Vaporiser with Lid Comprising Protrusion
20230132792 · 2023-05-04
Inventors
Cpc classification
A24F40/40
HUMAN NECESSITIES
A61M15/0028
HUMAN NECESSITIES
A24F40/42
HUMAN NECESSITIES
A61M15/06
HUMAN NECESSITIES
International classification
Abstract
A vaporiser device (1) comprising a heating chamber (2) for receiving a sachet of herbal material (3) to be heated with which said vaporiser (1) is used, and a lid (4) which is movable between an open position in which an internal area (5) of said heating chamber (2) is accessible and a closed position in which said lid (4) overlies said internal area (5), and in which said lid (4) comprises a protrusion (6) on an underside (7) thereof which extends into said internal area (5) in said closed position.
Claims
1. A vaporiser device comprising a heating chamber for receiving a sachet of herbal material to be heated with which said vaporiser is used, and a lid which is movable between an open position in which an internal area of said heating chamber is accessible and a closed position in which said lid overlies said internal area, and in which said lid comprises a protrusion on an underside thereof which extends into said internal area in said closed position.
2. A vaporiser device as claimed in claim 1 in which said vaporiser device comprises a mounting surface, in which an opening is formed in said mounting surface which leads into said heating chamber, and in which said underside of said lid comprises a portion which overlies at least a portion of said mounting surface in said closed position.
3. A vaporiser device as claimed in claim 2 in which said heating chamber and said protrusion comprise substantially corresponding physical shapes in a first plane, such that in said closed position a containment area is created inside said heating chamber which comprises a substantially regular depth from a first end to a second end thereof in said plane.
4. A vaporiser device as claimed in claim 3 in which said heating chamber is substantially U-shaped in said first plane, and has the same U-shaped cross-sectional shape along a first axis normal to said first plane, and in which said protrusion is substantially shaped in said first plane as a probe with a rounded end, and has the same probe-shaped cross-sectional shape along said first axis.
5. A vaporiser device as claimed in claim 4 in which said heating chamber has a cross-sectional shape along said first axis comprising a first wall, a rounded bottom and a second wall, in which said second wall is angled away from said first wall by substantially 15 degrees, in which said protrusion has a cross-sectional shape along said first axis comprising a first side, said rounded end and a second side, and in which said second side is angled away from said first side by substantially 15 degrees.
6. A vaporiser device as claimed in claim 5 in which said mounting surface comprises a first rectangular portion disposed adjacent to a top of said first wall and normal thereto, and a second rectangular portion adjacent to a top of said second wall and in line with said first rectangular portion, in which said underside of said lid comprises a first part adjacent to a bottom of said first side of said protrusion and a second part adjacent to a bottom of said second side of said protrusion, and in which a section of said second part overlies said second portion in said closed position.
7. A vaporiser device as claimed in claim 6 in which said first part of said underside comprises a concavity adapted to receive a first end of said sachet with which said vaporiser is used, when said lid is in said open position.
8. A vaporiser device as claimed in claim 7 in which said vaporiser comprises an elongate outer body extending along a second axis normal to said first axis, in which said mounting surface is provided at a first end of said outer body, in which said outer body comprises a rear side in a second plane normal to said mounting surface, and in which said lid is arranged relative to said outer body such that in said open position a base of said concavity is disposed on an opposite side of said second plane to said outer body.
9. A vaporiser device as claimed in claim 8 in which said lid is connected to said outer body by a hinge, in which said hinge comprises a hinge axis parallel to said first axis, in which said hinge axis is located below said mounting surface.
10. A vaporiser device as claimed in claim 9 in which said lid comprises a stop surface which contacts said rear side in said open positon and delimits the movement of said lid beyond said open position, and in which said stop surface is angled relative to the rear side such that said lid is arranged at substantially 15 degrees to said second plane in said open position.
11. A vaporiser device as claimed in claim 10 in which said outer body comprises a first extension adjacent to a first edge of said mounting surface and a second extension adjacent to a second edge of said mounting surface, in which said lid comprises a lid body disposed between said first extension and said second extension in said closed position, in which a top side of said lid and outer ends of said first extension and said second extension collectively define an outer end surface of said outer body in said closed position, which outer end surface is normal to said second plane.
12. A vaporiser device as claimed in claim 11 in which a first air passageway extends from an outer surface of said outer body into said heating chamber, and a second air passageway extends from said heating chamber to a mouthpiece provided at a second end of said outer body.
