LOCKABLE TOOL WITH SLIDING SCALE RELEASE
20230150152 · 2023-05-18
Inventors
- WALTER HALUCHA (Montauk, NY, US)
- James Fang (Parsippany, NY, US)
- J. Reese Weiland, JR. (Riverview, FL, US)
Cpc classification
B26B1/048
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A lockable tool with a sliding scale release is formed with a frame and a tool coupled to the frame with a locking mechanism to lock the tool into an extended or retracted configuration. A release mechanism is attached to a scale on the side of the frame. The scale is coupled to the frame. The tool is constructed such that sliding the scale along a longitudinal axis of the frame automatically unlocks the tool from the extended or retracted configurations. The tool can open and/or close automatically. The tool, such as a knife, can swing open or extend out a front opening in the frame.
Claims
1. A lockable tool, comprising: a frame having a rear proximal position, a front distal position, a forward direction along a longitudinal axis from the rear position to the front position, a length along the longitudinal axis, a width perpendicular to the length, and a height along a vertical axis perpendicular to the length and the width; the frame having a first plate extending along the longitudinal axis from the rear position to the forward position and having an inside surface facing in the horizontal direction, a middle plate parallel to and aligned with the first plate, and a second plate parallel to and aligned with the middle plate, with a gap between the first plate and the middle plate; a tool having a distal tip and a proximal base, and a biasing mechanism biasing the tool to the extended configuration, the base having a first notch and being coupled to the frame, the tool displaceable between a closed, retracted configuration wherein the tool is retracted within the frame and an open extended configuration wherein the tool is extended outside the frame and the tip points towards the forward direction; the frame and tool configured to form a selectively releasable locking mechanism having at least one projection selectively and releasably received in the first notch of the tool to lock the tool in the retracted configuration, and to unlock the tool by releasing the projection from the first notch; the second plate slidably mounted with respect to the middle plate and coupled to the locking mechanism, wherein sliding the second plate along the longitudinal axis with respect to the middle plate moves the projection out of the first notch to unlock the tool, allowing the biasing mechanism to bias the tool into the extended configuration.
2. The lockable tool of claim 1, wherein the tool is a knife blade.
3. The lockable tool of claim 1, wherein the tool is a screw driver, comb, corkscrew or file.
4. The lockable tool of claim 1, wherein the tool is pivotably coupled to the middle plate with a shaft and is biased into the open extended configuration with a resilient member coupled to the tool and the frame and adapted to urge the tool to rotate from the retracted to the extended configuration.
5. The lockable tool of claim 2, wherein the unlocking the locking mechanism permits the tool to extend out a front of the frame in the longitudinal direction.
6. The lockable tool of claim 1, wherein the tool is a knife blade and includes a second notch, the first and second notches are formed in the base of the tool, and the locking mechanism is adapted and configured such that the projection extends into the second notch when the blade is in the extended configuration.
7. The lockable tool of claim 1, wherein the projection is attached to the frame and biased in the horizontal direction, and the locking mechanism is configured and adapted such that sliding the second plate along the longitudinal axis moves the projection in the horizontal direction out of the first notch.
8. The lockable tool of claim 7, wherein the tool is a knife blade pivotably coupled to the frame with a shaft and is biasable into the open extended configuration with a resilient member coupled to the tool and the frame, adapted to urge the tool to pivot from the retracted configuration to the extended configuration, the first and second notches are formed in the base of the blade, the projection extends in a horizontal direction from the first plate, and a resilient plate urging member biases the second plate in a first direction along the longitudinal axis, whereby sliding the second plate opposite the first direction unlocks the locking mechanism.
9. The lockable tool of claim 1, wherein the projection of the locking mechanism is biased in a first horizontal direction and includes an inclined end, and an inner surface of the second plate includes an inclined surface, and sliding the second plate along the longitudinal axis causes the inclined surface to contact the inclined end of the projection and displace the projection opposite the first horizontal direction.
10. The lockable tool of claim 9, wherein the locking mechanism includes a projection base of substantially the same shape as the notch.
11. The lockable tool of claim 10, wherein the notch has a circular shape with a diameter larger than a smallest diameter of the projection base, and the notch has an open portion of the circular shape.
12. The lockable tool of claim 11, wherein the open portion of the notch has an angle of 80° to 10° of the circular shape.
13. The lockable tool of claim 12, wherein the blade is coupled to a spring and the spring biases the blade into the open configuration.
14. The lockable tool of claim 13, wherein the first and second notches are formed in the base of the blade.
15. The lockable tool of claim 14, wherein the projection is in the form of a circular base with a rod extending therefrom in the horizontal direction.
