DEVICE FOR CLEANING THREE-DIMENSIONAL COMPONENTS MADE OF ADHESIVE POWDER PARTICLES, SAID COMPONENTS BEING PRINTED IN A POWDER BED

Abstract

The disclosure provides for cleaning three-dimensional (3D) components printed in a powder bed from adhering powder particles. The 3D-printed components are cleaned with a negative pressure-induced volumetric flow. The 3D-printed components are first removed from the powder bed after their manufacture, then positioned on a feed device and moved together with the feed device into a pressure-tight sealable chamber. In the interior of the chamber negative pressure is subsequently built up and a fluid volumetric flow is applied to the 3D-printed component to be cleaned which results in the powder particles being detached from the 3D-printed component. The powder particles are removed from the sealed chamber in a pressure tight manner via at least one channel conduit which is subjected to negative pressure and are fed to a separation device. The chamber is subsequently released of pressure and then opened for removal of the cleaned 3D-printed component.

Claims

1. A device for cleaning three-dimensional components printed in a powder bed from adhering powder particles, wherein the 3D-printed components are cleaned with a negative pressure-induced volumetric flow, in which, said 3D-printed components are first removed from the powder bed after their manufacture, then positioned on a feed device and moved together with said feed device into a chamber which is sealed off in a pressure-tight manner, in the interior of which negative pressure is subsequently built up and a fluid volumetric flow is applied to the 3D-printed component to be cleaned, as a result of which powder particles are detached from the 3D-printed component, in which said particles are removed from the sealed chamber in a pressure tight manner via at least one channel conduit which can be subjected to negative pressure and are fed to a separation device, and wherein the pressure-tight sealable chamber is subsequently first released of pressure and then opened for removal of the cleaned 3D-printed component, the device comprising: at least one component carrier for receiving a 3D-printed component to be cleaned; and a housing designed as a particle extraction chamber; wherein the component carrier has a perforated base and is movable into the housing by means of a transport system; wherein the housing comprises at least one door which can be closed in a pressure-tight manner for inserting and removing the component carrier wherein a platform which can be moved in multiple axes is arranged in the housing for receiving a 3D-printed component which is to be cleaned; wherein the interior of the housing is operatively connected to a device for generating negative pressure; wherein the housing comprises one or more openings which can be sealed in a pressure-tight manner and in each of which tubular supply lines are connected which open into the interior of the housing and by means of which a volumetric flow can be generated in the interior of the housing; and wherein the component carrier and the interior of the housing are each connected via a collection hopper to a conduit system which can be subjected to negative pressure and is operatively connected to a separating device.

2. The device according to claim 1 wherein at least one component carrier is arranged on a transport system.

3. The device according to claim 2 wherein the transport system comprises a roller conveyor as a conveyor unit.

4. The device according to claim 1 wherein the housing is equipped with two doors which are arranged on mutually opposing side surfaces of the housing in the contour of the transport system.

5. The device according to claim 1 wherein the pressure-tight sealable doors, transport system, movable platform, tubular supply lines are elements operated manually or controlled via a control panel.

6. The device according to claim 1 wherein the pressure-tight sealable doors, transport system, movable platform, tubular supply lines are elements controlled via actuators and a programmable logic controller.

7. The device according to claim 1 wherein said volumetric flow can be modulated.

8. The device according to claim 7 wherein the device comprises an electromagnetically controlled proportional valve with which the volumetric flow can be modulated.

9. The device according to claim 1 wherein the medium of the volumetric flow is ambient air.

10. The device according to claim 1 wherein the medium for the volumetric flow is liquids, gases, or aerosols.

11. The device according to claim 10 wherein the liquids, gases, or aerosols are supplied by a tank.

Description

DRAWINGS

[0018] The exemplary embodiment of the invention is explained below with reference to the drawing. Wherein:

[0019] FIG. 1 shows the basic technical structure of the device in a stylized view.

[0020] FIG. 2 shows an exemplary stylized functional sequence for removing residual powder particles using the device according to FIG. 1 in four successive steps.

DESCRIPTION

[0021] FIG. 1 shows an embodiment of the device in the form of a production line with means of transport. Such a design enables advantageous integration into production sections that can be automated. However, the device is equally suitable for manual handling.

[0022] Regardless of the specific embodiment, the 3D-printed components 4 are first manufactured in a commonly known manner in a powder bed not shown in more detail here. After completion of the production or completion of a production step, these 3D-printed components 4 are extracted manually or automatically and placed on a component carrier 11. In manual handling, the component carrier 11 is then manually fed to a housing 1 functionally designed as a particle extraction chamber. However, the preferred use of the device as a component of a production line is described below.

[0023] Multiple similar component carriers 11 are provided for a cleaning process that can be automated. The component carriers 11 have a perforated base, through the openings of which a downward trickling of falling powder particles or other small material particles is enabled due to gravity.

[0024] The component carriers 11 are arranged on a transport system 9. The transport system 9 includes a conveyor unit 13 (e.g.: a roller conveyor) and a collection hopper 10 for detached powder particles.

[0025] Through gaps in the transport system 9, for example, through free spaces between two adjacent rollers of the conveyor unit 13, which is designed as a roller conveyor, powder particles or other small material particles which fall off the perforated bottom of the component carrier 11 can continue to fall downwards because of gravity. This effect can be additionally supported by an optionally associated vibration unit 14. At least one collection hopper 10 is arranged below the conveyor unit 13, the outlet of which is in operative connection with a conduit system 12. Powder particles or other material particles are transported away through the conduit system 12 by means of negative pressure.

[0026] After a first 3D-printed component 4 has been placed on the component carrier 11 as shown on the left in FIG. 1, said component carrier 11 is moved in the direction of the housing 1 with the aid of the transport system 9, i.e., to the right according to FIG. 1. The respective movements are indicated in FIG. 1 by arrows on the top of the transport system 9.