13. A vaporiser device as claimed in claim 1 in which said vaporiser comprises a sachet of herbal material to be heated removably disposed in said heating chamber, in which said sachet comprises a tube of vapour permeable material enclosing a herbal vapour producing material to be heated and which is closed at both ends by one or more of a heat seal component, an adhesive component, an ultrasonic weld, a crimping component, a stitching component, a staple component or a punched material component, in which said sachet comprise a laterally extending handle portion at a second end thereof, in which said vaporiser comprises an outer body and in which said laterally extending handle portion protrudes from a front side of said outer body.
14. A vaporiser device as claimed in claim 13 in which said heating chamber and said protrusion comprise substantially corresponding physical shapes in a first plane, such that in said closed position a containment area is created inside said heating chamber which comprises a substantially regular depth from a first end to a second end thereof in said plane, and in which a pouch portion of said sachet is removably disposed in said containment area, and is pinned against a surface of said heating chamber by said protrusion.
Description
[0027] The invention can be performed in various ways, but one embodiment will now be described by way of example, and with reference to the accompanying drawings, in which:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034] As shown in
[0035] The vaporiser 1 is similar to known vaporiser devices in that it comprises an elongate outer body 8, within which is housed a heating mechanism (not visible) which supplies heat to the heating chamber 2, a rechargeable battery (not visible) which powers the heating mechanism, and electronic controls disposed on a PCB (not visible) which control the functioning of the vaporiser 1. The outer body 8 comprises a front side 9, a rear side 10, a left side 11 and a right side 12. As is clear from the Figures, the left side 11 and right side 12 are rounded, which produces a more ergonomic shape for the user to hold.
[0036] The lid 4 is provided at a first end 13 of the outer body 8, and a mouth piece 14 is provided at a second end 15 of the outer body 8. Therefore, in use to consume vapour the vaporiser 1 would be oriented as shown in
[0037] The vaporiser 1 can in theory be used with loose herbal material to be heated (not shown), or with any known kind of sachet of herbal material which would fit inside the heating chamber 2. However the vaporiser 1 is intended to be used with sachets of herbal material 3 of a particular construction, as shown in
[0038] Referring to
[0039] As illustrated in
[0040] The protrusion 6 comprises a substantially corresponding physical shape to the heating chamber 2 in the first plane. Namely, the protrusion 6 is shaped in the first plane as a probe with a rounded end 26, and it has the same probe-shaped cross-sectional shape along the first axis A-A. In other words, the protrusion 6 is shaped like a wall with a rounded end 26.
[0041] As a result of this, in the closed position a containment area 27 is created inside the heating chamber 2 which comprises a substantially regular depth from a first end 28 to a second end 29 thereof in the first plane. This construction ensures that the sachet of herbal material 3 is held against the surface 30 of the heating chamber 2 in generally the same manner across its length, as shown in
[0042] The heating chamber 2 has a cross-sectional shape along the first axis A-A which is not quite U-shaped, because it comprises a first wall 32, a rounded bottom 33 and a second wall 34 which is angled away from the first wall 32 by 15 degrees. Likewise, the protrusion 6 has a cross-sectional shape along the first axis A-A comprising a first side 35, the rounded end 26 and a second side 36 which is angled away from the first side 35 by 15 degrees.
[0043] The purpose of these angular relationships between the first wall 32 and the second wall 34, and between the first side 35 and the second side 36, is to better facilitate the loading and retention of the sachet of herbal material 3 in the heating chamber 2. In particular, and as set out in further detail below, the lid 4 is movable about a hinge axis B-B which is arranged adjacent to the first wall 32 of the heating chamber 2, which means that the protrusion 6 enters the heating chamber 2 from that side. Having the second wall 34 angled away from the first wall 32 by 15 degrees provides more space for the protrusion 6 and the sachet of herbal material 3 to move into and out of the heating chamber 2 in use. In particular, the planetary path the rounded end 26 of the protrusion 6 takes about the hinge axis B-B when the lid 4 moves from the open position to the closed position takes it close to the second wall 34. If the second wall 34 were parallel to the first wall 32 there would be a greater risk of jamming the sachet 3 between the protrusion 6 and the first wall 32. Instead, with the construction shown, the sachet 3 passes smoothly into the heating chamber 2, to be held snugly therein as shown in
[0044] Another way to consider these shapes is to appreciate that the containment area 27 needs to be generally the same volume as the pouch portion 21, so the pouch portion 21 is held snugly in place in the closed position. The sachet 3 contains a pre-determined amount of the herbal material 18, which therefore determines the required volume of the containment area 27. The heating chamber 2 and/or the protrusion 6 cannot be too large or too small respectively, or the invention will not function effectively. In particular, the protrusion 6 needs to be long enough to extend into the heating chamber 2 to a sufficient degree. In order to achieve this while also providing a hinged lid 4 within the confines of an ergonomically sized vaporiser 1, it is necessary to angle the second wall 34 at 15 degrees to the first wall 32, so as to provide the necessary clearance for the protrusion 6 to enter and leave the heating chamber 2.
