurality of optical fiber core wires that are placed side by side and bonded to each other at intervals in a longitudinal direction of the optical fiber ribbons.
10. The reinforcing structure of the spliced portion of the optical fiber according to claim 9, wherein the number of the plurality of optical fiber core wires forming each of the optical fiber ribbons is 12 or more.
11. The reinforcing structure of the spliced portion of the optical fiber according to claim 9, wherein a pitch between the plurality of optical fiber core wires is 200 μm or less.
12. The reinforcing structure of the spliced portion of the optical fiber according to claim 9, wherein an outer diameter of a glass fiber of each of the plurality of optical fiber core wires is 110 μm or less.
13. The reinforcing structure of the spliced portion of the optical fiber according to claim 9, wherein an outer diameter of each of the plurality of optical fiber core wires is 200 μm or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
First Embodiment
(26) Hereinafter, preferable embodiments of the present invention will be described with reference to the accompanying drawings.
(27) The heat-shrinkable tube 5 is a cylindrical member having an approximately circular cross section. The heat-shrinkable tube 5 is made of polyethylene resin, for example.
(28) The heat-meltable member 7 is in a cylindrical shape having an approximately circular or elliptical cross section. The heat-meltable member 7 is made of ethylene-vinyl acetate resin, for example. The heat-meltable member 7 melts preferably at a temperature lower than a heat-shrinking temperature of the heat-shrinkable tube 5.
(29) The tension member 9 is a rod-shaped member. The tension member 9 is made of steel, carbon, glass, or ceramics, for example. The tension member 9 and the heat-meltable member 7 are inserted into the heat-shrinkable tube 5. A rivet-head portion 3 is formed at a part of the heat-shrinkable tube 5 to prevent the tension member 9 and the heat-meltable member 7 from falling.
(30) If the tension member 9 inclines in the cross section, the tension member 9 may shift in relation to a position of the heat-shrinkable tube 5 and this may cause the tension member 9 to lose its balance. In such a case, non-uniform force presses the optical fiber core wires against the tension member 9, which may deteriorate an alignment of the optical fiber core wires. The rivet-head 3, however, prevents the inclination of the tension member 9 and is effective in maintaining the arrangement of the tension member 9 and the optical fiber core wires.
(31) The heat-meltable member 7 is disposed on an upper part of the tension member 9. Also, in a cross section perpendicular to a longitudinal direction of the reinforcing sleeve 1, an optical fiber dispersion portion 13 is formed on a surface of the tension member 9 on a side of the heat-meltable member 7 (an upper part of the drawing). Although details will be described below, the optical fiber dispersion portion 13 may be formed over an entire length of the longitudinal direction of the tension member 9, or may be formed at least at a part thereof. For example, the optical fiber dispersion portion 13 may be formed only at proximity of end portions of the longitudinal direction of the tension member 9 and may not be formed at proximity of a center portion of the longitudinal direction.
(32) The optical fiber dispersion portion 13 is formed of a linearly-shaped inclined portion that separates away from the heat-meltable member 7 as being closer to an end portion of the width direction in the cross section perpendicular to the longitudinal direction of the tension member 9. Also, a flat portion 10 is formed at a substantially center portion of the width direction of the tension member 9. The optical fiber dispersion portion 13, which is formed of a linearly-shaped inclined portion, is formed on each side of the flat portion 10.
(33) As shown in the drawings, it is preferable that the optical fiber dispersion portion 13 is formed of a plurality of steps of linearly-shaped inclined portions with a plurality of different angles. For example, an angle of inclination to the flat portion 10 may increase in multiple steps as moving toward to the end portion of the width direction. That is, preferably, at least a part of the inclined portion includes an angle changing portion 13a where the angle of inclination changes.
(34) Next, a reinforcing method for an optical fiber spliced portion using the reinforcing sleeve 1 will be described.
