TWO-STROKE INTERNAL COMBUSTION ENGINE AND ENGINE WORKING MACHINE
20230133431 · 2023-05-04
Inventors
Cpc classification
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/1019
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a two-stroke internal combustion engine, including: a fuel injection valve configured to supply a fuel into a crank chamber; an intake passage configured to allow only air to be sucked thereinto under a negative pressure generated when a piston is actuated; and a scavenging passage that allows communication between the crank chamber and a combustion chamber. Further, air passing through the intake passage is introduced into the scavenging passage, and air stagnant in the scavenging passage at end of air suction contributes to scavenging.
Claims
1. A two-stroke internal combustion engine, comprising: a cylinder, which defines a combustion chamber, and has an exhaust port; an ignition device configured to ignite an air-fuel mixture in the combustion chamber; a piston configured to reciprocate inside the cylinder through combustion and expansion that occur in the combustion chamber; a crank chamber communicating with an interior of the cylinder; a crankshaft, which is disposed in the crank chamber, and is operationally coupled to the piston; a fuel injection valve configured to inject a fuel into the crank chamber; an intake passage configured to allow only air to be sucked thereinto under a negative pressure generated when the piston is actuated; and a scavenging passage that allows communication between the crank chamber and the combustion chamber, wherein air passing through the intake passage is introduced into the scavenging passage, and air stagnant in the scavenging passage at end of air suction contributes to scavenging.
2. The two-stroke internal combustion engine according to claim 1, wherein the piston has a piston groove, and an intake port and the scavenging passage communicate with each other via the piston groove.
3. The two-stroke internal combustion engine according to claim 2, wherein the piston groove has a hole that allows communication with the crank chamber.
4. The two-stroke internal combustion engine according to claim 3, further comprising a communication portion, which is defined between a lower end of the piston and a lower end of the intake port, and allows communication between the intake passage and the crank chamber.
5. The two-stroke internal combustion engine according to claim 4, further comprising a cutout in a lower end of the piston, wherein the cutout forms the communication portion.
6. The two-stroke internal combustion engine according to claim 5, further comprising an enlarged portion being enlarged in a downward direction at a lower end of the intake port, wherein the enlarged portion forms the communication portion.
7. The two-stroke internal combustion engine according to claim 2, wherein the scavenging passage has a branch passage communicating with the piston groove, and the branch passage is closer to the crank chamber than a scavenging port is.
8. The two-stroke internal combustion engine according to claim 1, wherein the fuel injection valve is configured to inject the fuel in such a direction as to avoid hinderance of inflow of air into the crank chamber.
9. The two-stroke internal combustion engine according to claim 1, wherein the fuel injection valve comprises a high-pressure fuel injection valve configured to receive a fuel pressure from at least one of an electrically-driven fuel pump or a pump configured to operate through rotation of the crankshaft.
10. The two-stroke internal combustion engine according to claim 9, wherein the fuel injection valve is configured to inject the fuel at high pressure toward an area required to be cooled in the cylinder or the crank chamber.
11. The two-stroke internal combustion engine according to claim 9, wherein the fuel injection valve comprises a high-pressure fuel injection valve capable of injecting the fuel when the crank chamber has a maximum internal pressure while the piston is being actuated.
12. The two-stroke internal combustion engine according to claim 1, wherein the intake passage has an opening coupled to only one intake port.
13. The two-stroke internal combustion engine according to claim 1, further comprising a booster passage, which allows communication between the crank chamber and the combustion chamber, and is separate from the scavenging passage, wherein fuel supply timing of the fuel injection valve is controlled by a control device to achieve homogenous combustion during a full-load operation and to allow the fuel to flow into the combustion chamber through the booster passage to achieve stratified combustion during a light-load operation.
14. The two-stroke internal combustion engine according to claim 13, further comprising: a bottom dead center-side booster port that allows communication between the crank chamber and the booster passage; and a fuel supply configuration that allows the fuel supplied from the fuel injection valve to be introduced to a vicinity of the bottom dead center-side booster port during the light-load operation.
15. The two-stroke internal combustion engine according to claim 14, wherein the fuel supply configuration includes both of a first configuration that allows the fuel injection valve to be arranged in the vicinity of the bottom dead center-side booster port and a second configuration that allows the fuel to be injected from the fuel injection valve at such an injection pressure that the fuel is allowed to reach and stay in the vicinity of the bottom dead center-side booster port.