16. A lockable tool, comprising: a frame having a length along a longitudinal axis, a width perpendicular to the length along a horizontal axis, and a height perpendicular to the length and width along a vertical axis, the frame having a first wall extending along the longitudinal axis from a rear proximal position to a front distal position and having a first outside surface facing in the direction of the horizontal axis; a first scale mounted at the first outside surface in a sliding arrangement along the longitudinal axis; a tool having a distal tip and a proximal base coupled to the frame and displaceable between a closed, retracted configuration within the frame and an open extended configuration outside the frame, wherein the distal tip points towards the front distal direction; a selectively releasable locking mechanism coupled to the first scale and adapted to selectively lock the tool in the extended configuration and in the retracted configuration and to unlock the tool when the locking mechanism is released by sliding the first scale along the longitudinal axis.
17. The lockable tool of claim 16, wherein: the locking mechanism is biased in the horizontal direction, and sliding the first scale with respect to the frame urges a projection of the locking mechanism in along the horizontal direction out of a notch in the tool, to unlock the mechanism.
18. The lockable tool of claim 17, wherein the locking mechanism has a plunger shaped projection, with a circular base and a shaft extending from the base along the horizontal direction, and the base is biased in a direction to extend into the notch in the tool.
19. The lockable tool of claim 16, wherein the tool is a knife blade.
20. The lockable tool of claim 19, wherein a resilient biasing member is coupled to the blade to bias the blade into the open extended configuration, whereby sliding the first scale to unlock the locking mechanism causes the tool in the closed configuration to automatically open to the extended configuration.
21. A lockable tool, comprising: a frame having a length along a longitudinal axis, a width perpendicular to the length along a horizontal axis, and a height perpendicular to the length and width along a vertical axis, the frame having a first wall extending along the longitudinal axis from a rear proximal position to a forward distal position and having a first outside surface facing in the direction of the horizontal axis; a first scale mounted at the first outside surface in a sliding arrangement along the longitudinal axis; a tool having a distal tip and a proximal base coupled to the frame and displaceable between a closed, retracted configuration wherein the distal tip points towards the rear direction and an open extended configuration wherein the distal tip points towards the forward direction; releasable lock means for locking the tool in the extended or in the retracted configurations when the scale is in a locking position, and unlocking the tool when the scale is slid along the longitudinal axis from the locking position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The present disclosure will become more readily apparent from the specific description accompanied by the following drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0064] The present disclosure may be understood more readily by reference to the following detailed description of the disclosure taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this disclosure is not limited to the specific devices, methods, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed disclosure.
[0065] Also, as used in the specification and including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It is also understood that all spatial references, such as, for example, horizontal, vertical, top, upper, lower, bottom, left and right, are for illustrative purposes only and can be varied within the scope of the disclosure.
[0066] Tools in accordance with preferred embodiments of the invention can include a tool mounted on a frame having a length, height and width. The tools are advantageously opened (unlocked) by sliding a scale (side cover) in the north/south direction along the longitudinal lengthwise axis. The scale can have substantially the same height as the frame or be slightly taller or shorter. The scale can ride in a groove on the frame side defined by ridges at the top and bottom of the frame. This can leave the ridges exposed or the scale can wrap around the ridges to substantially cover the side of the frame from the horizontal perspective. The side of the frame can have a rib, and the top and bottom of the scale can wrap around the top and bottom edges of the rib. In both situations, the scale is coupled to the unlocking mechanism.
[0067] In another embodiment of the invention, the scale can be secured to the frame with a device extending into the frame. With a security device coupled directly to the frame, a flat engagement of the scale to the frame, that does not involve a mating between the scale and frame, is acceptable. Thus, longitudinal sliding of the scale can unlock and open the tool or unlock an open tool which can close automatically or manually.
[0068] An exploded perspective view of a tool, in accordance with a preferred embodiment of the invention, is shown generally in
[0069] Handle frame 2 can be formed from a metal block, milled so that all features are symmetrical, front and back. Frame 2 can be constructed in other manners, including stamping and welding and other ways as will be apparent to those of skill in the field. Handle frame 2 is formed with two opposing walls, a front wall 2a, which faces a rear wall 2b, with a blade well cavity 11 therebetween. A front left side scale receiving groove 12 is located on the outside of front wall 2a and a rear right side scale receiving groove 13 is located on the outside of rear wall 2b. Grooves 12 and 13 are optionally formed in a dovetail fashion to help retain the covers (scales) to frame 2. Additional configurations for slidingly retaining scales 1 and 3 to frame 2 are depicted in
[0070] Blade well cavity 11 is formed as a narrow gap between walls 2a and 2b, and is slightly wider than a blade 8. Dove tail grooves 12 and 13 extend along the north/south longitudinal axis of frame 2. Front scale 1 (left side looking down on knife 200 with the distal end facing forward and the open blade facing down) rides in groove 12. Rear scale 3 rides in groove 13. Front scale 1 and rear scale 3 are cut with dovetail edges, to slide into grooves 12 and 13 to retain scales 1 and 3 to frame 2.
