CLOSED-LOOP SAFETY VENTILATION SYSTEM FOR FULLY-MOUNDED TANK
20230139902 · 2023-05-04
Inventors
- Yunsheng Ma (Binzhou, CN)
- Liqiu Zhao (Binzhou, CN)
- Chenghe Zhang (Binzhou, CN)
- Shiheng Ma (Binzhou, CN)
- Bo Yan (Binzhou, CN)
- Qingsong Zhao (Binzhou, CN)
- Bingzhan LI (Binzhou, CN)
Cpc classification
F17C2205/0332
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0326
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0176
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present disclosure relates to a field of soil-covered tank and includes a gas collecting and exhausting unit, a safety sealing unit and a closed-loop ventilation unit; a gas collecting pipe is located in a valve chamber and a channel, and the gas collecting pipe, a fan and an exhaust pipe are connected in sequence; a gas monitor of the safety sealing unit is used for monitoring concentration of combustible gases, a controller is connected to the gas monitor, a temperature sensor, a valve and a fan by conducting wires, and the controller set a warning temperature value and a warning gases concentration value and is capable of controlling actions of the valve and the fan; and the closed-loop ventilation unit is formed among a plurality of gas collecting and exhausting units.
Claims
1. A closed-loop safety ventilation system for a tank completely covered with soil, comprising: a gas collecting and exhausting unit, the gas collecting and exhausting unit comprises a gas collecting pipe, the gas collecting pipe being arranged in a valve chamber and a channel, the valve chamber and the channel being arranged inside a soil-covered side slope, the soil-covered side slope being formed outside at least one tank body, the gas collecting pipe being connected to an air inlet end of a fan, and an air outlet end of the fan being connected to a exhaust pipe; the gas collecting pipe being located in the valve chamber and the channel, the fan and the exhaust pipe being located outside the valve chamber and the channel, and the gas collecting pipe being used for absorbing gases inside the valve chamber and the channel, so that a relative negative pressure state is formed inside the valve chamber and the channel; and a safety sealing unit, the safety sealing unit comprises a gas monitor, a temperature sensor, a valve and a controller; the gas monitor being arranged inside the valve chamber and the channel, and the gas monitor being used for monitoring concentrations of combustible gases, the temperature sensor being arranged inside the valve chamber and the channel, the valve being arranged in the gas collecting pipe, the controller being connected to the gas monitor, the temperature sensor, the valve and the fan by conducting wires, and the controller setting a warning gases concentration value and a warning temperature value, and if a concentration value of the combustible gases reach the warning gases concentration value, the controller enabling the valve to be opened, and the fan working to exhaust the gases outward; and if the temperature sensor detect that actual temperature value reach the warning temperature value, the valve acting to close the gas collecting pipe; a closed-loop ventilation unit, the closed-loop ventilation unit comprises a gas treatment device and a gas storage tank, the gas treatment device being arranged outside the soil-covered side slope, the gas treatment device being connected to the exhaust pipe to adsorb and filter harmful components in the gases discharged from the valve chamber and the channel, a gas outlet end of the gas treatment device being connected to a circulating pipe, the circulating pipe being connected to the gas storage tank, the gas storage tank being connected to the exhaust pipe by a gas compensation pipe, a one-way valve being arranged in the gas compensation pipe, the one-way valve only allowing the gases in the gas storage tank to enter the exhaust pipe, and the fan being capable of delivering the gases in the gas storage tank into the valve chamber and the channel, and thus, the closed-loop ventilation system is formed; the fan is capable of being correspondingly connected to a plurality of the tank bodies and the gas collecting pipes thereof, and one fan is correspondingly connected to one gas storage tank; and the fan is also capable of delivering gases outside the exhaust pipe to the exhaust pipe to supply air to the insides of the channel and the valve chamber, and a air supply volume of the fan cannot exceed 80% of a exhaust volume of the fan within the same time period, so that the relative negative pressure state is maintained inside the valve chamber and the channel.
2. (canceled)
3. (canceled)
4. The closed-loop safety ventilation system for the tank completely covered with soil of claim 1, wherein the gas storage tank is provided with an air pressure gauge and a pressure relief valve.
5. The closed-loop safety ventilation system for the tank completely covered with soil of claim 1, wherein the exhaust pipe is provided with a flow valve, and the flow valve is connected to the controller by conducting wire and is used for monitoring exhaust volume.
