HIGH-FREQUENCY POWER SUPPLY DEVICE AND OUTPUT CONTROL METHOD THEREFOR
20230134559 · 2023-05-04
Assignee
Inventors
- Takeshi Fujiwara (Yokohama-shi, Kanagawa, JP)
- Hiroyuki Kojima (Yokohama-shi, Kanagawa, JP)
- Satoshi Kawai (Yokohama-shi, Kanagawa, JP)
Cpc classification
H01J37/32174
ELECTRICITY
International classification
Abstract
Provided are a high-frequency power supply device and an output control method therefor which are capable of constantly keeping the phase of the outputted high-frequency pulse uniform even in a structure in which the synchronizing pulse and the clock pulse are generated separately. A high-frequency power supply device and an output control method therefor for outputting a high-frequency pulse to a target device on the basis of a synchronizing pulse and a clock pulse, wherein: the period interval of one period of the synchronizing pulse is detected; the phase difference between the synchronizing pulse and the clock pulse during the previous one period is determined; the number of pulses and oscillation frequency of oscillation in the subsequent period is calculated on the basis of the period interval and the phase difference; a clock pulse is generated on the basis of the oscillation frequency signal; and a number of pulses and oscillation frequency for the subsequent period which will cancel the phase difference in the previous one period are determined in a manner such that the phase remains constant after the period interval of the subsequent period elapses when forming a high-frequency pulse on the basis of the period reference signal, the level setting signal, the pulse number signal and the clock pulse.
Claims
1. A high-frequency power supply device for outputting a high-frequency pulse to a target device based on a synchronous pulse and a clock pulse, comprising: a synchronous pulse generation mechanism that generates a synchronous pulse containing output level information and output timing information of the high-frequency pulse; an output level setting mechanism that generates an output level signal for setting an output level of the high-frequency pulse based on the output level information; an oscillation waveform setting mechanism that sends out a frequency setting signal and a pulse number setting signal respectively for setting an oscillation frequency and the number of pulses of the high-frequency pulse based on a phase difference between the synchronous pulse and the clock pulse; and an oscillation mechanism that receives a period reference signal of the synchronous pulse, the output level signal, the frequency setting signal and the pulse number setting signal to oscillate the high-frequency pulse, wherein the synchronous pulse generation mechanism comprises a synchronous pulse formation circuit that forms the synchronous pulse, a period reference signal generation unit that generates a period reference signal at a period reference time contained in the output timing information, the output level setting mechanism comprises a level determination unit that determines an output level set in the high-frequency pulse in response to the output level signal, and a level setting signal generation unit that generates a level setting signal based on a result of the determination made by the level determination unit, the oscillation waveform setting mechanism comprises a synchronous pulse period detection unit that detects a period time in one period of the synchronous pulse; a phase difference determination unit that determines a phase difference between the synchronous pulse and the clock pulse at least in previous one period of the high-frequency pulse; and an output parameter determination unit that computes an oscillation frequency and the number of pulses of the high-frequency pulse to be oscillated in the next period based on the period time and the phase difference to thereby send out an oscillation frequency signal and a pulse number signal, the oscillation mechanism comprises a clock pulse generator that generates the clock pulse based on the oscillation frequency signal, and an oscillation amplifier that receives the period reference signal, the level setting signal, the pulse number signal and the clock pulse to generate the high-frequency pulse based on these signals, wherein the output parameter determination unit determines an oscillation frequency and the number of pulses in the next period for compensating the phase difference in the last period such that the phase becomes constant after a lapse of the period time of the next period.
2. The high-frequency power supply device according to claim 1, wherein the level setting signal includes a first level setting signal for defining a first output level of the high-frequency pulse and a second level setting signal for defining a second output level of the high-frequency pulse, and the level setting signal generation unit comprises a first level setting signal generator that generates the first level setting signal, and a second level setting signal generator that generates the second level setting signal.
3. The high-frequency power supply device according to claim 1, wherein the oscillation frequency consists of an intermediate frequency which is a reference frequency, a smaller-part frequency which is smaller than the intermediate frequency, and a larger-part frequency which is larger than the intermediate frequency.
4. The high-frequency power supply device according to claim 1, wherein the output parameter determination unit determines the oscillation frequency and the number of pulses such that phases after a lapse of the period time in the next period coincides with timing of rising or falling edge of the synchronous pulse at all times.