[0071] Frame 2 is also formed with a pivot hole 14, which has the form of a circular thru hole, completely through frame 2. In other embodiments of the invention, the hole can be through only one of the walls or can be in the form of a recess, not a thru hole. Pivot hole 14 is sized to fit the major diameter of a step shaft 7, preferably with a precise fit. Frame 2 also has a keyseat slot 15, extending proximally from pivot hole 14. Keyseat slot 15 has two sections. The distal section of slot 15, closest to pivot hole 14, is a thru hole extension from pivot hole 14. The proximal section of slot 15 is a true keyseat and has a floor that does not extend all the way through the wall of groove 12. Thus, the proximal end of keyseat slot 15 acts as an internal shelf, and the distal end of slot 15, near pivot hole 14, is a thru hole allowing access to the far side internals for parts assembly. The wall of frame 2 having groove 13 is preferably symmetrical to that of groove 12 and should have a mirror image keyseat slot with a shelf at its proximal end for reconfiguration for left hand use.
[0072] Grooves 12 and 13 in frame 2 are identical in size. Front scale 1 has a size allowing a running and sliding fit into dovetail groove 12, so that scale 1 may move along the longitudinal axis with finger or thumb pressure in a strictly reciprocating fashion, as a release activator, as discussed below (see arrow 201 indicator markings on scale 1). The dovetail edges of rear scale 3 are cut slightly wider as a location fit or press fit, so that scale 3 can be removably tapped or pressed into place into frame groove 13, as a cover plate. Scale 3 should fit tightly enough, so as not to move with finger pressure during activation of scale 1. Thus, the dovetail edges of scales 1 and 3 should be cut differently, so that when a user's hand causes scale 1 to move proximally, the user's hand will urge scale 3 in a distal direction, which will wedge scale 3 more firmly in place in groove 13. If reconfigured for left hand use, scale 1 and scale 3 are switched to fit into grooves 13 and 12, respectively, and scale 1 will act as the release and slide in groove 13, with scale 3 motionless in groove 12.
[0073]
[0074] Sear 4 and sear spring 5 are inserted into keyseat slot 15 of groove 12. Shaft 16, with spring 5 thereon rests on the shelf of keyseat slot 15. Chisel point head 19 extends in the distal direction, into pivot hole 14. As shown in
[0075] Referring again to
[0076] An external end 90 of a coiled kick spring 9 is inserted into a saw cut 25 at the bottom of minor diameter 24. External end 90 of kick spring 9 presses against frame 2. In this manner, kick spring 9 is constructed and arranged to impart a rotational bias against step shaft 7, which in turn imparts rotational bias to blade 8.
[0077] With blade 8 in the open position, chisel point 19 of sear 4 will nest in a V-notch 21 (
[0078] The parts shown are made such that knife 200 can be disassembled and reassembled into a left-hand or right-hand knife by switching scale 1 and scale 3, moving sear 4 and shaft 7 to slot 15 in groove 13 and reversing sear 4 and screw 6.
[0079] Note that compression spring 5, on shaft 16 of sear 4, is coupled to front scale 1 by sear retaining screw 6. That combination constitutes a moving sub-assembly of parts within the whole of knife 200. Also, step shaft 7, with kick spring 9 inserted in cut 25 is coupled to blade 8 by screw 10. It therefore constitutes a separate moving sub-assembly of parts within the whole of knife 200.
[0080] Step shaft 7 has multiple purposes and functions. Major diameter 20 of step shaft 7 functions as a main pivot bearing for folding knife blade 8. It also acts as a structural/puzzle retaining piece which will be explained below with reference to
[0081] Minor diameter 24 of step shaft 7 fits into hole 80 in the proximal end of knife blade 8. Minor diameter 24 requires a length sufficient to protrude thru the thickness of knife blade 8. Minor diameter 24 has bottom saw cut 25, on which coil kick spring 9 will act, to impart rotational bias to shaft 7 and thereby, blade 8.
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[0084] Continuing with groove 12 facing up, sear 4 and spring 5 are combined and placed into handle keyseat slot 15. Scale 1 is then inserted into front handle dovetail groove 12, in a sliding, free moving fashion. Scale 1 prevents sear 4 from falling out of key seat slot 15. No additional fasteners are needed.
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[0087] It should be understood that although the present disclosure is described as relating to knife blades, that blade element can be replaced by other tools. For example, the knife blade can be replaced by a saw, a ruler, a file, a screwdriver, a fish scaler, a comb, a cork screw, a bottle opener, a can opener, an ice pick, etc. Other replacement blades are contemplated.
