METHOD AND DEVICE FOR CONVERTING A VOLTAGE WITH SOFT SWITCHING OF THE SWITCHES
20230139340 · 2023-05-04
Inventors
Cpc classification
H02M3/33573
ELECTRICITY
H02M1/083
ELECTRICITY
H02M1/44
ELECTRICITY
H02M3/33576
ELECTRICITY
H02M1/0058
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/08
ELECTRICITY
Abstract
A method for converting an input voltage (V.sub.in) of a converter (1) into an output voltage (V.sub.out), the circuit comprising a first bridge arm consisting of two switches (A) and (B), a second bridge arm consisting of two switches (C) and (D), connected in parallel, a primary coil coupled to a secondary coil, and connected by a center point pole (PAB) of the first bridge arm, and by another center point pole (PCD) of the second bridge arm; the circuit further comprising a capacitor in parallel between the respective terminals of each of the switches (A, B, C, D); a third bridge arm formed by two switches (E) and (F), connected in series; each of the switches (A, B, C, D, E, F) being associated with a diode at the terminals of said switch; an injection inductance (L.sub.inj) connected to the center point (P.sub.AB) of the first bridge arm, and to the center point (P.sub.EF) of the third bridge arm; a monitoring-control unit configured to control the switches to turn them ON or OFF, according to a control cycle configured to ensure soft switching between ON and OFF.
Claims
1. A method for converting an input voltage between two input terminals of a primary circuit of a converter into an output voltage between two output terminals of a secondary circuit of the converter, the primary circuit comprising: a first bridge arm consisting of a first switch and a second switch, the first switch and the second switch being connected in series between the input terminals of the primary circuit, a first center point of the first bridge arm designating an intermediate connection point between the first switch and the second switch; a second bridge arm consisting of a third switch and a fourth switch, the third switch and the fourth switch being connected in series between the two input terminals of the primary circuit, a second center point of the second bridge arm designating an intermediate connection point between the third switch and the fourth switch, the second bridge arm being connected in parallel with the first bridge arm between the input terminals of the primary circuit; a primary coil of the primary circuit, the primary coil comprising a leakage inductance, the primary coil being coupled by mutual induction to a secondary coil of the secondary circuit, the primary coil being connected by a pole to the center point of the first bridge arm, and by another pole to the center point of the second bridge arm; the primary circuit further comprising: a capacitor disposed in parallel between the respective terminals of each of the first, second, third and fourth switches; a third bridge arm consisting of a fifth switch and a sixth switch, the fifth switch and the sixth switch being connected in series between the input terminals of the primary circuit, a third center point of the third bridge arm designating an intermediate connection point between the fifth switch and the sixth switch, the third bridge arm being connected in parallel with the first and second bridge arms between the input terminals of the primary circuit; each of the first, second, third, fourth, fifth and sixth switches being associated with a diode connected to the terminals of the first, second, third, fourth, fifth and sixth switches; an injection inductance connected by one pole to the center point of the first bridge arm, and by another pole to the center point of the third bridge arm; a monitoring-control unit configured to control a state of the first, second, third, fourth, fifth and sixth switches, each of the first, second, third, fourth, fifth and sixth switches being configured to be alternately turned ON or OFF, the monitoring-control unit being configured to implement a control cycle of the first, second, third, fourth, fifth and sixth switches comprising the following steps: (101) setting the first switch to ON, at a first instant (t.sub.0); (102) setting the fourth switch (D) to OFF, at a second instant (t.sub.2) of the control cycle; (103) setting the third switch to ON, at a third instant (t.sub.3) of the control cycle; (104) setting the first switch to OFF at a fourth instant (t.sub.4) of the control cycle; (105) setting the second switch to ON, at a fifth instant (t.sub.6) of the control cycle; (106) setting the third switch (C) to OFF, at a sixth instant (t.sub.7) of the control cycle; (107) setting the fourth switch (D) to ON, at a seventh instant (t.sub.8) of the control cycle; (108) setting the second switch to OFF, at an eighth instant (t.sub.9) of the control cycle; the control cycle further comprising the following steps: (109) setting the sixth switch to ON at a first injection instant (t.sub.3inj) comprised between the third instant (t.sub.3) and the fourth instant (t.sub.4) such that an injection voltage is applied between poles of the injection inductance (L.sub.inj) for an injection duration (t.sub.cmd_inj), until a fourth instant (t.sub.4) of the control cycle, and that at the fourth instant (t.sub.4) of the control cycle an injection current (I.sub.Linj) flows in the injection inductance (L.sub.inj), the injection current (I.sub.Linj) being greater than a predetermined minimum current; (110) setting the sixth switch to OFF at the fourth instant (t.sub.4); (111) setting the fifth switch to ON at a second injection instant (t.sub.8inj) comprised between the seventh instant (t.sub.8) and the eighth instant (t.sub.9) such that an injection voltage is applied between poles of the injection inductance (L.sub.inj) during the injection duration (t.sub.cmd_inj), until the eighth instant (t.sub.9) of the control cycle, and such that at the eighth instant (t.sub.9) of the control cycle an injection current (I.sub.Linj) flows in the injection inductance (L.sub.inj), the injection current (I.sub.Linj) being greater than a predetermined minimum injection current; (112) setting the fifth switch to OFF at the eighth instant (t.sub.9); (113) repeating steps (101 to 112) of the control cycle from a ninth instant (t.sub.10).