5. An output control method for a high-frequency power supply device that outputs a high-frequency pulse to a target device based on a synchronous pulse and a clock pulse, comprising: generating an output level signal for setting an output level of the high-frequency pulse from output level information contained in a waveform of the synchronous pulse, and generating a period reference signal from output timing information; generating a level setting signal based on the output level signal; detecting a period time in one period of the synchronous pulse, and determining a phase difference between the synchronous pulse and the clock pulse at least in previous one period of the high-frequency pulse; computing an oscillation frequency and the number of pulses of the high-frequency pulse to be oscillated in the next period based on the period time and the phase difference to thereby send out an oscillation frequency signal and a pulse number signal; and generating the clock pulse based on the oscillation frequency signal, and receiving the period reference signal, the level setting signal, the pulse number signal and the clock pulse, and when forming the high-frequency pulse based on these signals, determining the oscillation frequency and the number of pulses in the next period for compensating the phase difference in the last period such that the phase becomes constant after a lapse of the period time of the next period.
6. The output control method for the high-frequency power supply device according to claim 5, wherein the level setting signal includes a first level setting signal for defining a first output level of the high-frequency pulse, and a second level setting signal for defining a second output level of the high-frequency pulse.
7. The output control method for the high-frequency power supply device according to claim 5, wherein the oscillation frequency consists of an intermediate frequency which is a reference frequency, a smaller-part frequency which is smaller than the intermediate frequency, and a larger-part frequency which is larger than the intermediate frequency.
8. The output control method for the high-frequency power supply device according to claim 5, wherein the oscillation frequency and the number of pulses are determined such that phases after a lapse of the period time in the next period coincides with timing of rising or falling edge of the pulse at all times.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
BEST MODE FOR CARRYING OUT THE INVENTION
[0019] A description will now be made about representative illustrative embodiments of a high-frequency power supply device and an output control method therefor according to the present invention by referring to
[0020]
[0021]
[0022] The synchronous pulse formation circuit 112 includes output level information (e.g. amplitude value) and output timing information (e.g. amplitude changing timing), by way of example, and outputs an approximately rectangular periodic pulse waveform that defines two output levels L1, L2 on a vertical axis with respect to an elapsed time on a horizontal axis. Although
[0023] In addition to that, the synchronous pulse P1 is not limited to the rectangular wave, and may include any waveform that contains the output level information and the output timing information, such as sine wave or extremely-short pulse. Furthermore, the synchronous pulse P1 may consist of a plurality of signal waveforms. For example, there is a technique for performing AND operation on a plurality of signal waveforms to obtain an output level and output timing.
[0024] The period reference signal generation unit 114 uses the synchronous pulse P1 received from the synchronous pulse formation circuit 112 to identify the output timing information which is a time reference of a period as one of the features of this synchronous pulse P1, and outputs the period reference signal S.sub.s at the identified timing. In this context, the time reference of the period is a time of switching from the low level L2 to the high level L1 (rising time), by way of example. Moreover, the number of the period reference signals S.sub.s is not limited to one in one period, and for example, a time of switching from the high level L1 to the low level L2 (falling time) may be employed, in addition to the above-mentioned rising time from the low level L2 to the high level L1.
[0025]
[0026] The level determination unit 122 is configured to receive the synchronous pulse P1 from the synchronous pulse formation circuit 112, and send out a predetermined setting command in real time according to the output level of the received synchronous pulse P1. For example, the level determination unit 122 sends out the first level setting command S.sub.1 while the synchronous pulse P1 is at the high level L1, and when the level of the synchronous pulse P1 is changed to the low level L2, sends out the second level setting command S.sub.2.
[0027] In an illustrative embodiment shown in
[0028]
[0029] The synchronous pulse period detection unit 132 detects the period time T.sub.n (n is a natural number) in each period of the synchronous pulse P1 received from the synchronous pulse generation mechanism 110, so as to send out a period time signal S.sub.P that includes continuously the period time T.sub.n in each period. By way of example, the synchronous pulse period detection unit 132 receives the synchronous pulse P1 in conjunction with the period reference signal generation unit 114, and then measures an interval (time) each time the period reference signal S.sub.s is sent out to use the measured interval as period time T.sub.n for each period.
[0030] The phase difference determination unit 134 receives the synchronous pulse P1 from the synchronous pulse generation mechanism 110 and the clock pulse P2 from the oscillation mechanism 140, and in turn computes the phase difference ΔP between these signals to output a computation result as a phase difference signal S.sub.D. For example, the phase difference determination unit 134 refers to a time of sending the synchronous reference signal S.sub.s in the synchronous pulse P1 sent out from the synchronous pulse period detection unit 132 to calculate a difference as phase difference ΔP between the referred time and a time in the same phase (e.g. rising edge) of the subsequent clock pulse P2.