[0045] Furthermore, by providing the heating chamber 2 with a slightly opened U-shape (by 15 degrees), less force is required to push the sachet 3 therein. It therefore contorts relatively easily as it is forced down into the resulting containment area 27. The sachet 3 can also be more readily removed from the heating chamber 2 thereafter.
[0046] Referring to the mounting surface 24 in greater detail, it comprises a first rectangular portion 37 disposed adjacent to a top 38 of the first wall 32 and normal thereto, and a second rectangular portion 39 adjacent to a top 40 of the second wall 34 and in line with the first rectangular portion 37. The first rectangular portion 37 and the second rectangular portion 39 provide support for the sachet of herbal material 3 when it is placed on the mounting surface 24 in a pre-loading position, as shown in
[0047] Referring to the underside 7 of the lid 4 in greater detail, it comprises a first part 41 adjacent to a bottom 42 of the first side 35 of the protrusion 6, and a second part 43 adjacent to a bottom 44 of the second side 36 of the protrusion 6. The lid 4 is so configured that a forward section 45 of the second part 43 overlies the second portion 39 of the mounting surface 24 in the closed position, as shown in
[0048] The first part 41 of the underside 7 comprises a concavity 46 which is adapted to receive the first end 19 of the sachet 3 when the lid 4 is in the open position, as shown in
[0049] The clearance gap 47 is created as a result of the shape and configuration of the lid 4. In particular, the rear side 10 of the outer body 8 is in a second plane normal to the mounting surface 24, and as is clear from
[0050] The clearance gap 47 is eliminated as the lid 4 moves from the open position to the closed position as shown in
[0051] The lid 4 is connected to the outer body 8 by a hinge 50 on the rear side 10. The hinge 50 defines the hinge axis B-B which is parallel to the first axis A-A, and which is located below the mounting surface 24. The outer body 8 comprises three extensions 50a and the lid 4 comprises three corresponding sockets 50b in which the extensions 50a are located to facilitate the hinge 50. A pin (not visible) passes respectively through the sockets 50b and the extensions 50a to fix the lid 4 to the outer body 8, so it cannot be removed. The lid 4 is free to rotate on the hinge 50 without restriction between the open and closed positions.
[0052] As discussed above, the hinge axis B-B defines the planetary path of the end 26 of the protrusion 6 as the lid 4 moves between the open and closed positions. That planetary path of the end 26 of the protrusion 6 is downward as the lid 4 moves from the open position to the closed position, because the end 26 of the protrusion 6 is forward of the hinge axis B-B. The hinge axis B-B also defines the planetary path of the concavity 46 as the lid 4 moves between the open and closed positions. The planetary path of the concavity 46 is initially upward before being downward as the lid 4 moves from the open position to the closed position, because the concavity 46 is rearward of the hinge axis B-B in the open position, and forward thereof in the closed position. Due to the shape of the concavity 46, and in particular that the base 48 thereof is rearward and below the first end 19 of the sachet 3 in the pre-loading position shown in
[0053] The lid 4 comprises a stop surface 51 which contacts the rear side 10 in the open positon, and delimits the movement of the lid 4 beyond the open position. The stop surface 51 is angled relative to the rear side 10 such that the lid 4 is arranged at substantially 15 degrees to the second plane in the open position, as is clear from
[0054] Referring back to
[0055] The lid body 56 comprises a pair of small spigots on either side, one of which 61 is visible in
[0056] A first air passageway extends from an outer surface 63 of the outer body 8 into the heating chamber 2. The first air passageway is not visible as such in the Figures because it takes the form of the any gap or gaps between the lid 4 and the outer body 8 when the lid 4 is in the closed position. Such a gap or gaps are present because the lid 4 is not sealed shut in the closed position, and sufficient clearance is present for air to pass freely into the heating chamber 2.
[0057] A second air passageway 64 extends from the heating chamber 2 to the mouthpiece 14. The first air passageway allows for air to be drawn over the sachet 3 as it is heated, and for the vapour to be generated in the known way. The second air passageway 64 then allows for the vapour to be drawn from the heating chamber 2, and be directed to the user via the mouthpiece 14.