2. The method according to claim 1, wherein the first instant (t.sub.0) is determined as a function of a moment when the diode associated with the first switch is in conduction, such that a voltage across the terminals of the first switch is zero.
3. The method according to claim 2 wherein: the second instant (t.sub.2) of the control cycle is offset from the first instant (t.sub.0) by a first time offset, depending on a phase shifting (Ph) between the first and second bridge arms, and on a duration (T) of a complete control cycle; the third instant (t.sub.3) of the control cycle is offset from the first instant (to) by a second time offset depending on the first time offset and on a first dead time (t.sub.mort_C_D); the fourth instant (t.sub.4) of the control cycle is offset from the first instant (t.sub.0) by a third time offset depending on a duration (T/2) of a complete half-cycle and a second dead time (t.sub.mort_A_B); the fifth instant (t.sub.6) of the control cycle is offset from the first instant (t.sub.0) by a fourth time offset depending on the duration (T/2) of a complete half-cycle; the sixth instant (t.sub.7) of the control cycle is offset from the first instant (t.sub.0) by a fifth time offset depending on the phase shifting (Ph) and on the duration T/2 of a complete half-cycle; the seventh instant (t.sub.8) of the control cycle is offset from the first instant (t.sub.0) by a sixth time offset depending on the phase shifting Ph and on the duration T/2 of a complete half cycle and the first dead time (t.sub.mort_C_D); the eighth instant (t.sub.9) of the control cycle is offset from the first instant (t.sub.0) by a seventh time offset depending on the duration (T) of a complete control cycle and the second dead time (t.sub.mort_A_B).
4. A converter comprising a primary circuit and a secondary circuit, the converter being configured to convert an input voltage (V.sub.in) between two input terminals of the primary circuit into an output voltage (V.sub.out) between output terminals of the secondary circuit, the primary circuit comprising: a first bridge arm consisting of a first switch and a second switch, the first switch and the second switch being connected in series between the input terminals of the primary circuit, a first center point of the first bridge arm designating an intermediate connection point between the first switch and the second switch; a second bridge arm consisting of a third switch and a fourth switch, the third switch and the fourth switch being connected in series between the two input terminals of the primary circuit, a second center point of the second bridge arm designating an intermediate connection point between the third switch and the fourth switch, the second bridge arm being connected in parallel with the first bridge arm between the input terminals of the primary circuit; a primary coil of the primary circuit, the primary coil comprising a leakage inductance, the primary coil being coupled by mutual induction to a secondary coil of the secondary circuit, the primary coil being connected by one pole to the center point of the first bridge arm, and by another pole to the center point of the second bridge arm; the primary circuit further comprising: a capacitor disposed in parallel between the respective terminals of each of the first, second, third and fourth switches; a third bridge arm consisting of a fifth switch and a sixth switch, the fifth switch and the sixth switch being connected in series between the input terminals of the primary circuit, a third center point of the third bridge arm designating an intermediate connection point between the fifth switch and the sixth switch, the third bridge arm being connected in parallel with the first and second bridge arms between the input terminals of the primary circuit; each of the first, second, third, fourth, fifth and sixth switches being associated with a diode connected to the terminals of the first, second, third, fourth, fifth and sixth switches; an injection inductance connected by one pole to the center point of the first bridge arm, and by another pole to the center point of the third bridge arm; a monitoring-control unit configured to control a state of the first, second, third, fourth, fifth and sixth switches, each switch of the first, second, third, fourth, fifth and sixth switches being configured to be alternately turned ON or OFF, the monitoring-control unit being configured to implement a control cycle of the first, second, third, fourth, fifth and sixth switches comprising the following steps: (101) setting the first switch to ON, at a first instant (t.sub.0); (102) setting the fourth switch (D) to OFF, at a second instant (t.sub.2) of the control cycle; (103) setting the third switch to ON, at a third instant (t.sub.3) of the control cycle; (104) setting the first switch to OFF at a fourth instant (t.sub.4) of the control cycle; (105) setting the second switch to ON, at a fifth instant (t.sub.6) of the control cycle; (106) setting the third switch (C) to OFF, at a sixth instant (t.sub.7) of the control cycle; (107) setting the fourth switch (D) to ON, at a seventh instant (t.sub.8) of the control cycle; (108) setting the second switch to OFF, at an eighth instant (t.sub.9) of the control cycle; the control cycle further comprising the following steps: (109) setting the sixth switch to ON at a first injection instant (t.sub.3inj) comprised between the third instant (t.sub.3) and the fourth instant (t.sub.4) such that an injection voltage is applied between poles of the injection inductance (L.sub.inj) for an injection duration (t.sub.cmd_inj), until a fourth instant (t.sub.4) of the control cycle, and that at the fourth instant (t.sub.4) of the control cycle an injection current (I.sub.Linj) flows in the injection inductance (L.sub.inj), the injection current (I.sub.Linj) being greater than a predetermined minimum current; (110) setting the sixth switch to OFF at the fourth instant (t.sub.4); (111) setting the fifth switch to ON at a second injection instant (t.sub.8inj) comprised between the seventh instant (t.sub.8) and the eighth instant (t.sub.9) such that an injection voltage is applied between poles of the injection inductance (L.sub.inj) during the injection duration (t.sub.cmd_inj), until the eighth instant (t.sub.9) of the control cycle, and such that at the eighth instant (t.sub.9) of the control cycle an injection current (I.sub.Linj) flows in the injection inductance (L.sub.inj), the injection current (I.sub.Linj) being greater than a predetermined minimum injection current; (112) setting the fifth switch to OFF at the eighth instant (t.sub.9); (113) repeating steps (101 to 112) of the control cycle from a ninth instant (t.sub.10).