[0088] Furthermore, the ease of disassembly and reassembly can make for kits that include a basic handle component with multiple blades and other tool components. Referring to
[0089] Scale 1 shows as a reference, the chisel point sear fastened to the underside, which converts a normal cover plate scale, into a sliding release. The basic handle frame 2, can have a rectangular profile. Frame 2 has a large thru bore on one side, which also has a machined key seat stepped slot. Female dovetail tracks run between distal and proximal ends along the length axis. All of this machining enhances the mechanical puzzle effect of the assembly. All of this machining can be confined to the center or one end of the tool body, allowing subsequent modification to the periphery of the handle at a later time. It can be made oversize, to be trimmed later. Other shapes are contemplated.
[0090] The second row of parts depicted in
[0091] Another benefit of a design in accordance with the invention is the user serviceability of the assembly. Rather than a factory fixed assembly, a variety of blades (27, 28 and 29) can be swapped out by a user with relatively low mechanical skill. Even more Swiss army style saws, files and other devices can be produced, including a disposable razor blade holder, requiring only the two-hole pattern in the base of the folding blade. The existing stockpiles of internal parts simply “plug-and-play” with these options.
[0092] Another benefit of this design is ease of modification of the handle shape. A handle body 30 that has its profile milled for a tapered hand grip, or another variant profile 32 can be attached. Within specific limits, the handle body can be altered after the fact by a kit buyer to craft his own custom designs.
[0093] In another embodiment of the invention, a scale 31 is a potential billboard for engraving or printing is available. Buyers can purchase replacements with various semi-precious inlaid materials, or pre-printed sports logos and so forth.
[0094] A scale 33, modified to fit a custom profile, the ends can be changed, but the long sides should remain the dovetail shape to fit the sliding track in the handle body. An assembled fancy profile knife 34, with no visible fasteners can be assembled. A sliding button scale coverplate 35, which has a surface texture grip pattern milled into its top surface can also be provided.
[0095] Another benefit of this design is a concern for factory manufacturing. The same setup for a short knife can be used for a longer knife. All of the machining for the release components are on one end of the handle body. Unlike other knives that require custom back spine springs tailored to a specific length, this design permits use of the same basic group 26 for any length knife.
[0096] A standard rectangular profile handle body 36, similar to body 2, except longer, a longer blade 37, a custom contour profile 38, an assembly of a long stiletto design 39 with a traction grip pattern sliding scale release button, can all be provided.
[0097] Not shown is yet another version possible for collectors, a folding boar knife/trench knife, a folding knife with a long blade that is fitted to a short handle body. When closed, the blade end protrudes like a short sheath knife, only to spring open (by a hidden release sliding scale button) into a full length fighting knife.
[0098] The wedge shape of chisel point 19 of sear 4, by nature of its wedging action to lock (open or closed) blade 8, can produce a product that is more solid and robust in both the open and closed positions than previously marketed folding boar knives. All of this is possible by the mix and match/plug and play components, that can be marketed separately or in multi-part kit form.
[0099] The scale can be removable and interchangeable to swap out advertising company logos engraved or printed as a billboard, or to swap different grip materials. Matched sets of both a folding design of the disclosure and an out-the-front (OTF) knife with similar outward appearance and the north/south slidable scale release of the invention can be achieved.
[0100] The components of the automatic opening tool with north/south sliding scale release described herein can also be provided as a kit to an end user. The tool can be provided to a user disassembled and the user can assemble the components as desired.
[0101]
[0102] An axle 620 replaces stepped shaft 20 of tool 200 and is provided to permit blade 608 to pivot, such as from force provided by a kick spring 609. Axle 620 rides in a frame (not shown) of tool 600. The frame of tool 600 can be otherwise similar to frame 2 of tool 200. An end of kick spring 609 can fit into a cut 625 in base 650 of blade 608. Spring 609 is otherwise held in the frame of tool 600. Notches 621 and 622 are sized to receive a wedge shaped head 619 of a sear 604, urged forward by a spring 605 of the frame of tool 600, which is modified accordingly.
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[0104]
[0105] In accordance with yet another embodiment of the invention,
[0106] As discussed above,
[0107] Activation mechanisms in accordance with the invention can also be used with out-the-front opening tools.
[0108] U.S. Pat. No. 7,562,455, the contents of which are incorporated herein by reference, in their entirety, depicts and out-the-front opening knife. The knife is activated by reciprocating a button exposed on the outside of the front cover to automatically extend the blade. Activating an extended knife will automatically retract the blade. The activation mechanism of knife 1000 is activated by sliding scale 1001 along the longitudinal axis to cause peg 1100 (or a different type of structure apparent to those skilled in the art) to either cause blade 1008 to extend into the open configuration of
[0109]
[0110] Grooves 1202a and 1202b act as female receptacles for scales 1201 and 1203. Thus, they cover most of the left and right sides of frame 1202, but do not cover the entire left and right sides. Scales 1201 and 1203 have a trapezoidal cross section, with a wider inside base portion facing frame 1202 and a cavity therein and a more narrow outside surface facing outward from the central cavity. The outer edges of groove 1202a and 1202b are angled inward, to retain scales 1201 and 1203 to frame 1202.