[0027] In the subsequent progression, the component carrier 11 with the 3D-printed component 4 is inserted into the housing 1. The housing 1 comprises of at least one door for inserting and removing the component carriers 11. In the preferred embodiment according to the drawing, the housing 1 is equipped with two doors 2 and 3. The doors 2 and 3 are arranged on opposing side surfaces of the housing 1 in the contour progression of the transport system 9 and are each designed as pressure-tight sealable openings for loading and unloading 3D-printed components 4. Consequently, the device can operate according to the continuous flow principle, and universal integration into production lines is possible. The arrangement of the doors can be adapted to the requirements of the production line, lateral positions as well as ceiling or floor openings can be implemented. Optionally, the housing 1 can be designed with an inspection window 5, so that the interior is also visible during cleaning. In the housing 1, the component carrier 11 with the 3D-printed component 4 is located on a platform 6 that can be moved in multiple axes. This provides access to the 3D-printed component 4 to be cleaned from all sides. Now, doors 2 and 3 are sealed pressure-tight.

[0028] Subsequently, negative pressure is generated in housing 1 by a device suitable for this purpose (for example, a vacuum pump). This negative pressure is adjustable. The housing 1 has one or more openings 8 which can be closed in a pressure-tight manner and in each of which tubular supply lines 7 can be arranged which pass through the housing 1. These rigidly or flexibly designed supply lines 7 are used to generate a volumetric flow in the housing 1.

[0029] This volumetric flow can be controlled by the negative pressure in the housing 1. For example, ambient air can be used as the medium for the volumetric flow, or fluids from a tank, for example liquids, gases, or aerosols. The volumetric flow is directed specifically at the 3D-printed component 4 to be cleaned by means of the movable tubular supply lines 7.

[0030] When the volumetric flow hits the 3D-printed component 4, it detaches the adhering powder particles in its range of action on the surface of the 3D-printed component 4. The now detached powder particles whirl up and, through their movement, also detach other adhering powder particles. The kinetic energy of the powder particles accelerated by the volumetric flow is used for this purpose. The energy input can be further increased by modulating the volumetric flow by means of pulses. This briefly results in a stronger pulsating volumetric flow compared to the basic volumetric flow, which leads to a greater acceleration of the particles. This allows an additional reaction to various surface designs of the part to be cleaned. Such modulation of the volumetric flow can preferably be implemented with an electromagnetically controlled proportional valve (not shown in the drawing).

[0031] The negative pressure applied prevents the detached powder particles from reattaching to the surface of the 3D-printed component 4 to be cleaned. Instead, they remain in motion and are captured by the volumetric flow indicated by the negative pressure in the housing 1 and transported through the conduit system 12 to a separation device not shown.

[0032] By using the device according to the invention, in contrast to pressure blasting, it is thus avoided that pocket-shaped contour areas fill with powder particles and a blasting effect is prevented. In this way, an efficient cleaning effect is achieved, particularly in narrow contour areas such as ribbing, blind holes, and the like. Furthermore, there is a self-securing effect preventing too harsh and thus contour-damaging treatment since the detached particles are removed from the working zone by being transported away and are thus not endlessly available. Once the loose material is removed, the cleaning effect ceases as well.

[0033] FIG. 2 shows an example of the detachment and removal of powder particles or other small material residues from a poorly accessible contour section of a 3D-printed component 4 in four successive process steps. The contour section to be cleaned here has, for example, a recess with a rectangular cross-section. Step 1 shows the condition after completion of the production in the powder bed. Powder particles have accumulated on the side surface and on the bottom of the recess, as well as in the edge area next to the entry cross-section of the recess. In step 2, a fluid is supplied via the tubular supply lines 7 in the direction of the bottom surface of the recess, with the application of the fluid, the first powder particles are detached and removed upwards from the recess. In step 3, some of the already detached powder particles entrain other powder particles as a result of their movement. In addition, other powder particles are detached and removed from the area of the recess by the fluid that continues to be supplied. In step 4, all powder particles are detached from the recess and removed, so that the contour section shown is now completely cleaned of adhering powder particles and other material residues.

[0034] During cleaning, the 3D-printed component 4 is moved into the housing 1 by means of the movable platform 6, so that its entire surface is exposed to fluid volumetric flow. Movement of the platform 6 can either be performed by manual or by automatic control. To achieve an even greater removal effect, an additional blasting medium can also be introduced onto the component 4 through the tubular supply lines 7. However, the problems explained above with the use of foreign material must be considered, so that primarily material of the same type in the form of used powder or new material should be used.

[0035] When cleaning is complete, the negative pressure in housing 1 is released and both doors 2 and 3 are opened. Then the component carrier 11 with the cleaned 3D-printed component 4 is moved out of the housing 1 through a door 2 or 3 onto the transport system 9.

[0036] From the previous description, it can be seen that the device according to the invention has two basic components-a working area and a separation area. The working area includes the pressure-tight housing 1, the movable tubular supply lines 7 for the volumetric flow, and the transport system 9. The separation area includes an assembly for generating the negative pressure, a filter system, and separating devices. Double separation and suitable filters ensure that dust-free air exits the system.

[0037] The pressure-tight sealable doors 2 and 3, the transport system 9, the movable platform 6, and the tubular supply lines 7 can be operated manually. Preferably, however, the functions of the device, such as movement of the transport system 9, generation and application of negative pressure, opening and closing of door 2 or 3, movement of the platform 6, manipulation of the volumetric flow, etc., are controlled by a control panel. It is also possible for the pressure-tight sealable doors 2 and 3, the transport system 9, the movable platform 6 and the tubular supply lines 7 to be controlled by actuators and a programmable logic controller.