(35) Next, as shown in
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(37) As above, the optical fiber core wires 11 are dispersed on the inclined surfaces of the tension member 9, and the side pressure to each of the optical fiber core wires 11 generates force components in directions perpendicular to the inclined surfaces of the tension member 9. This can suppress floating of the optical fiber core wires 11 from the tension member 9 and prevent disarrangement. In reality, the optical fiber core wires 11 are not in contact with the tension member 9, and the heat-meltable member 7 enters into a space between the optical fiber core wires 11 and the tension member 9.
(38) Here, the flat portion 10 is formed at the substantially center portion of the width direction of the tension member 9. As mentioned above, the side pressure from the heat-shrinkable tube 5 is larger on the end portion of the side-by-side optical fiber core wires 11. For this reason, the inclination portion with a larger angle of inclination is formed on the end portion of the side-by-side optical fiber core wires 11 so as to prevent the optical fiber core wires 11 from moving toward the center due to the side pressure.
(39) On the other hand, an influence of the side pressure is smaller at the center portion of the tension member 9 and, at the same time, the optical fiber dispersion portion 13 can prevent the optical fiber core wires on both sides from moving closer to the center portion. Thus, deliberately forming the flat portion 10 at the proximity of the center portion of the tension member 9 can more stably arrange the optical fiber core wires 11 at the proximity of the center portion.
(40) When the heat-meltable member 7 is completely melted and the heat-shrinkable tube 5 is completely shrunken, the heating is stopped for cooling, and then the heat-meltable member 7 unifies the tension member 9 with the spliced portion of the optical fiber core wires 11 as one body. In this way, a reinforcing structure of the spliced portion of the optical fibers using the reinforcing sleeve 1 can be obtained. That is, in the reinforcing structure of the spliced portion of the optical fibers, the heat-meltable member 7 covers the spliced portion of the optical fiber core wires 11, and the optical fiber core wires 11 forming the optical fiber tape are disposed along a surface of the tension member 9.
(41) If the optical fiber tape is an optical fiber ribbon in which a plurality of optical fiber core wires are bonded at intervals in a longitudinal direction and adjacent bonded portions are arranged in a zigzag arrangement or in a step form in the longitudinal direction, for example, the arrangement of the optical fiber core wires 11 is likely to be disarranged due to the side pressure in particular.
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(44) Also, the disarrangement due to the side pressure is likely to occur often in a case with the optical fiber core wire 11 having the small outer diameter (the outer diameter of the resin coating 11b). Thus, the present embodiment is particularly effective in a case where each optical fiber core wire 11 forming the optical fiber tape has the outer diameter of 225 μm or less. It is further effective when the outer diameter of the optical fiber core wire is reduced to 200 μm or less, or even to 170 μm or less.
(45) Moreover, the glass fiber 11a without the resin coating 11b traditionally has the outer diameter of 125 μm. However, if the glass fiber 11a is thinner, the rigidity of the optical fiber core wire 11 decreases, and this may cause the disarrangement of the glass fibers 11a due to the side pressure. Thus, the present embodiment is particularly effective in a case where the outer diameter of each of the glass fibers 11a forming the optical fiber tape is 110 μm or less.
(46) Moreover, if the pitch P between the optical fiber core wires 11 is smaller than a traditional pitch of 250 μm, it is necessary to prevent the disarrangement of the optical fiber core wires 11 with certainty. Otherwise, issues such as the glass fibers 11a coming into contact with each other are likely to occur. Thus, the present embodiment is particularly effective in a case where the pitch P between the optical fiber core wires 11 is 225 μm or less. In particular, if the pitch P between the optical fiber core wires 11 is reduced to 200 μm or less, or even to 170 μm or less, the possibility of contact or intersection between the glass fibers 11a increases, and thus the present embodiment is furthermore effective.
(47) Also, the more the number of the optical fiber core wires 11 forming the optical fiber tape is, the more likely the disarrangement of the optical fiber core wires 11 due to the side pressure occurs. Thus, the present embodiment is particularly effective in a case where the number of the plurality of optical fiber core wires 11 forming the optical fiber tape is 8 or more. The present embodiment is furthermore effective as the number of the optical fiber core wires is increased to 12 or more, 16 or more, or 24 or more.