5. The converter (1) according to claim 4 wherein the secondary circuit comprises: a fourth bridge arm consisting of a seventh switch and an eighth switch, the seventh switch and the eighth switch being connected in series between the terminals of the secondary coil of the secondary circuit, a fourth center point of the fourth bridge arm designating an intermediate connection point between the seventh switch and the eighth switch; a fifth bridge arm consisting of a first inductance and a second inductance, the first inductance and the second inductance being connected in series between the terminals of the secondary coil of the secondary circuit, a fifth center point of the fifth bridge arm designating an intermediate connection point between the first inductance and the second inductance, the fifth bridge arm being connected in parallel with the fourth bridge arm between the secondary coil terminals; the fourth center point being attached to an output terminal of the secondary circuit, and the fifth center point being attached to the other output terminal of the secondary circuit.
6. The converter according to claim 5, wherein the secondary circuit further comprises a capacitor disposed between the output terminals of the secondary circuit.
7. The method according to claim 4, wherein the first instant (t.sub.0) is determined as a function of a moment when the diode associated with the first switch is in conduction, such that a voltage across the terminals of the first switch is zero.
8. The method according to claim 4, wherein: the second instant (t.sub.2) of the control cycle is offset from the first instant (t.sub.0) by a first time offset, depending on a phase shifting (Ph) between the first and second bridge arms, and on a duration (T) of a complete control cycle; the third instant (t.sub.3) of the control cycle is offset from the first instant (to) by a second time offset depending on the first time offset and on a first dead time (t.sub.mort_C_D); the fourth instant (t.sub.4) of the control cycle is offset from the first instant (t.sub.0) by a third time offset depending on a duration (T/2) of a complete half-cycle and a second dead time (t.sub.mort_A_B); the fifth instant (t.sub.6) of the control cycle is offset from the first instant (t.sub.0) by a fourth time offset depending on the duration (T/2) of a complete half-cycle; the sixth instant (t.sub.7) of the control cycle is offset from the first instant (t.sub.0) by a fifth time offset depending on the phase shifting (Ph) and on the duration T/2 of a complete half-cycle; the seventh instant (t.sub.8) of the control cycle is offset from the first instant (t.sub.0) by a sixth time offset depending on the phase shifting Ph and on the duration T/2 of a complete half cycle and the first dead time (t.sub.mort_C_D); the eighth instant (t.sub.9) of the control cycle is offset from the first instant (t.sub.0) by a seventh time offset depending on the duration (T) of a complete control cycle and the second dead time (t.sub.mort_A_B).
9. The method according to claim 7, wherein: the second instant (t.sub.2) of the control cycle is offset from the first instant (t.sub.0) by a first time offset, depending on a phase shifting (Ph) between the first and second bridge arms, and on a duration (T) of a complete control cycle; the third instant (t.sub.3) of the control cycle is offset from the first instant (t.sub.0) by a second time offset depending on the first time offset and on a first dead time (t.sub.mort_C_D); the fourth instant (t.sub.4) of the control cycle is offset from the first instant (t.sub.0) by a third time offset depending on a duration (T/2) of a complete half-cycle and a second dead time (t.sub.mort_A_B); the fifth instant (t.sub.6) of the control cycle is offset from the first instant (t.sub.0) by a fourth time offset depending on the duration (T/2) of a complete half-cycle; the sixth instant (t.sub.7) of the control cycle is offset from the first instant (t.sub.0) by a fifth time offset depending on the phase shifting (Ph) and on the duration T/2 of a complete half-cycle; the seventh instant (t.sub.8) of the control cycle is offset from the first instant (t.sub.0) by a sixth time offset depending on the phase shifting Ph and on the duration T/2 of a complete half cycle and the first dead time (t.sub.mort_C_D); the eighth instant (t.sub.9) of the control cycle is offset from the first instant (t.sub.0) by a seventh time offset depending on the duration (T) of a complete control cycle and the second dead time (t.sub.mort_A_B).
10. The method according to claim 5, wherein the first instant (t.sub.0) is determined as a function of a moment when the diode associated with the first switch is in conduction, such that a voltage across the terminals of the first switch is zero.