16. The two-stroke internal combustion engine according to claim 14, wherein the fuel supply configuration includes both of a first configuration that allows the fuel injection valve to be arranged so that the fuel is injected toward the bottom dead center-side booster port and a second configuration that allows the fuel to be injected from the fuel injection valve at such an injection pressure that the fuel is allowed to reach the bottom dead center-side booster port.
17. The two-stroke internal combustion engine according to claim 13, wherein the fuel is supplied from the fuel injection valve at timing at which the piston is positioned in a vicinity of a top dead center during the full-load operation, and the fuel is supplied from the fuel injection valve at timing immediately before the piston reaches a vicinity of a bottom dead center during the light-load operation.
18. The two-stroke internal combustion engine according to claim 13, further comprising a pair of scavenging ports, which are formed in an inner peripheral surface of the cylinder, and allow communication between the scavenging passage and the combustion chamber, wherein the exhaust port is arranged on one arc-shaped surface side between the pair of scavenging ports, and a top dead center-side booster port that allows communication between the combustion chamber and the booster passage is arranged on another arc-shaped surface side between the pair of scavenging ports.
19. The two-stroke internal combustion engine according to claim 1, further comprising a check valve in the intake passage.
20. An engine working machine, comprising the two-stroke internal combustion engine of claim 1 as a power source.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DESCRIPTION OF EMBODIMENTS
[0043] Now, with reference to the accompanying drawings, a description is given of the embodiments of this disclosure.
[0044] A two-stroke internal combustion engine (hereinafter simply referred to as “engine”) according to this disclosure is of air-cooled type to be mainly mounted in a portable engine working machine as a power source. Examples of a working machine in which the engine of this disclosure is used include a handheld, shoulder hanging, or backpack type portable working machine such as a chain saw, a brush cutter, a power cutter, a hedge-trimmer, and a power blower.
[0045] As illustrated in
[0046] An exhaust port 12 and at least one scavenging port 14 are open on an inner wall of the cylinder 3. These ports 12 and 14 are controlled to be opened and closed at predetermined timing through the reciprocation of the piston 4. The exhaust port 12 communicates with a muffler 15a via an exhaust pipe 15. The scavenging port 14 communicates with the crank chamber 8 via a scavenging passage 18.
[0047] The engine 1 includes an air supply intake passage 17. Only air is sucked into the intake passage 17 under a negative pressure generated when the piston 4 is actuated. A throttle valve 19 such as a butterfly throttle valve is disposed in the intake passage 17, and an air cleaner 20 is disposed on an upstream side of the throttle valve 19. When an output operating member (such as a throttle trigger or a throttle lever) of a working machine is operated by an operator, an opening degree of the throttle valve 19 is adjusted.
[0048] The intake passage 17 communicates with the scavenging passage 18. A check valve 23 that prevents backflow of air from the scavenging passage 18 is disposed in the intake passage 17. The intake passage 17 is coupled to an intake port 24 formed at an end of the scavenging passage 18 on the scavenging port 14 side. The intake passage 17 guides the air that has been purified in the air cleaner 20 to the scavenging passage 18. The intake passage 17 has an opening coupled to only one intake port 24.
[0049] The air that has been purified in the air cleaner 20 passes from the intake passage 17 through the check valve 23, the intake port 24, and the scavenging passage 18 in the stated order to be sucked into the crank chamber 8 during an intake stroke in which a pressure in the crank chamber 8 becomes negative. At the end of the intake stroke, the air stagnates in the scavenging passage 18. During a scavenging stroke, the stagnant air flows from the scavenging port 14 into the cylinder 3 before the air-fuel mixture in the crank chamber 8 flows thereinto. As a result of the leading-air scavenging, a combustion gas in the combustion chamber 6 is discharged from the exhaust port 12.
[0050] The engine 1 includes a fuel injection valve 25 for supplying a fuel into the crank chamber 8. In the illustrated example, the fuel injection valve 25 is disposed at a lower part of the crank case 7.