6. The closed-loop safety ventilation system for the tank completely covered with soil of claim 1, further comprising a alarm, the alarm being connected to the controller by conducting wire, the controller setting a warning concentration value of the combustible gases, and if actual concentration of the combustible gases inside the valve chamber and the channel reach the warning concentration value, the controller triggering the alarm.
7. The closed-loop safety ventilation system for the tank completely covered with soil of claim 1, wherein the valve is set as an anti-explosion and fireproof valve.
8. The closed-loop safety ventilation system for the tank completely covered with soil of claim 7, wherein the warning temperature value is 70° C., and if the temperature sensor monitors that actual temperature reach the warning temperature value, the anti-explosion and fireproof valve is fused to close the gas collecting pipe.
9. The closed-loop safety ventilation system for the tank completely covered with soil of claim 1, wherein the gas collecting pipe in the valve chamber and the channel is provided with a plurality of ventilation openings at intervals.
10. The closed-loop safety ventilation system for the tank completely covered with soil of claim 1, wherein the fan is set as an anti-explosion mixed flow fan.
11. The closed-loop safety ventilation system for the tank completely covered with soil of claim 2, wherein the fan is capable of being correspondingly connected to a plurality of the tank bodies and the gas collecting pipes thereof, and one fan is correspondingly connected to one gas storage tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings described herein are provided for further understanding of the present disclosure, and constitute one part of the present disclosure. Exemplary embodiments of the present disclosure and their descriptions are intended to explain the present disclosure, rather than to constitute improper limitations on the present disclosure. In the accompanying drawings:
[0026]
[0027]
[0028] In the drawings:
[0029] 1, gas collecting pipe; 101, valve; 2, fan; 3, exhaust pipe; 301, flow valve; 4, valve chamber; 401, gas monitor; 402, temperature sensor; 5, controller; 6, channel; 7, soil-covered side slope; 8, tank body; 9, conducting wire; 10, gas treatment device; 11, circulating pipe; 12, gas storage tank; 1201, air pressure gauge; 1202, pressure relief valve; 13, gas compensation pipe; 1301, one-way valve; 14, alarm; and 15, ventilation opening.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] In order to describe the overall concept of the present disclosure more clearly, detailed descriptions will be further shown below with reference to the accompanying drawings of the description by way of examples.
[0031] It needs to be noted that many concrete details are shown in the following descriptions to facilitate the sufficient understanding of the present disclosure, however, the present disclosure can also be implemented in other ways different from the ways described herein, and therefore, the protection scope of the present disclosure is not limited by the specific embodiments disclosed below.
[0032] As shown in
[0033] the safety sealing unit includes a gas monitor 401, a temperature sensor 402, a valve 101 and a controller 5; two gas monitors 401 are arranged inside the valve chamber 4 and the channel6 respectively and are used for monitoring concentration of combustible gases in the valve chamber 4 and the channel 6 respectively, two temperature sensor 402 are arranged inside the valve chamber 4 and the channel 6 respectively, the valve 101 is arranged in the gas collecting pipe 1, the controller 5 is connected to the gas monitor 401, the temperature sensor 402, the valve 101 and the fan 2 by conducting wires 9, and the controller 5 set a warning gas concentration value and a warning temperature value, and if concentration value of the combustible gases reach the warning gases concentration value, the controller 5 enable the valve 101 to be opened, and the fan 2 work to exhaust the gases outwards; and if the temperature sensor 402 detect that actual temperature value reach the warning temperature value, the valve 101 act to close the gas collecting pipe 1; and
[0034] the closed-loop ventilation unit includes a gas treatment device 10 and a gas storage tank 12, the gas treatment device 10 is arranged outside the soil-covered side slope 7, the gas treatment device 10 is connected to the exhaust pipe 3 to adsorb and filter harmful components in the gases discharged from the valve chamber 4 and the channel 6, a gas outlet end of the gas treatment device 10 is connected to a circulating pipe 11, the circulating pipe 11 is connected to the gas storage tank 12, the gas storage tank 12 is connected to the exhaust pipe 3 by gas compensation pipe 13, an one-way valve 1301 is arranged in the gas compensation pipe 13, the one-way valve 1301 only allow the gases in the gas storage tank 12 to enter the exhaust pipe 3, and the fan 2 is capable of delivering the gases in the gas storage tank 12 into the valve chamber 4 and the channel 6, and thus, the closed-loop ventilation system is formed. The gases from the valve chamber 4 and the channel 6 enter the gas treatment device 10 via the exhaust pipe 3, the harmful gases are adsorbed and filtered by the gas treatment device 10, the treated clean gases enter the gas storage tank 12 for temporary storage via the circulating pipe 11, and the gas storage tank 12 is connected to the exhaust pipe 3 by the gas compensation pipe 13; when air is required to be supplied to the valve chamber 4 or channel 6, the gases inside the gas storage tank 12 may enter the exhaust pipe 3 via the gas compensation pipe 13 and are finally delivered into the valve chamber 4 and the channel 6 via the fan 2 and the gas collecting pipe 1, in this way, a closed-loop airflow circulation system is formed, so that smooth air pressures inside and outside the valve chamber and the channel can be maintained. Moreover, the gas compensation pipe 13 is also internally provided with the one-way valve 1301 by which the treated gases in the gas storage tank 12 are only allowed to be discharged, but gases from an opposite direction cannot be discharged into the gas storage tank 12, and thus, the gases in the gas storage tank 12 can be prevented from being polluted. In this way, the harmful gases and the combustible gases cannot be directly discharged to the outside all the time, but can circulate in a closed-loop system and are recycled, and the harmful components are filtered and adsorbed in a flow process, in this way, environment pollution and potential safety hazards caused by directly discharging the harmful components to the outside can be avoided, and the requirements for environment protection and safety are better met.