[0031] The output waveform parameter determination unit 136 computes an oscillation frequency and the number of pulses of a high-frequency pulse PO to be oscillated in the next period based on the period time signal S.sub.P received from the synchronous pulse period detection unit 132 and the phase difference signal S.sub.D received from the phase difference determination unit 134, and sends out the oscillation frequency signal S.sub.F and the pulse number signal S.sub.N to the oscillation mechanism 140. In this connection, the pulse number signal S.sub.N is determined such that the number of pulses is specified for each frequency value of the oscillation frequency signal S.sub.F. Furthermore, for example, the period time signal S.sub.F and the phase difference signal S.sub.D determined based on the synchronous pulse P1 and the clock pulse P2 of the high-frequency pulse PO currently oscillated are applied to waveform control for a high-frequency pulse PO in the next period as a transmission frequency and the number of pulses computed based on these signals. As a consequence, the phases of the high-frequency pulse PO are matched at an end time in the next period (start time of a period after next).
[0032] The output waveform parameter determination unit 136 selects, as an example of the determined oscillation frequency, from three frequencies, i.e., an intermediate frequency which is a reference frequency, a smaller-part frequency which is smaller than the reference frequency, and a larger-part frequency which is larger than the reference frequency. In this case, differences between the intermediate frequency and the larger-part frequency and between the intermediate frequency and the smaller-part frequency are determined based on the characteristics of an amplifier, filter and others incorporated in hardware (e.g. ultrasonic oscillator, plasma processing device, etc.) to which the high-frequency power supply device of the present invention is applied, and the differences are set to be ±3% of the intermediate frequency. Then, the oscillation frequency thus determined is multiplied by a predetermined number of pulses to vary a pulse width (time) of each pulse included in one period.
[0033] Furthermore, the output waveform parameter determination unit 136 may be configured to determine the oscillation frequency and the number of pulses such that phases after a lapse of the above-described period time in the next period (end time) coincides with timing of rising or falling edge of the pulse at all times.
[0034]
[0035] The clock pulse generator 142 is for generating the clock pulse P2 at high frequency (several hundreds of kHz to several tens of MHz) according to the output of the high-frequency pulse PO based on the oscillation frequency signal S.sub.F received from the oscillation waveform setting mechanism 130, e.g. generating the clock pulse P2 of 13.56 MHz. In this case, the clock pulse generator 142 can adopt any technique, such as technique that shifts the frequency to a corresponding frequency each time the oscillation frequency indicated by the received oscillation frequency signal S.sub.F is switched.
[0036] Furthermore, the oscillation amplifier 144 determines oscillation timing for the high-frequency pulse PO based on the period reference signal S.sub.s, and amplifies the amplitude value of the clock pulse P2 based on the first level setting signal S.sub.L1 and the second level setting signal S.sub.L2 to generate and oscillate the high-frequency pulse PO. In this case, the oscillation amplifier 144 continuously outputs the high-frequency pulse PO at a frequency and the number of pulses specified by the pulse number signal S.sub.N that corresponds to the oscillation frequency signal S.sub.F.
[0037]
[0038] As described above, the synchronous pulse P1 is fed also to the output level setting mechanism 120, and thereby the output level for each time is set in the level determination unit 122 of the output level setting mechanism 120. Then, the first level setting signal generator 126 or the second level setting signal generator 128 continuously sends out the first level setting signal S.sub.L1 or the second level setting signal S.sub.L2 to the oscillation mechanism 140. More specifically, by referring to
[0039] Then, the oscillation amplifier 144 in the oscillation mechanism 140 amplifies an amplitude value of a clock pulse P2 in accordance with the received first level setting signal S.sub.L1 or second level setting signal S.sub.L2. More specifically, when the first level setting signal S.sub.L1 is received continuously, continuous pulses having average height of the clock pulse P2 at the high level L1 are output, as shown in
[0040] When the above operation is performed continuously from the generation of the synchronous pulse P1 with the change of time, the pulses are continuously generated from the time the oscillation mechanism 140 receives the period reference signal S.sub.s as shown in
[0041]
[0042] More specifically, if the pulse frequency of one pulse of the clock pulse P2 is formed of the continuous pulses at the above-described intermediate frequency PM, for example, the phase difference ΔP between the synchronous pulse P1 and one pulse of the output high-frequency pulse PO is detected at a start time t0 of the period time T.sub.n (i.e. time of sending the period reference signal S.sub.s) . In this case, it should be noted that the phase difference ΔP is not just a horizontal axis, but means an elapsed time in an output change in one pulse, and the intermediate frequency PM is almost equal to the integral multiple of the synchronous pulse P1.