11. The method according to claim 5, wherein: the second instant (t.sub.2) of the control cycle is offset from the first instant (t.sub.0) by a first time offset, depending on a phase shifting (Ph) between the first and second bridge arms, and on a duration (T) of a complete control cycle; the third instant (t.sub.3) of the control cycle is offset from the first instant (to) by a second time offset depending on the first time offset and on a first dead time (t.sub.mort_C_D); the fourth instant (t.sub.4) of the control cycle is offset from the first instant (t.sub.0) by a third time offset depending on a duration (T/2) of a complete half-cycle and a second dead time (t.sub.mort_A_B); the fifth instant (t.sub.6) of the control cycle is offset from the first instant (t.sub.0) by a fourth time offset depending on the duration (T/2) of a complete half-cycle; the sixth instant (t.sub.7) of the control cycle is offset from the first instant (t.sub.0) by a fifth time offset depending on the phase shifting (Ph) and on the duration T/2 of a complete half-cycle; the seventh instant (t.sub.8) of the control cycle is offset from the first instant (t.sub.0) by a sixth time offset depending on the phase shifting Ph and on the duration T/2 of a complete half cycle and the first dead time (t.sub.mort_C_D); the eighth instant (t.sub.9) of the control cycle is offset from the first instant (t.sub.0) by a seventh time offset depending on the duration (T) of a complete control cycle and the second dead time (t.sub.mort_A_B).
12. The method according to claim 10, wherein: the second instant (t.sub.2) of the control cycle is offset from the first instant (t.sub.0) by a first time offset, depending on a phase shifting (Ph) between the first and second bridge arms, and on a duration (T) of a complete control cycle; the third instant (t.sub.3) of the control cycle is offset from the first instant (t.sub.0) by a second time offset depending on the first time offset and on a first dead time (t.sub.mort_C_D); the fourth instant (t.sub.4) of the control cycle is offset from the first instant (t.sub.0) by a third time offset depending on a duration (T/2) of a complete half-cycle and a second dead time (t.sub.mort_A_B); the fifth instant (t.sub.6) of the control cycle is offset from the first instant (t.sub.0) by a fourth time offset depending on the duration (T/2) of a complete half-cycle; the sixth instant (t.sub.7) of the control cycle is offset from the first instant (t.sub.0) by a fifth time offset depending on the phase shifting (Ph) and on the duration T/2 of a complete half-cycle; the seventh instant (t.sub.8) of the control cycle is offset from the first instant (t.sub.0) by a sixth time offset depending on the phase shifting Ph and on the duration T/2 of a complete half cycle and the first dead time (t.sub.mort_C_D); the eighth instant (t.sub.9) of the control cycle is offset from the first instant (t.sub.0) by a seventh time offset depending on the duration (T) of a complete control cycle and the second dead time (t.sub.mort_A_B).
13. The method according to claim 6, wherein the first instant (t.sub.0) is determined as a function of a moment when the diode associated with the first switch is in conduction, such that a voltage across the terminals of the first switch is zero.
14. The method according to claim 6, wherein: the second instant (t.sub.2) of the control cycle is offset from the first instant (t.sub.0) by a first time offset, depending on a phase shifting (Ph) between the first and second bridge arms, and on a duration (T) of a complete control cycle; the third instant (t.sub.3) of the control cycle is offset from the first instant (to) by a second time offset depending on the first time offset and on a first dead time (t.sub.mort_C_D); the fourth instant (t.sub.4) of the control cycle is offset from the first instant (t.sub.0) by a third time offset depending on a duration (T/2) of a complete half-cycle and a second dead time (t.sub.mort_A_B); the fifth instant (t.sub.6) of the control cycle is offset from the first instant (t.sub.0) by a fourth time offset depending on the duration (T/2) of a complete half-cycle; the sixth instant (t.sub.7) of the control cycle is offset from the first instant (t.sub.0) by a fifth time offset depending on the phase shifting (Ph) and on the duration T/2 of a complete half-cycle; the seventh instant (t.sub.8) of the control cycle is offset from the first instant (t.sub.0) by a sixth time offset depending on the phase shifting Ph and on the duration T/2 of a complete half cycle and the first dead time (t.sub.mort_C_D); the eighth instant (t.sub.9) of the control cycle is offset from the first instant (t.sub.0) by a seventh time offset depending on the duration (T) of a complete control cycle and the second dead time (t.sub.mort_A_B).
15. The method according to claim 13, wherein: the second instant (t.sub.2) of the control cycle is offset from the first instant (t.sub.0) by a first time offset, depending on a phase shifting (Ph) between the first and second bridge arms, and on a duration (T) of a complete control cycle; the third instant (t.sub.3) of the control cycle is offset from the first instant (to) by a second time offset depending on the first time offset and on a first dead time (t.sub.mort_C_D); the fourth instant (t.sub.4) of the control cycle is offset from the first instant (t.sub.0) by a third time offset depending on a duration (T/2) of a complete half-cycle and a second dead time (t.sub.mort_A_B); the fifth instant (t.sub.6) of the control cycle is offset from the first instant (t.sub.0) by a fourth time offset depending on the duration (T/2) of a complete half-cycle; the sixth instant (t.sub.7) of the control cycle is offset from the first instant (t.sub.0) by a fifth time offset depending on the phase shifting (Ph) and on the duration T/2 of a complete half-cycle; the seventh instant (t.sub.8) of the control cycle is offset from the first instant (to) by a sixth time offset depending on the phase shifting Ph and on the duration T/2 of a complete half cycle and the first dead time (t.sub.mort_C_D); the eighth instant (t.sub.9) of the control cycle is offset from the first instant (to) by a seventh time offset depending on the duration (T) of a complete control cycle and the second dead time (t.sub.mort_A_B).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0087] For better understanding thereof, one embodiment and/or implementation of the invention is described with reference to the appended drawings representing, as a non-limiting example, an embodiment or implementation respectively of a device and/or a method according to the invention. Elements bearing the same references in the drawings refer to similar elements or to elements whose functions are similar.