(48) That is, the present embodiment is remarkably effective for the intermittently bonded optical fiber ribbon having the large number of the optical fiber core wires 11, the small pitch P between the optical fiber core wires 11, and the small outer diameter of the optical fiber core wire 11.
(49) As above, according to the first embodiment of the present invention, the optical fiber dispersion portion 13 including an inclined surface is formed at a part of the surface of the tension member 9 on the side of the optical fiber core wires 11, and this suppress disarrangement at such parts of the optical fiber core wires 11 due to the side pressure. At this time, the angle changing portion 13a where the angle of inclination changes is formed at least at a part of the inclined portion, and this enables to set appropriate angles of inclination for each of the predetermined ranges, which facilitates controlling of dispersion force in the width direction. Thus, it is possible to suppress a variation in transmission loss in each of the optical fiber core wires 11.
(50) In particular, by forming the linearly-shaped inclined portion, it is possible to control more easily the dispersion force of the optical fiber core wires in the width direction. The angle changing portion 13a may exist not only between linearly shaped inclined portions but also between curves or between a curve and a straight line, where the angle of inclination is discontinuous (including where the angle of inclination is 0°).
(51) Also, the flat portion 10 is formed in a predetermined range of the substantially center portion of the width direction of the tension member 9, and this can stabilize the arrangement of the optical fiber core wires 11 at the center portion.
Second Embodiment
(52) Next, a second embodiment of the present invention will be described.
(53) The reinforcing sleeve 1a has approximately the same structure as the reinforcing sleeve 1 except that a tension member 9a is used. The tension member 9a includes, in place of the flat portion 10, a convex portion 14 protruding upward (toward the heat-meltable member 7). The convex portion 14 is formed at a substantially center portion of a width direction of the tension member 9a. The convex portion 14 is formed of linearly-shaped inclined surfaces pointing upward.
(54) As shown in
(55) Alternatively, a reinforcing sleeve 1g shown in
(56) When reinforcing the spliced portion of the optical fiber core wires using the reinforcing sleeve 1a, 1b or 1g, the convex portion 14, 14a, or 14b divides the side-by-side optical fiber core wires 11 at the substantially center portion of the optical fiber core wires 11 to both sides. At this time, even if the optical fiber core wires 11 receive the side pressure, force components are generated to the optical fiber core wires 11 in directions perpendicular to the convex portion 14, 14a, or 14b. This can suppress floating of the optical fiber core wires 11 from the tension member 9 and prevent disarrangement.
(57) According to the second embodiment of the present invention, the same effects as in the first embodiment can be obtained. Forming the convex portion 14, 14a, or 14b at the substantially center portion of the width direction of the tension member as above can suppress disarrangement of the optical fiber core wires 11. Also, the optical fiber dispersion portion 13 may not include linear parts as in the reinforcing sleeve 1g, and may be formed of curved convex surfaces protruding toward the heat-meltable member 7 except at the angle changing portion 13a.
Third Embodiment
(58) Next, a third embodiment will be described.
(59) A reinforcing sleeve 1d using a tension member 9d shown in
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(61) Here, the groove 16 may be formed over an entire length of the tension member 9c, or may be formed at a part of a longitudinal direction thereof.
(62) A thickness of a part where the groove 16 is formed is larger than a thickness of a part where the groove 16 is not formed (a flat portion). That is, a height position of the part where the groove 16 is formed is higher than a height position of the part where the groove 16 is not formed. As mentioned above, when splicing the optical fiber core wires 11 together, the resin coating is removed, exposing the glass fibers inside. At this time, if the glass fibers come into contact with the groove 16, edges or the like of the groove 16 may damage the glass fibers.
(63) For this reason, the groove 16 is formed at parts where the resin coating of the optical fiber core wires 11 is present, and is not formed at parts where the glass fibers are exposed. In this way, the glass fibers can be disposed on the flat portion. As above, by making the thickness of the flat portion of the tension member 9c less than the thickness of the bottom part of the groove 16 (the thinnest part), it is possible to avoid the contact between the glass fibers and the groove 16 of the tension member 9c.