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[0113] The edges of scales 1301 and 1303 are angled, to match the angled flare of retaining ribs 1350. This provides a close tolerance, but can be difficult to machine. Edges 1461 of scales 1401 and 1403 can be squared off. This can be easier to machine, but provides a looser fit. However, it can provide more sliding friction.
[0114] An automatically opening tool 1500, in accordance with another embodiment of the invention, is shown in
[0115] Automatically opening tool 1500 includes knife 708, spring 709 and notched shaft 720, as in tool 700. However, the nature and arrangement of sear 704 and spring 705 are modified, as are the slots in which they are positioned. Scale 1501 includes a rear attachment member 1551, which can be a post, hook, wire, or otherwise. Rear attachment member 1551 extends through a slot 1515 in frame 1502 and can attach to a spring, which urges scale 1501 in the distal, forward direction or to a corresponding member to secure scale 1501 in sliding engagement against frame 1502. A forward attachment member 1552 extends through a forward slot 1516 in frame 1502 and can attach to a sear 704′, which can be similar to sear 704. Alternatively, sear 704′ can be coupled to a spring, similar to sear 4 of
[0116]
[0117] In a retracted configuration, blade 1708 is received within slot 1704 and pivotably coupled to frame 1702 with a shaft 1720. Base 1750 includes a shaft receiving through hole 1751. A complementary shaft receiving hole 1752 is formed through one or both sidewalls 1703. In one embodiment of the invention, shaft 1720 is formed as a two-piece shaft 1720a and 1720b. Portion 1720a is preferably a keyed pivot barrel, with portion 1720b as a complementary pivot screw. Together, they act to pivotably secure blade 1708 to frame 1702.
[0118] Base 1750 includes a groove 1760 formed therethrough. A stop pin 1770 is positioned through groove 1760 and is located between walls 1703 of frame 1702. Groove 1760 is partially circular, and concentric with hole 1751 through base 1750. Thus, as blade 1708 extends and retracts between the open and closed positions, stop pin 1770 rides in groove 1760. The ends of groove 1760 act to stop blade 1708 from further rotation and help properly position blade 1708 in the retracted or extended configurations.
[0119] Tool 1700 includes an optional and removable coil spring 1709, which can be located around shaft 1720. Coil spring 1709 includes a first end 1709a, which is received in a corresponding hole in frame 1702, to secure spring 1709 to frame 1702. A second end 1709b is received in a hole 1725 through base 1750. Spring 1709 can be enclosed in a pair of cap/bushings 1709c. The second half of the pair may be placed on the other side of blade 1708 (not enclosing spring 1709), in order to ensure centered alignment of blade 1708 in channel 1704. In another embodiment of the invention, spring 1709 is removed and tool 1700 is opened manually, such as with a flick of the wrist. In another embodiment of the invention, spring 1709 is removed or replaced, as desired, to switch tool 1700 between an automatically opening tool, and a manually opening tool. One or more washers (not shown) can be used to take the position of spring 1709 if said spring is not included.
[0120] At least one of the walls 1703 of frame 1702 includes a spring receiving slot 1706. A compression spring 1705 resides in slot 1706. A pin 1707, which can be in the form of a torx screw secured to an inside surface of scale 1701, rides in slot 1706. An inward end of pin 1707 extends into slot 1706 and is biased in the forward position by spring 1705. In this manner, because pin 1707 is secured to scale 1701, spring 1705 biases scale 1701 to the forward position. However, scale 1701 can be manually slid rearwards along the longitudinal axis against the force of spring 1705 to unlock tool 1700.
[0121] With blade 1708 in the locked, extended configuration, a release pin 1780 interfaces with the flat tang catch surface as part of a notch 1721, thus preventing blade 1708 from rotating into the closed configuration. Release pin 1780 is secured to the inner surface of scale 1701. For example, pin 1780 can be in the form of a shaft extending from a base 1790. Base 1790 can fit into a recess formed in the inner surface of scale 1701 and can be secured with a torx screw 1791. To close tool 1700, scale 1701 is retracted rearwards along the longitudinal axis, which moves release pin 1780 rearwards, out of a position in notch 1721, where it had locked blade 1708 in the open configuration, and blade 1708 can be rotated closed by hand. Release pin 1780 can slide forward into camming engagement against base 1750. As blade 1708 rotates further, pin 1780 will slide into a second groove/notch 1722 in base 1750, to lock blade 1708 in a closed configuration.
[0122] To unlock blade 1708, scale 1701 is slidingly retracted against the forward force of spring 1705, which retracts release pin 1780 out of notch 1722. In the manual embodiment, blade 1708 can be swung out of slot 1704, into the open configuration, wherein pin 1780 can be locked into notch 1721. In the automatic embodiment, spring 1709 biases blade 1708 into the open configuration and pin 1780 can ride against or behind base 1750 until scale 1701 is released and locks pin 1780 into notch 1721.