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DETAILED DESCRIPTION
[0100]
[0101] The first part 2 comprises a primary circuit first portion 2′ and a secondary circuit 2″.
[0102] The primary circuit first portion 2′ comprises two input terminals E1, E2 configured to receive an input voltage V.sub.in. It also comprises a first pair of switches A, B connected in series, in other words in a bridge arm between the two input terminals E1, E2, as well as a second pair of switches C, D connected in series, in other words in a bridge arm between the two input terminals E1, E2. The first pair of switches A, B, and the second pair of switches C, D thus form two bridge arms, both connected in parallel between the two input terminals E1, E2.
[0103] Each bridge arm comprises a center point P.sub.AB, P.sub.CD at a termination point located between the two switches of said bridge arm.
[0104] The center points P.sub.AB, P.sub.CD of each bridge arm are connected by a primary coil coupled to a secondary coil of the secondary circuit 2″. Said primary coil is characterized by a leakage inductance L.sub.k; it receives between its terminals, that are attached to the center points P.sub.AB, P.sub.CD, a primary voltage V.sub.p, determined in particular by the open or closed state of the switches A, B, C and D.
[0105] At the terminals of each of the switches A, B, C, D, a parallel capacitor is disposed so as to connect the respective terminals of each of the said switches A, B, C, D. The capacitance of the said parallel capacitor is greater than the intrinsic capacitance, related to the composition of the transistors, of each switch A, B, C, D.
[0106] The second part 3 of the diagram describes the second portion 3 of the primary circuit, complementary to the first portion 2′ of the primary circuit, such that, according to the embodiment of the invention described herein, the primary circuit comprises the second portion 3 which will now be described, coupled to the first portion 2′ described hereinbefore.
[0107] Said second portion 3 of the primary circuit comprises a pair of injection switches E, F in series, in other words in a bridge arm, between the two input terminals E1, E2. The pair of injection switches E, F thus form a third bridge arm, connected in parallel between the two input terminals E1, E2. Said third bridge arm comprises a center point P.sub.EF at a termination point located between the two injection switches E, F of said third bridge arm. This center point P.sub.EF and the center point P.sub.AB of any of the two bridge arms previously described, are electrically connected by an injection circuit characterized by its injection inductance L.sub.inj,
[0108] Moreover, a diode inherent in the construction of the switch, is present in parallel with the switches A, B, C, D, E, F, in which the cathode of the diode is electrically connected to the drain, or to the collector of the switch and the anode of the diode is electrically connected to the source, or to the emitter of the switch. This diode is intrinsic to metal-oxide gate field-effect transistors, otherwise known as MOSFET; a diode is added in the case of using insulated gate bipolar transistors, otherwise called IGBT.
[0109] To guarantee maximum efficiency, according to the invention, the recombination charges of the diode must be negligible compared with the charges corresponding to the capacitances of said parallel capacitor.
[0110] The Silicon carbide (SiC) or galium nitrite (GaN) diodes are suitable for this invention, according to those skilled in the art.
[0111] More generally, a MOSFET SiC transistor, or a high-mobility electron GaN transistor, otherwise called HEMT, or a fast IGBT transistor with a SiC diode in parallel, according to the previous description, characterized by a high speed recombination of minority carriers, are suitable for switches A, B, C, D, E, F.
[0112] The diode in parallel with the switches conducts spontaneously, that is to say when the electric potential of its anode becomes higher (typically by +0.5 Volt), than its cathode. The control of the switches A, B, C, D, E, F is used to short-circuit this diode.
[0113] Thus, those skilled in the art should understand that each switch A, B, C, D, E, F comprises, according to an equivalent electrical diagram of said switch, a “perfect” switch A, B, C, D, E, F and an intrinsic or added diode. In the following text, the term switch refers to the perfect switch, forming said switch with the intrinsic or added diode, according to the embodiments. In particular, those skilled in the art should understand that turning ON a switch corresponds to turning ON the corresponding perfect switch, said turning ON of the perfect switch possibly occurring when the corresponding diode is already conductive, such that the switch, consisting of the perfect switch and the corresponding diode, is already partly closed.
[0114] The assembly, consisting of the primary circuit first portion 2′ that is coupled as indicated hereinabove to the primary circuit second portion 3, constitutes the primary circuit 3′ of the converter 1.
[0115] Said primary circuit constituted in this manner receives between these input terminals E1, E2 an input voltage V.sub.in, transformed into a primary voltage V.sub.p, determined in particular by the state of the switches A, B, C and D, at the terminals of the primary coil. Said primary coil is magnetically coupled to a secondary coil of the secondary circuit 2″ which will now be described.