[0058] In use the vaporiser 1 operates as follows. Firstly, the vaporiser 1 is provided with a source of electricity to charge the battery (not shown), in the know way. Once the battery is sufficiently charged to operate the vaporiser 1, the user can load a sachet 3 to consume. The user manually moves the lid 4 into the open position about the hinge 50, and they place the sachet 3 on the mounting surface 24 in the pre-loading position as shown in
[0059] The user then manually moves the lid 4 about the hinge 50 into the closed position shown in
[0060] As a result of the movement of the lid 4 the end 26 of the protrusion 6 comes into contact with the pouch portion 21 of the sachet 3, and pushes the pouch portion 21 down into the heating chamber 2, until it is disposed in the containment area 27 in the manner shown in
[0061] In the closed position the concavity 46 provides the small area 49 over the first rectangular portion 37 of the mounting surface 24, and as is clear from
[0062] Furthermore, in the closed position the forward section 45 of the second part 43 of the underside 7 of the lid 4 overlies the second portion 39 of the mounting surface 24. As a result, the second end 20 of the sachet 3, and a part of the laterally extending handle portion 22, are held therebetween. This helps to keep the sachet 3 in place in the closed position, but it also results in the rest of the handle portion 22 protruding from the front side 9 of the outer body 8. It does so perpendicular to the front side 9, and such that the logo element 23 is visually presented on the handle portion 22 in an eye-catching way. This serves to provide an indication that the vaporiser 1 can be used as it is loaded, and it also provides brand affiliation.
[0063] The vaporiser 1 is now ready to perform its vaporising function. The user turns the vaporiser 1 back to the upright position as shown in
[0064] The user draws on the mouthpiece 14 which sucks air into the heating chamber 2 via the first air passageway. This air then collects with the generated aerosol vapour, before being sucked into the second air passageway 62, and consumed by the user via the mouthpiece 14. The user continues to use the vaporiser 1 in this way until the herbal material 18 no longer provides any further consumable aerosol vapour.
[0065] Once the sachet 3 is consumed in this way it can be removed from the vaporiser 1. The user manually moves the lid 4 back into the open position, which they do by exerting sufficient manual pressure to the lid body 56 to release the spigots 61 from the slots 62. The heating chamber 2 is then exposed and the sachet 3 can then be manually removed therefrom, which is most conveniently done by manipulating the lateral handle portion 22, before being disposed of. The vaporiser 1 is then ready to be used with another sachet of herbal material.
[0066] The vaporiser 1 can be altered without departing from the scope of claim 1. In particular, in one alternative embodiment (not shown) the protrusion is rod-shaped as opposed to being wall-shaped, and the heating chamber has a corresponding well shape as opposed to a trough shape.
[0067] In another alternative embodiment (not shown) the hinge can be manually dismantled to remove the lid from the outer body. The outer body comprises a plurality of extensions and the lid comprises a corresponding plurality of sockets into which the extensions are a snap-fit.
[0068] In other alternative embodiments (not shown) the hinge is spring loaded. In one version the hinge is spring loaded by a spring element acting thereon into the open position. This allows the lid to be more readily moved to the open position, and maintains the lid in that position. In another version the hinge is spring loaded by a spring element acting thereon into the closed position. This allows the lid to be more readily moved into the closed position, and helps to maintain the lid in that position.
[0069] In other alternative embodiments (not shown) the second wall is angled away from the first wall by angles other than 15 degrees, for example any angle between 10 and 20 degrees. This may be preferential in some cases in order to accommodate different sizes of parts or of sachets.
[0070] In another alternative embodiment (not shown) the mounting surface is provided with one or more grooves formed in its surface in order to increase the area of the first air passageway into the heating chamber. As explained above, the first air passageway takes the form of the any gap or gaps between the lid and the outer body when the lid is in the closed position. Such a gap or gaps are present because the lid is not sealed shut in the closed position, and sufficient clearance is present for air to pass into the heating chamber. The one or more grooves in the mounting surface effectively form a part of the first air passageway, and are implemented as required to improve or better regulate the flow of air into the heating chamber around the first end and second end of the sachet which are disposed on the mounting chamber. In another alternative embodiment (not shown) the underside of the lid is provided with one or more grooves formed in its surface in order to increase the area of the first air passageway into the heating chamber. These work in the same manner as described above. In another alternative embodiment both the mounting surface and the underside of the lid are provided with one or more grooves like those described above.
[0071] In another alternative embodiment (not shown) the sachet of herbal material is not provided with any lateral handle portion and its second end is the same as its first end.
[0072] Therefore, the present invention involves the use of the protrusion on the underside of the lid to push the sachet of herbal material down into the heating chamber, pinning it against the surface thereof. This removes the requirement of the user to manipulate the sachet in any way prior to loading in the heating chamber, and it also serves to effectively apply one whole side of the sachet to the source of heat, thereby improving vaporisation performance. Furthermore, the lateral handle portion of the sachet protrudes from the outer body when the sachet is loaded in the vaporiser, which provides a unique visual indication of the presence of the sachet, as well as a marketting and branding opportunity.