[0051] A fuel tank 26 and a fuel pump 27 are coupled to the fuel injection valve 25. When the fuel pump 27 is actuated, the fuel in the fuel tank 26 is supplied to the fuel injection valve 25, and the injection of the fuel is controlled by opening and closing the fuel injection valve 25.
[0052] The fuel injection valve 25 is controlled to be opened and closed by a control device 28 including a microcomputer. A detection signal from at least one sensor 29 (29a to 29g) that detects an operating condition of the engine 1 is input to the control device 28. The control device 28 controls the fuel supply from the fuel injection valve 25 to the crank chamber 8 based on the detection performed by the sensor 29.
[0053] Examples of the at least one sensor 29 include, for example, an intake air temperature sensor 29a, an intake air pressure sensor 29b, a throttle valve opening-degree sensor 29c, a crank chamber pressure sensor 29d, a crank chamber temperature sensor 29e, an engine speed sensor 29f, and a crank angle sensor 29g. The intake air temperature sensor 29a detects an intake air temperature, and sends out a signal. The intake air pressure sensor 29b detects an intake air pressure, and sends out a signal. The throttle valve opening-degree sensor 29c detects an opening degree of the throttle valve 19, and sends out a signal. The crank chamber pressure sensor 29d detects a pressure in the crank chamber 8, and sends out a signal. The crank chamber temperature sensor 29e detects a temperature in the crank chamber 8, and sends out a signal. The engine speed sensor 29f detects a speed of the engine 1, and sends out a signal. The crank angle sensor 29g detects a crank angle, and sends out a signal. The signals from these sensors 29a to 29g are input to the control device 28.
[0054] The control device 28 sends out a fuel injection signal to the fuel injection valve 25 at appropriate timing and sends out an ignition signal to the spark plug 9 forming the ignition device at predetermined timing in accordance with a predetermined program based on various signals from the sensors 29a to 29g. In this manner, the fuel supply to the crank chamber 8 and ignition of the air-fuel mixture in the combustion chamber 6 are achieved.
[0055] Next, an operation of the engine 1 of
[0056] As illustrated in
[0057] As illustrated in
[0058] As illustrated in
[0059] Flows of the air and the fuel in the engine 1 of
[0060] In the engine 1 according to this embodiment, the fuel is supplied to the crank chamber 8 by the fuel injection valve 25. Thus, timing of the fuel supply can easily be controlled, thereby enabling the supply of the air-fuel mixture suitable for the operating condition of the engine 1. Further, air stagnates in the scavenging passage 18 at the end of the air suction, and the stagnant air serves as leading air to contribute to scavenging. Thus, air-fuel mixture air blow-by, which may occur at the time of scavenging, is prevented. As a result, an exhaust gas is improved in components thereof. The intake passage 17 is configured to allow only air to be sucked thereinto. This configuration not only facilitates control of intake air but also contributes to improvement of reliability of air control. Further, the intake passage 17 communicates with the scavenging passage 18 via the check valve 23. Thus, this configuration contributes to simplification of the piston 4 and the scavenging passage 18.
[0061] A mode in which the fuel injection valve 25 is disposed and a kind of the fuel injection valve 25 may be determined, for example, as follows.
[0062] As a suitable one embodiment, the fuel injection valve 25 may be configured to inject the fuel in a direction that avoids the scavenging passage 18. In this manner, the fuel is less liable to be mixed with the stagnant air in the scavenging passage 18.
[0063] As a suitable one embodiment, the fuel injection valve 25 may include a high-pressure fuel injection valve configured to receive a fuel pressure from at least one of an electrically-driven fuel pump or a pump configured to operate through rotation of the crankshaft 10. This high-pressure fuel injection valve enables the fuel injection to an aimed position. For example, the fuel injection can be aimed at a position in the engine 1 where seizure is liable to occur.
[0064] As a suitable one embodiment, the fuel injection valve 25 may be configured to inject the fuel at high pressure toward an area required to be cooled in the cylinder 3 or the crank chamber 8. This configuration allows the area required to be cooled to be effectively cooled with the fuel injected from the fuel injection valve 25 at high pressure. An example of the area required to be cooled includes an area where frictional heat is generated, such as a coupling portion between the connecting rod 11 and the piston pin 4a or a coupling portion between the connecting rod 11 and the crankshaft 10. Further, the fuel may be injected at high pressure against an inner wall of the piston 4 so as to cool the piston 4.