[0116] The terminals of said secondary coil are connected in parallel, on the one hand by a fourth bridge arm consisting of a fourth pair of switches SR1, SR2, with common sources or with a common anode in the case of using only two diodes, disposed in series between the terminals of the secondary coil, on the other hand by a fifth bridge arm, consisting of a pair of inductance L1, L2 disposed in series between the terminals of the secondary coil. A center point P.sub.L1L2 of the fifth bridge arm, located at the termination point between the two inductances L1, L2, and a center point P.sub.SR1SR2 of the fourth bridge arm, located at the termination point between the two switches SR1, SR2, are directly and respectively electrically connected to the output terminals S1, S2 of the converter 1. A capacitor is placed between said output terminals S1, S2. The function of the secondary circuit 2″, may be carried out according to at least another embodiment, as illustrated in
[0120] These different electrical configurations regarding the realization of the secondary circuit 2″ do not change the operating sequences of the primary power circuit 2′ and 3′ according to the time sequencing of
[0121] The switches A, B, C, D, E, F are configured to be monitored by a monitoring unit not represented in
[0122] The converter 1 is configured to transform an input voltage V.sub.in between the input terminals E1, E2 of the primary circuit 3′, into an output voltage V.sub.out between the output terminals S1, S2 of the secondary circuit, according to a method which will now be described, with reference to the timing diagram of
[0123] The considered switches, currents and voltages are represented along the vertical axis of the timing diagram in
[0124] According to one embodiment of the method, the monitoring unit is configured so that, during an operating cycle of the converter 1, the monitoring unit of the converter 1 successively controls the performance of the following steps 101 to 113 of the method 100, schematically shown in
[0138] Thus, the instant to is both the end of a previous cycle and the start of the next cycle of operation of the converter 1. The order of presentation of steps 101 to 113 of the steps does not correspond to the order in which said steps come in succession over time. The temporal succession order of the steps is determined by the instants which define each step and according to the chronology illustrated in
[0139] In order to define the instants t.sub.0, t.sub.2, t.sub.3, t.sub.4, t.sub.6, t.sub.7, t.sub.8, a phase shifting Ph between the bridge arms A,B and C,D, and a first dead time t.sub.mort_A_B, are used said first dead time corresponding to the time interval comprised between the instants t.sub.4 and t.sub.5, and also to the time interval comprised between t.sub.9 and t.sub.10, said phase shifting and said first dead time being calculated by the relations hereinbelow; a cutting period T, or duration T of a complete cycle, is also used, said duration T being a predetermined constant, and a second dead time t.sub.mort_C_D, said second dead time corresponding to both a time interval comprised between t.sub.2 and a moment when the diode of the switch C becomes conductive, and at a time interval comprised between t.sub.7 and a moment when the diode of the switch D becomes conductive, the second dead time being adjusted to ensure soft switching operations of the bridge arm C,D, from the moment when the injected current I.sub.inj, flowing in L.sub.k, during this phase, is sufficient to ensure a soft switching.
[0140] The phase shifting between the bridge arms A, B and C, D is defined by the relationship:
[0141] and the first dead time, by the relation:
[0142] and the second dead time, by the relation:
T.sub.mort_C-D=[C.sub.res.Math.V.sub.in]/(I.sub.Ltcom).Math.(N.sub.s/N.sub.p) [Math 17]
[0143] with the current I.sub.Ltcom being defined by:
I.sub.Ltcom=(I.sub.L1+I.sub.L2)/2 [Math 17]
where I.sub.L1 is the current in the induction L1 at the instant t.sub.2 and I.sub.L2 is the current in the induction L2 at the instant t.sub.7
[0144] The control instants by the relations hereinbelow are then determined:
[0145] The injection switches are E and F.
[0146] The instants of switching to ON of the injection switches E, F are respectively the second and first injection instants t.sub.8inj, t.sub.3inj; the duration for which these injection switches E, F are set to ON must allow the pre-charging of the injection inductance L.sub.inj at the desired injection current level.
[0147] The injection current level I.sub.Linj must make it possible to compensate for the lack of inductive energy available with the leakage inductance L.sub.k.
[0148] The level of the critical current I.sub.LK, in the leakage inductance L.sub.k is that defined for the injection activation criterion, multiplied by a margin coefficient to be adjusted if necessary to guarantee the soft switching. The margin coefficient Kmarge is sized so that diode B, in parallel with the transistor B, becomes conductive during the time interval comprised between times t5 and t6, thus guaranteeing the soft switching. Thus the gate voltage of the transistor B may be suitably applied at t.sub.6, that is to say that the transistor B closes while the voltage between the drain and the source is negative corresponding to the conduction threshold voltage of the diode B, in parallel with the transistor B. Typically the voltage before the closing of the transistor is −0.5 Volt, i.e. very close to 0. It is the soft switching when a transistor B is set to ON.
[0149] Advantageously, Kmarge=1.2 should be selected.
[0150] The level of the critical current I.sub.LK in the leakage inductance L.sub.K is defined so as to cancel the voltage across the terminals of the switch B (respectively A), therefore at the terminals of the parallel capacitor disposed between the terminals of switch B (respectively A), between t.sub.5 and t.sub.6 where the switch B may be set to ON favorably (respectively at the cycle start, between the end of a previous cycle and the start of the following cycle where the switch A may be set to ON favorably).