[0123] Still another embodiment of the invention is shown in
[0124] Middle plate 1802 includes a main slot 1815 along a longitudinal front-to-rear (North-South) axis of plate 1802 and tool 1800. A retention slide 1852 extends from the left-side to the right-side of main slot 1815. Retention slide 1852 includes a retention head 1853 that is shorter than the length of slot 1815, so that it can slide forward and rearward in slot 1815. Retention slide 1852 also includes retention wings 1854, which are longer than the length of slot 1815 and ride on the left side of middle plate 1802, outside slot 1815. Retention head 1853 is secured to front scale 1801, such as with one or more screws.
[0125] In this manner, right-side plate 1801 is secured to middle plate 1802 and is displaceable in the forward and rearward directions with respect to middle plate 1802, as retention slide 1852 is moved forward and rearward in slot 1815. A spring 1805 is secured to both middle plate 1802 at one end, and right-side plate 1801 at its other end, to bias right-side plate 1801 in the forward direction with respect to middle plate 1802. However, a user can easily slide right-side plate 1801 rearwards with respect to plate 1802 with even a subtle hand gesture, such as by applying thumb pressure.
[0126] Middle plate 1802 is secured to left-side plate 1803. A front spacer 1871 and a rear spacer 1872 are used to provide a gap between middle plate 1802 and left-side plate 1803. A screw 1872a can be used to secure the rear end of middle plate 1802 two left-side plate 1803.
[0127] A tool, such as a knife blade 1808 can be pivotably secured within the gap between middle plate 1802 and left-side plate 1803. A kick spring 1809 can be used to bias knife 1808 into the extended condition. Plate 1803 can be formed with a recess 1803a to receive spring 1809. Recess 1803 a can include a slot 1803b to receive a foot 1809b of spring 1809, to prevent spring 1809 from rotating with respect to plate 1803. Blade 1808 includes a hole 1825 to receive an arm 1809a of spring 1809, to impart rotational force to blade 1808.
[0128] Plate 1808 is secured in the gap between plates 1802 and 1803 in the following manner. A rotation hole 1851 is provided through the tang of blade 1808. The female part of a tube nut 1820 extends from right-to-left through a hole 1855 through middle plate 1802, and then through tang hole 1851. A male portion tube bolt 1820b extends from left-to-right , through plate 1803, where it is received by tube-nut 1820a. An assembly of washers and bearings is used to promote smooth movement as blade 1808 is swung between a retracted and an extended configuration. In this manner, spring 1809 biases blade 1808 out of the gap between plates 1802 and 1803, into the extended configuration. The washers and bearings retain spring 1809 and blade 1808 in place, while promoting smooth movement.
[0129] A spring-loaded plunger-shaped mechanism 1830 for locking and unlocking blade 1808 in either the extended or retracted configurations is depicted most clearly in
[0130] A spring 1837 biases plunger 1830 in an extended condition from left-to-right. A wedge-shaped activation button 1840 with an inclined surface 1843 for contacting dome 1836 at the rightmost end of rod 1835 is secured in a recess 1842 in an inside surface of right side plate 1801. Alternatively, plate 1801 can be formed with a corresponding integral structure having the inclined surface. As right-side plate 1801 is slid rearward with respect to plates 1802 and 1803, inclined portion 1843 of button 1840 rides on dome 1836, and urges plunger 1830 towards left-side plate 1803. This causes locking portion 1832 to recede from notch 1821, such that plunger 1836 no longer prevents spring 1809 from rotating blade 1808 into the open condition, as shown in
[0131] Referring now to
[0132] To unlock blade 1808 and return blade 1808 into the retracted condition, first, right-side plate 1801 is slid rearward. This causes ramp 1843 of button 1840 to depress plunger 1830, and withdraw locking section 1832 from security groove 1822. A user can then rotate blade 1808 back into the retracted configuration, against the bias of spring 1809. Once the retracted condition is reached, locking portion 1832 once again extends into notch 1821, to lock blade 1808 in the closed, retracted configuration.
[0133] In the retracted condition, locking portion 1852 nests into notch 1821 in the tang of blade 1808. Notch 1821 is in the shape of a partially open circle. The opening is less than 180°, but more than 0°, which would be a closed circle. Preferred openings are about 160° to 20°, more preferably 150° to 30°. The diameter of the opening should be less than the diameter of plunger base 1831, but wider than the diameter of dome locking portion 1832, such that plunger can nest into opening 1821.