[0035] Further, the fan 2 is also capable of delivering gases outside the exhaust pipe 3 to the exhaust pipe 3 to supply air to the insides of the channel 6 and the valve chamber 4, and the air supply volume of the fan 2 cannot exceed 80% of the exhaust volume of the fan 2 within the same time period, so that the relative negative pressure state is maintained inside the valve chamber 4 and the channel 6.
[0036] The fan 2 is not only capable of discharging the gases inside the valve chamber 4 and the channel 6 to the outside, but also capable of reversely delivering external gases into the valve chamber 4 and the channel 6, in such a way, the harmful gases accumulated inside the valve chamber 4 and the channel 6 can be discharged, and dangers such as explosion caused by excessively high concentration due to great accumulation of the harmful gases can be effectively avoided; moreover, relatively clean gases can be delivered into the valve chamber 4 and the channel 6 to ensure that air pressure inside the valve chamber 4 and the channel 6 can be maintained in a relatively stable state; and meanwhile, it is also ensured that the air supply volume of the fan 2 does not exceed 80% of the exhaust volume of the fan 2 within the same time period, in this way, the relative negative pressure state can be maintained inside the valve chamber 4 and the channel 6, it can be ensured that the gases inside the valve chamber 4 and the channel 6 are outwards discharged along the gas collecting pipe 1, and forward circulation of the gases in the overall system and a good air exchange effect can be guaranteed.
[0037] Further, the fan 2 is capable of being correspondingly connected to a plurality of the tank bodies 8 and the gas collecting pipes 1 thereof, and one fan 2 is correspondingly connected to one gas storage tank 12.
[0038] The fan 2 is correspondingly connected to a plurality of the tank bodies 8 and the gas collecting pipes 1 thereof, by which one fan 2 can collect gases in the plurality of tank bodies 8 and the gas collecting pipes 1, so that the utilization ratio of the fan 2 can be increased, energy can be saved, and the spatial area occupied in a plant area can be reduced; and one fan 2 is correspondingly connected to one gas storage tank 12, which is beneficial to assurance that treatment of the harmful gases and the compensation of the clean gases are more ordered and are better guaranteed.
[0039] In a preferred implementation, the gas storage tank 12 is provided with an air pressure gauge 1201 and a pressure relief valve 1202.
[0040] Due to the arrangement of the air pressure gauge 1201 and the pressure relief valve 1202, pressures of the gases inside the gas storage tank 12 can also be monitored. When the pressures of the gases inside the gas storage tank 12 are excessively high, the pressures can also be relieved in time by the pressure relief valve 1202, so that dangers can be avoided, and the safety of the overall system is enhanced.
[0041] Further, the exhaust pipe 3 is provided with a flow valve 301, and the flow valve 301 is connected to the controller 5 by conducting wire 9 and are used for monitoring exhaust volumes.
[0042] By arranging the flow valve 301, the exhaust volume or intake volume within a period of time can be monitored, then, obtained signals are transferred to the controller 5, and the controller 5 perform next control according to the transferred signals, so that serious hazards caused by pressure maladjustment inside the valve chamber 4 and the channel 6 are avoided. The controller 5 can control the volume of the gases entering or exiting the valve chamber 4 and the channel 6 by adjusting the flow valves 301 or controlling the working power of the fan 2. The above-mentioned structure is convenient to use, rapid in response and capable of improving the safety performance of the overall system.