[0151] Cancellation is naturally reached when the inductive energy of the circuit is sufficient to fully transfer the capacitive energy, i.e. cancel the voltage across the terminals of switch B (respectively A) and establish the voltage across the terminals of the switch A (respectively B).
[0152] This inductive energy decreases with the decrease of the output current and therefore of the transferred power level, while the capacitive energy depends only on the input voltage, which is independent of the transferred power.
[0153] When the inductive energy becomes lower than the capacitive energy, the voltage cancellation allowing the soft switching of the transistors no longer occurs. The injection inductance Linj, previously pre-charged at a certain level of injection current I.sub.Linj during the so-called freewheeling phase, which precedes the fourth instant t.sub.4 (respectively, the eighth instant t.sub.9).
[0154] Once the injection inductance L.sub.inj has been pre-charged, the inductive energy stored in the injection inductance L.sub.inj is added to the inductive energy of the leakage inductance L.sub.K on opening, i.e. on setting to OFF, of the switch A (respectively of switch B) to discharge the parallel capacitor of the switch B (respectively the parallel capacitor of switch A) and charge the parallel capacitor of the switch A (respectively the parallel capacitor of the switch B).
[0155] The activation condition of the injection current results from the comparison between an inductive energy and a capacitive energy, defined hereinbelow.
[0156] The parallel capacitors implanted in parallel with the switches A, B, C and D each have a capacitance C.sub.res of a value much greater than the parasitic capacitances of the components. The capacitive energies of the components may therefore be neglected. The capacitive energy to be considered is thus defined by the formula:
C.sub.res.Math.V.sub.in.sup.2 [Math 27]
[0157] Similarly, the value of the inductance of the leakage inductance L.sub.k of the converter 1, deliberately high to reduce the overvoltages related to the recovery currents of the rectifying diodes SR1, SR2 of the secondary stage, makes the contribution of the energy of the magnetizing inductance of the converter 1 to the inductive energy of the circuit.
[0158] The current in the leakage inductance L.sub.k of the converter 1, at the instant t.sub.4 (respectively t.sub.9) is comprised between the image of the maximum current and the image of the average current in L1 (respectively L2, L1 and L2 being identical). It should be considered the image of the average current, which is the lower bound.
[0159] The inductive energy to be considered is defined by the formula:
[0160] Note that the voltage Vs at the terminals of the secondary coil of the secondary circuit is zero during this phase because the secondary coil is short-circuited by the 2 conductive transistors SR1 and SR2 (between the instants t.sub.3 and t.sub.4, as well as between the instants t.sub.9 and t.sub.9).
[0161] Only the energy of the leakage inductance L.sub.k, charged with a current corresponding to the image of the secondary current, is returned to the primary coil according to the ratio Ns/Np between the number of turns Ns of the secondary coil and the number of turns Np of the primary coil.
[0162] The injection of the injection current I.sub.Linj is necessary when the inductive energy is less than the capacitive energy defined by the formula:
[0163] In this relation, L.sub.k, Ns, Np and Cres are fixed and known quantities of the circuit, Vin is measured and does not depend on the output power. Only I.sub.L1 measured by the monitoring-control unit of the converter 1, depends on the output power.
[0164] The relationships hereinbelow therefore make it possible to establish the activation criterion on the measurement of the current I.sub.L1:
[0165] The value of the available current I.sub.Lk.dispo with the leakage inductance L.sub.k during the soft switching phase is the image of the average value I.sub.L1,moy of the current in the inductance L1 (identical to that in L2); it is defined by the relation:
[0166] The required injection current I.sub.Linj is therefore defined by the relation:
I.sub.L.sub.
[0167] While the injection switches E, F are set to ON, the voltage applied to the terminals of the injection inductance is constant, and equal to ±V.sub.in.
[0168] With knowledge of the desired injection current level I.sub.Linj, it is possible to calculate the injection duration t.sub.cmd_inj during which the injection switches E, F are set to ON, by the relationship:
[0169] It is therefore possible to define the first and second injection instants of the injection switches by the relationships below:
t.sub.3inj=t.sub.4−t.sub.cmd_inj [Math 35]
i.sub.Sinj=t.sub.9−t.sub.cmd_inj [Math 36]
[0170] The phase prior to the activation of the injection of the injection current begins after the instant t.sub.3 when the switch C is set to ON.
[0171] The preparation of the injection of the current begins with the setting of the switch F to ON at a first injection instant t.sub.3inj, as it is illustrated on the diagram of the corresponding equivalent circuit represented on
[0172] To this end, advantage is taken of the freewheel state of the current passing through the switches A and C. The center point P.sub.AB of the bridge arm A, B being at potential +V.sub.in due to the conductive state of the switch A, by setting switch F to ON, the inductance L.sub.inj has the voltage V.sub.in at its terminals, which causes the current I.sub.Linj, to increase linearly.
[0173] The calculation of the pre-charge time, defining the instant t.sub.3inj with respect to t.sub.4 has been described hereinabove.