[0043] Then, at an interval from a start time t2 of a subsequent period time T.sub.n+1 to the time T.sub.L1, a predetermined number of frequency-modulated pulses are oscillated. More specifically, when a pulse at the intermediate frequency PM is used as a reference, for example, a value N is selected for the number of pulses (N is a natural number) such that a phase difference becomes ΔP when the larger-part frequency PL is used as a substitute.
That is to say, as an example, the value N for the number of pulses that satisfies the above Formula 1 is selected. In this case, if the intermediate frequency PM is not equal to the integral multiple of the synchronous pulse P1, a period difference ∝ between the synchronous pulse P1 and the clock pulse P2 is added to the right-hand side of Formula 1 to thereby take into account the period difference ∝. However, in the case where the difference between the intermediate frequency PM and the above-mentioned integral multiple is set to be lower than a resolution of the clock pulse generator 142, the period difference ∝ can be omitted.
[0044] Thus, at an end time t4 in the next period T.sub.n+1, the phase difference ΔP between the synchronous pulse P1 and the high-frequency pulse PO due to the clock pulse P2 is eliminated. That is to say, the output waveform has the phase difference ΔP at an amplitude value A1 at the time t2, whereas the phase difference is corrected to zero at an amplitude value A2 at the time t4. In this regard, a phase of the corresponding pulse is preferably adjusted to always coincide with the timing of the rising edge or falling edge of the pulse at the time t4 after the correction.
[0045] As shown in
That is to say, as an example, the value N for the number of pulses that satisfies the above Formula 2 is selected. Thus, as with the case of
[0046] With the above configuration, the high-frequency power supply device and the output control method therefor in accordance with the present invention detect the period time T.sub.n in one period of the synchronous pulse P1, determine the phase difference ΔP between the period pulse P1 and the clock pulse P2 at least in the previous one period of the high-frequency pulse PO, compute a oscillation frequency and the number of pulses of the high-frequency pulse PO to be oscillated in the next period based on the period time T.sub.n and the phase difference ΔP to thereby send out the oscillation frequency signal S.sub.F and the pulse number signal S.sub.N, generate the clock pulse P2 based on the oscillation frequency signal S.sub.F, receive the period reference signal S.sub.s, the first level setting signal S.sub.L1 and the second level setting signal S.sub.L2, the pulse number signal S.sub.N, and the clock pulse P2, and when forming the high-frequency pulse based on these signals, determine an oscillation frequency and the number of pulses in the next period for compensating the phase difference ΔP in the last period such that the phase becomes constant after a lapse of the period time T.sub.n+1 of the next period. Thus, even for a structure in which synchronous pulses and clock pulses are generated separately, the phases of high-frequency pulses that are output can consistently be made uniform.
[0047] The descriptions in the above embodiments are a few examples of the high-frequency power supply device and the output control method therefor of the present invention, and thus the present invention is not limited thereto. Furthermore, those skilled in the art can modify the present invention in various ways based on the gist of the invention, which modifications are not be excluded from the scope of the present invention.
[0048] For example, the embodiments illustrate the control operation of compensating the phase difference ΔP due to the pulse modulation in the interval of the time T.sub.L1 in one period of the high-frequency pulse PO. Alternatively, control of compensating the phase difference ΔP may be performed only in the interval of the time T.sub.L2 or simultaneously in two intervals. This makes it possible to perform the output control for eliminating the phase difference finely in shorter time.
REFERENCE SIGNS LIST
[0049] 10 Target Device [0050] 100, High-Frequency Power Supply Device [0051] 110 Synchronous Pulse Generation Mechanism [0052] 112 Synchronous Pulse Formation Circuit [0053] 114 Period Reference Signal Generation Unit [0054] 116 Clocking Mechanism [0055] 120 Output Level Setting Mechanism [0056] 122, 222, 322 Level Determination Unit [0057] 124 Level Setting Signal Generation Unit [0058] 126 First Level Setting Signal Generator [0059] 128 Second Level Setting Signal Generator [0060] 130 Oscillation Waveform Setting Mechanism [0061] 132 Synchronous Pulse Period Detection Unit [0062] 134 Phase Deference Determination Unit [0063] 136 Output Waveform Parameter Determination Unit [0064] 140 Oscillation Mechanism [0065] 142 Clock Pulse Generator [0066] 144 Oscillation Amplifier [0067] PO High-Frequency Pulse [0068] P1 Synchronous Pulse [0069] P2 Clock Pulse [0070] S.sub.s Period Reference Signal [0071] S.sub.L1 First Level Setting Signal [0072] S.sub.L2 Second Level Setting Signal [0073] S.sub.F Oscillation Frequency Signal [0074] S.sub.N Pulse Number Signal [0075] T.sub.n, T.sub.n+1 Period Time