[0134] In preferred embodiments of the invention, the locking mechanism comprises a base having a projection with an inclined end. This inclined end is configured to nest in a corresponding groove in a base portion of the tool, such as in the tang of a knife blade. The base can be biased into the locking position. A rod can extend from the base. An inclined surface can be moved with respect to the rod, to depress the base in a direction opposite the locking position, to move the projection out of the groove. In the unlocked position, a biasing mechanism can automatically open the tool, or a user can manually close the tool.
[0135] Those of ordinary skill in the art will readily appreciate that the action of sliding the outer plate or scale of an out the front knife to depress a spring biased plunger, as described above, can activate an out-the-front release mechanism. Therefore, an out-the-front knife can be made with essentially the same release mechanism as described herein with reference to
[0136] Referring now to
[0137] A left side sliding scale 2501 is coupled to a left side of center slide 2552, with a pair of screw bearings 2554, so that left scale 2501 and slide 2552 move as a unit. Bearing screws 2554 are received in screw receiving holes (not shown) on the right-side surface of left scale 2501. Screws 2554 extend through respective slots 2555 in center slide 2552, to permit slight play in moving left scale 2501 forwards or rearwards before the release mechanism is activated.
[0138] A pair of bias springs 2505 are provided in a pair of respective spring slots 2515 in the left half of frame 2502, to urge left scale 2501 back to center, after left scale 2501 is slid forwards or rearwards. Bias springs 2505 are thicker than the depth of spring slots 2515 and protrude out of slots 2515. The protruding portions of springs 2505 are received in a pair of scale slots (not shown) on the right-side surface of left scale 2501. Thus, left scale 2501 and therefore, center slide 2552 are biased in a centered position by the force of bias springs 2505. A user can slide left scale 2501 (and therefore, center slide 2552) forwards or rearwards along the north-south longitudinal axis of knife 2500, with respect to this centered position by manually overcoming the force of bias springs 2505. This slides center slide 2552 in the forward or rearward direction along the longitudinal axis of frame 2502. When left scale 2501 is released, bias springs 2505 will urge left scale 2501 back towards the centered position with respect to frame 2502.
[0139] Blade 2508 is coupled to center slide 2552 with a peg 2526. A right side end 2526r of peg 2526 engages a hole 2525 in the tang of blade 2508. A left side end 25261 of peg 2526 engages slot 2553, and can slide in slot 2553 along the longitudinal axis, on the right side of center slide 2552, as blade 2508 extends and retracts. The ends of slot 2553 are open, such that peg 2526 can extend past the front or rear ends of center slide 2552.
[0140] An activation spring 2509 is provided on the left side of center slide 2552. Activation spring 2509 includes a pair of L-shaped brackets 2509f and 2509r at the respective front and rear ends of activation spring 2509. Brackets 2509f and 2509r engage the respective front and rear ends of center slide 2552. With this construction, spring 2509 stretches, and produces spring tension between brackets 2509f and 2509r. Spring 2509 provides the force to extend or retract blade 2508 when the release mechanism is activated.
[0141] Knife 2500 is depicted in the extended, locked-open configuration, with blade 2508 extending out the front of frame 2502, along the longitudinal axis of frame 2502. Frame 2502 includes a pair of front and rear spring loaded projections 2504f and 2504r, respectively. Projections 2505f and 2505r are spring loaded towards the center of frame 2502, i.e., towards blade 2508.
[0142] As blade 2508 travels out of frame 2502, a rear portion 2508r of the tang of blade 2508 slides past front projection 2504f. This permits projection 2504f to spring into engagement with tang rear 2508r. This locks blade 2508 in the extended position, as it cannot retract past front projection 2504f. Thus, in the extended, locked configuration depicted in
[0143] In this extended, locked configuration, peg 2526 extends just past the front end of center slide 2552. Peg 2526 nests against forward bracket 2509f of spring 2509 and thereby stretches spring 2509 in the forward direction, by the additional distance peg 2526 extends past the front end of slide 2552. Therefore, in the locked extended configuration, spring 2509 is exerting rearward force on peg 2526, and therefore, blade 2508. Therefore, when knife 2500 is extended, spring 2509 is exerting rearward retracting force on blade 2508. Thus, when blade 2508 is locked in the extended configuration, it is preloaded with rearward retraction force.
[0144] To activate the activation mechanism and automatically close knife 2500 into the retracted configuration, all that is needed is a slight manual movement of left scale 2501 rearwards. This rearward movement of left scale 2501, and therefore center slide 2552, will provide additional stretch to spring 2509 and assist with the retraction of blade 2508.
[0145] Automatically retracting blade 2508 from the extended configuration proceeds as follows. Frame 2502 includes a front recess 2522f to receive front pivotable projection 2504f, as it is moved away from blade 2508. Frame 2502 also includes a rear recess 2522r, to receive a rear pivotable projection 2504r. Rear pivotable projection 2504r is spring loaded towards the center of frame 2502, i.e., towards blade 2508.