[0174] At the instant t4, the switch A is opened, i.e. is set to OFF, and the injection switch F is also opened, i.e. is set to OFF, as illustrated by the diagram of the equivalent circuit presented in the first part of
[0175] When the voltage across the terminals of the parallel capacitor of the switch B, and hence at the terminals of the freewheeling diode of the switch B, is completely canceled at t5, the current flows through the freewheeling diode of the switch B, as illustrated by the diagram of the equivalent circuit represented in
[0176] Since the current in the inductance L2 is low, the duty cycle loss time, i.e. the time during which the leakage inductance L.sub.k catches up with the current image in L2 before energy transfer, may be almost non-existent, and therefore t5 and t6 may seem to coincide, as represented in the timing diagram of
[0177] For the injection inductance L.sub.inj, the time period between the instant t.sub.5 and an instant t.sub.6end constitutes a phase for returning to the rest state, said instant t.sub.6end being the moment when the current is canceled in the injection induction. Indeed, the freewheeling diode of the switch E and the switch B being both conductive, the voltage across the terminals of the injection inductance L.sub.inj is equal to −V.sub.in, which causes its current to decrease linearly until its cancellation, leading to the blocking of the freewheeling diode of the switch E. The freewheeling diode of the switch E stops conducting with a low current slope (i.e characterizing the discontinuous mode) thus generating nearly zero joule losses in the components E and F.
[0178] Similarly to what has been previously described, with reference to
[0179] The phase prior to the activation of the injection of the injection current begins after the instant t.sub.8 when the switch D is set to ON.
[0180] Preparation for current injection begins with setting the switch E to ON at a first injection instant t.sub.8inj, as illustrated in the diagram of the corresponding equivalent circuit represented in
[0181] To this end, advantage is taken of the freewheeling state of the current through the switches B and D. The center point P.sub.AB of the bridge arm A, B being at potential +V.sub.in due to the conductive state of the switch B, by setting the switch E to ON, the inductance L.sub.inj has the voltage V.sub.in at its terminals, which causes the current I.sub.Linj to increase linearly.
[0182] The calculation of the pre-charge time, defining the instant t.sub.8inj; with respect to t.sub.9 has been described hereinabove.
[0183] At the instant t9, the switch B is opened, i.e. is set to OFF, and the injection switch E is also opened, i.e. is set to OFF, as illustrated by the diagram of the equivalent circuit presented in the first part of
[0184] When the voltage across the terminals of the parallel capacitor of the switch A, and hence at the terminals of the freewheeling diode of the switch A, is completely canceled, the current flows through the freewheeling diode of the switch A, as illustrated by the diagram of the equivalent circuit represented in
[0185] Since the current in the inductance L1 is low, the duty cycle loss time, i.e. the time during which the leakage inductance L.sub.k catches up with the current image in L1 before energy transfer, may be almost non-existent, and therefore t.sub.0 and t.sub.1 may seem to coincide, as represented in the timing diagram of
[0186] For the injection inductance L.sub.inj, the time period between the instant t.sub.10 and the instant t.sub.0end constitutes a phase for returning to the rest state, said instant t.sub.0end being the moment when the current is canceled in the injection induction. Indeed, the freewheeling diode of the switch F and the switch A being both conductive, the voltage across the terminals of the injection inductance L.sub.inj is equal to V.sub.in, which causes its current to increase linearly until its cancellation, leading to the blocking of the freewheeling diode of the switch F.
[0187] According to these arrangements, the converter 1 implemented for example on a 10 KW, 700 Vin/110 VDC out battery charger, operates with a power range comprised between 100% and 0.4% of its nominal power. The arrangements described hereinabove thus make it possible to operate at very low load without causing thermal and electrical stresses on the power semiconductors A and B.
[0188] Between the instants t2 and t3, respectively between the instants t7 and t8, the soft switching of the switch C, respectively of the switch D, takes place without an injection circuit. Indeed, it is the image of the current of I.sub.L1, or I.sub.L2, returned back to the primary which ensures the charge of Cres at constant current even at low load. The amplitude of I.sub.L1 or I.sub.L2, then operating in discontinuous mode, generates peak currents at instant t2 (I.sub.L1) and at instant t7 (I.sub.L2) high enough to charge Cres.
[0189] The peak currents of IL1 and IL2 have been sized by the value of L1 and L2, so that the energies ½.Math.L1.Math.[IL1.Math.(Ns/Np)].sup.2 and ½.Math.L2.Math.[IL2.Math.(Ns/Np)].sup.2 respectively at t2 and t7 are much greater than Vin.sup.2.Math.Cres.
[0190] Furthermore, the energy in the inductance L.sub.k defined by ½.Math.L.sub.k.Math.[I.sub.LK].sup.2 at t2 and at t7 is much lower than ½.Math.L1.Math.[IL1.Math.(Ns/Np)].sup.2 at t2 and much lower than ½.Math.L2.Math.[IL2.Math.(Ns/Np)].sup.2 at t7.
[0191] If the conditions described are not met, a fourth bridge arm may then be added with a second inductance Linj in P.sub.CD, to ensure the soft switching of the switches C and D.
[0192] This bridge arm will then consist of two switches G and H connected, as for 3′ between E1 and E2; they are not represented in
[0193] The soft switching operations when setting the switch C at t2 and the switch D at t7 to ON will then be respected.
[0194] The technique for injecting current may also be used in Dual Active Bridge (DAB) applications to ensure the soft switching of low-load power switches according to the same sequencing described in