(64) As above, the groove 16 is formed only on each end portion of the tension member 9c in the present embodiment. However, this is also applicable to the tension members 9, 9a, and 9b. That is, the optical fiber dispersion portion 13 may be formed only on each end portion of the tension member in the longitudinal direction, and not in the predetermined range of the substantially center portion of the longitudinal direction of the tension member. In addition, the same effects can be obtained by making the height position of the optical fiber dispersion portion 13 of the tension member on the side of the heat-meltable member 7 higher than the height position of the tension member on the side of the heat-meltable member 7 in the predetermined range at the substantially center portion of the longitudinal direction of the tension member 9 (the flat portion).
(65) According to the third embodiment, the same effects as in the first embodiment can be obtained. As above, the optical fiber dispersion portion 13 may groove shaped. Also, by forming the optical fiber dispersion portion 13 on each end portion of the longitudinal direction of the tension member, damages to the glass fibers can be prevented.
Fourth Embodiment
(66) Next, a fourth embodiment will be described.
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(68) As above, the elastically deformable tension member 9e with proximity of both end portions being bent toward an opposite side of the heat-meltable member 7 is used so that, after shrinking the heat-shrinkable tube 5, the tension member 9e can be deformed into the shape protruding upward (toward the heat-meltable member 7). In this way, a substantially center portion of a width direction of the tension member 9e (between the bending portions) can protrude upward to form inclined portions, and also an inclined portion with a different angle of inclination can be formed on each side of the angle changing portion 13a. Thus, when the heat-meltable member 7 melts and the heat-shrinkable tube 5 shrinks, it is possible to suppress floating of the optical fiber core wires 11 from the tension member 9e and prevent disarrangement.
(69) For further stabilization of the shape of the tension member after the deformation, a reinforcing sleeve if shown in
(70) The plate-shaped tension member 9f is elastically deformable. Also, the tension member 17 has a shape protruding upward (toward the heat-meltable member 7). In more details, the optical fiber dispersion portion 13 including linearly-shaped inclined portions is formed on an upper surface of the tension member 17.
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(72) By deforming the tension member 9f into the shape protruding upward (toward the heat-meltable member 7) in this way after shrinking the heat-shrinkable tube 5, it is possible to suppress floating of the optical fiber core wires 11 from the tension member 9f and to prevent disarrangement when the heat-meltable member 7 melts and the heat-shrinkable tube 5 shrinks.
(73) According to the fourth embodiment, the same effects as in the first embodiment can also be obtained. Elastically deforming the tension member to form the inclined surfaces on the surface of the tension member on the side of the optical fiber core wires 11 in this way can suppress disarrangement of the optical fiber core wires 11.
(74) Although the preferred embodiments of the present invention have been described referring to the attached drawings, the technical scope of the present invention is not limited to the embodiments described above. It is obvious that persons skilled in the art can think out various examples of changes or modifications within the scope of the technical idea disclosed in the claims, and it will be understood that they naturally belong to the technical scope of the present invention.
DESCRIPTION OF NOTATIONS
(75) 1, 1a, 1b, 1c, 1d, 1e, 1f, 1g . . . reinforcing sleeve 3 . . . rivet-head portion 5 . . . heat-shrinkable tube 7 . . . heat-meltable member 9, 9a, 9b, 9c, 9d, 9e, 9f, 17 . . . tension member 10 . . . flat portion 11 . . . optical fiber core wire 11a . . . glass fiber 11b . . . resin coating 11c . . . bonding portion 12 . . . optical fiber ribbon 13 . . . optical fiber dispersion portion 13a . . . angle changing portion 14, 14a, 14b . . . convex portion 16, 16a . . . groove 100 . . . reinforcing sleeve 101 . . . optical fiber core wire 103 . . . electrode 105 . . . heat-shrinkable tube 107 . . . heat-meltable member 109 . . . tension member