[0146] Center slide 2552 includes an inclined front activation projection 2540f and a rear activation projection 2540r. To activate the release mechanism, unlock knife 2500, and automatically retract blade 2508 into the retracted configuration, the following occurs. Left scale 2501 is slid rearwards manually. This provides a slight additional stretch to spring 2509. Moving slide 2552 also causes front activation projection 2540f to slide past the inside (blade-side) of front pivotable projection 2504f. This moves front pivotable projection 2504f out of engagement with the rear of the tang of blade 2508, and blade 2508 is now free to slide rearwards. Because spring 2509 has been rearwardly pre-loaded, front bracket 2509f urges peg 2526 rearwards. This causes blade 2508 to slide rearwards in frame 2502, as left end 25261 of peg 2526 travels rearwards along slot 2553.
[0147] As peg 2526 impacts rear bracket 2509r of spring 2509, it will stretch bracket 2509r rearwards from the rear end of center slide 2552. This pre-loads spring 2509 with forward force for the extension of blade 2508 from within frame 2502.
[0148] Once blade 2508 has fully retracted into frame 2502, and peg 2526 will have slid past the rear end of center slide 2552, the tang of blade 2508 will have slid to the retracted configuration. As noted above, spring loaded rear pivotable projection 2504r is urged toward blade 2508. As the tang of blade 2508 slides past projection 2504r, projection 2504r will engage a locking notch 2521 in the tang of blade 2508. This locks blade 2508 into the retracted configuration.
[0149] Also, in this position, peg 2526 extends past the rear edge of center slide 2552. As peg 2526 moves past the end of slide 2552, it engages rear bracket 2529r and moves bracket 2509r slightly past the end of slide 2552. This stretches spring 2509. Stretched spring 2509 causes rear bracket 2509r to urge peg 2526, and therefore blade 2508, in the forward direction. However, blade 2508 is locked in the retracted configuration because projection 2504r is engaged in notch 2521. Nevertheless, moving peg 2526 past the rear edge of slide 2552 pre-loads blade 2508 in the extension direction.
[0150] To automatically extend blade 2508 from the retracted configuration, the following is performed to activate the automatic mechanism. Left scale 2501 is slid forward. This provides additional stretch to spring 2509. This also causes center slide 2552 to move forward. Rear activation projection 2540r of slide 2552 moves rear pivotable projection 2504r out of notch 2521. This releases blade 2508, and the force of stretched spring 2509 causes rear bracket 2509r to push peg 2526 (and therefore blade 2508) forward. Blade 2508 slides forward, out of frame 2502, until peg 2526 hits front bracket 2509f. Front projection 2504f engages the rear of the tang of blade 2508, to lock blade 2508 in the extended configuration, with peg 2526 urging front bracket 2509f slightly past the front edge of slide 2552. Thus, again, blade 2508 will be in the locked, extended configuration, preloaded to retract, when the activation mechanism is activated with a rearward movement of scale 2501.
[0151] To once again close knife 2500, left scale 2501 is slid to the rear. This moves center slide 2552 towards the rear. Moving center slide 2552 rearward causes front activation projection 2540f to urge front pivotable projection 2504f away from engagement with the rear of the tang of blade 2508. This unlocks blade 2508. Because blade 2508 had been pre-loaded towards the rear direction, because peg 2526 had extended activation spring 2509 slightly past the edge of center slide 2552, once front pivotable projection 2504f is moved out of the way, activation spring 2509 kicks blade 2508 to the rear, towards the retracted configuration. This rearward force and the rearward movement of scale 2501 is enough to cause peg 2526 too overshoot the rear edge of center slide 2552, engage rear bracket 2509r, and partially load spring 2509 with forward force. This forward force is used to extend blade 2508 forward to the extended configuration when the mechanism is once again activated.
[0152] Accordingly, as described above, an automatically opening tool in accordance with preferred embodiments of the invention can include a selectively operable locking mechanism, whereby small north/south movements of an outside scale of the tool along the tool's longitudinal axis can activate the mechanism for opening and/or closing the tool.
[0153] While the above description contains many specifics, these specifics should not be construed as limitations of the invention, but merely as exemplifications of preferred embodiments thereof. Those skilled in the art will envision many other embodiments within the scope and spirit of the invention as defined by the claims appended hereto.
[0154] Where this application has listed the steps of a method or procedure in a specific order, it may be possible, or even expedient in certain circumstances, to change the order in which some steps are performed, and it is intended that the particular steps of the method or procedure claim set forth herein below not be construed as being order-specific unless such order specificity is expressly stated in the claim.
[0155] While the preferred embodiments of the devices and methods have been described in reference to the environment in which they were developed, they are merely illustrative of the principles of the inventions. Modification or combinations of the above-described assemblies, other embodiments, configurations, and methods for carrying out the invention, and variations of aspects of the invention that are obvious to those of skill in the art are intended to be within the scope of the claims.