[0043] Further, the closed-loop safety ventilation system for the fully-mounded tank further includes alarm 14, the alarm 14 are connected to the controller 5 by conducting wire 9, the controller 5 set a warning concentration value of the combustible gases, and when actual concentration value of the combustible gases inside the valve chamber 4 and the channel 6 reach the warning concentration value, the controllers 5 trigger the alarm 14.
[0044] By adopting the above-mentioned structure, the concentration of the combustible gases inside the valve chamber 4 and the channel 6 can be accurately detected, and the warning concentration value can be preset. When the actual concentration value of the combustible gases reach the warning concentration value, the controller 5 trigger the alarm 14, the corresponding fan 2 is interlocked with the alarm 14, and the fan 2 is started when the alarm 14 give alarm. At the moment, working staffs can rapidly take effective measures, so that the situation that the combustible gases inside the valve chamber 4 and the channel 6 are further accumulated to even reach the explosion level is avoided, more serious conditions can be avoided, and the safety of the overall system is improved.
[0045] Further, the valve 101 is set as anti-explosion and fireproof valve. If dangerous conditions such as combustible gas explosion occur in the valve chamber 4 and the channel 6, the anti-explosion and fireproof valve located in the gas collecting pipe 1 become safety defense lines and can avoid the phenomenon that influences caused by explosion further spread outwards to affect gas tank body 8 or device, and therefore, the safety performance is high.
[0046] Further, the warning temperature is set as 70° C. , and if the temperature sensor 402 monitor that actual temperature reach the warning temperature value, the anti-explosion and fireproof valve is fused to close the gas collecting pipe 1, and meanwhile, the corresponding interlocked fan 2 is closed.
[0047] After the above-mentioned temperature sensor 402 monitor that the actual temperature reach the warming temperature value, it is proven that the temperature is excessively high at the moment, and the dangerous conditions easily occur. At the moment, the anti-explosion and fireproof valve can be fused, and the gas collecting pipe 1 can be closed, so that the phenomenon that a high-temperature heat source is in contact with the high-concentration harmful gases and even combusts and explodes can be stopped, and further hazards can be avoided.
[0048] Further, the gas collecting pipe 1 in the valve chamber 4 and the channel 6 is provided with a plurality of ventilation openings 15 at intervals. The ventilation openings can be set as aluminum alloy single deflection grilles. The arrangement of the ventilation openings 15 can play a role in preventing the air pressures or gas concentrations inside the valve chamber 4 and the channel 6 from being excessively high under an ordinary condition and is beneficial to the improvement on the safety of the overall system.
[0049] Further, the fan 2 is set as anti-explosion mixed flow fan.
[0050] The harmful gases such as oil gases may be diffused by the valve chambers 4 and the channels 6 of two tank bodies completely covered with soil. In order to ensure that a process system normally operates and the concentrations of the harmful gases are lowered to be in a range allowed by safety production, a mechanical ventilation way is adopted, and the anti-explosion mixed flow fan is respectively arranged for air supply or exhaust. With 1000 m.sup.3 spherical tank as an example, the ventilation times of the valve chamber and the channel of the soil-covered tank is both 12 times/h, and the ventilation volume of the valve chamber is 254 m.sup.3/h. The ventilation volume of the channels are 1660 m.sup.3/h, the air supply volume of the fan is 80% of the exhaust volume of the fan, and the valve chamber 4 and the channel 6 are maintained at negative pressures state. Firstly, the above-mentioned fan 2 is good in aerodynamic performance and airflow distribution and stable in pressure; and secondly, the fan can also play an obstruction role when the dangerous conditions such as combustible gas explosion occur.
[0051] The technical solutions to be protected in the present disclosure are not limited to the above-mentioned embodiments. It should be indicated that combinations of the technical solution in any one of the embodiments and technical solutions in one or more of other embodiments fall within the protection scope of the present disclosure. Although the present disclosure has been described in detail with generalized descriptions and specific embodiments as above, some modifications or improvements may be made on the basis of the present disclosure, which is apparent for the skilled in the art. Therefore, all of these modifications or improvements made without departing from the spirit of the present disclosure fall within the scope claimed to be protected in the present disclosure.