[0065] A mixed fuel containing gasoline and lubricating oil mixed therewith is used as a fuel for a two-stroke internal combustion engine. Thus, when the fuel (mixed fuel) is supplied to the crank chamber 8, lubrication between the piston 4 and the cylinder 3 is readily and quickly achieved with the lubricating oil contained in the fuel. The lubrication also prevents the seizure of the engine 1. In this case, the seizure of the engine 1 may be prevented by the fuel injection based on at least one of a temperature signal, a speed signal, an intake air pressure signal, or an opening-degree signal. For example, a fuel may be injected when a high temperature is detected during a high-speed operation. Also when a sudden stop is made during a high-speed operation, a fuel may be injected to prevent the seizure.
[0066] As a suitable one embodiment, the fuel injection valve 25 may include a high-pressure fuel injection valve capable of injecting the fuel when the crank chamber 8 has a maximum internal pressure while the piston 4 is being actuated. The use of the high-pressure fuel injection valve enables optimization of timing of fuel injection into the crank chamber. Thus, for example, gasoline is prevented from being mixed with the leading air, and hence the exhaust gas is improved in components thereof.
[0067] As a suitable one embodiment, as illustrated in
[0068] As a suitable one embodiment, the fuel injection valve 25a may have a fuel inlet 25c at a rear end and be configured to inject the fuel upward, and a fuel tank 26 may be arranged below the crank chamber 8. Also in this case, the same actions and effects as those described above are obtained.
[0069] As the fuel injection valve 25, not only an electrically controllable one but also a mechanically controllable one may be employed. When the latter one is used, for example, a mechanically openable and closable fuel injection valve may be operationally coupled to the crankshaft 10 so that the fuel injection valve is opened and closed at predetermined timing during working strokes of the piston 4.
[0070] Next, a modification example of
[0071] In an engine 40 of
[0072] In the engine 40 of
[0073] Next, a modification example of
[0074] In an engine 50 of
[0075] Next, a modification example of
[0076] An engine 60 of
[0077] As an example of a mode in which the communication portion 61 is defined, as illustrated in
[0078] As another example of the communication portion 61, as illustrated in
[0079] Next, a modification example of
[0080] In an engine 70 of
[0081] Next, with reference to
[0082] An engine 80 of
[0083] As illustrated in
[0084] As illustrated in
[0085] In this embodiment, at least fuel supply timing of the fuel injection valve 25 is controlled by the control device 28 to achieve homogenous combustion during a full-load operation illustrated in
[0086] The fuel supply timing of the fuel injection valve 25 is controlled by the control device 28 so that fuel supply timing while the engine 80 is performing the full-load operation and fuel supply timing while the engine 80 is performing the light-load operation are set to be different from each other. Specifically, while the engine 80 is performing the full-load operation, the fuel is supplied from the fuel injection valve 25 at timing at which the piston 43 is located in the vicinity of the top dead center, as illustrated in
[0087] Meanwhile, while the engine 80 is performing the light-load operation, the fuel is supplied, as illustrated in
[0088] Preferably, the fuel injection of the fuel injection valve 25 is controlled by the control device 28 so that fuel injection while the engine 80 is performing the full-load operation and fuel injection while the engine 80 is performing the light-load operation are set to be different from each other. Specifically, while the engine 8 is performing the full-load operation, it is preferred that the fuel be powerfully and radially injected from the fuel injection valve 25, as illustrated in
[0089] Meanwhile, while the engine 80 is performing the light-load operation, it is preferred that the fuel be supplied from the fuel injection valve 25 so as to be injected to the vicinity of the bottom dead center-side booster port 81b. To achieve such fuel supply, the engine 80 includes a fuel supply configuration 82. The fuel supply configuration 82 positions the fuel supplied from the fuel injection valve 25 in the vicinity of the bottom dead center booster port 81b while the engine 80 is performing the light-load operation. The fuel supply configuration 82 cause the fuel to easily flow into the combustion chamber 6 through the booster passage 81 while the engine 80 is performing the light-load operation. Thus, this configuration is suitable for the stratified combustion during the light-load operation.
[0090] As a specific example of the fuel supply configuration 82, as illustrated in
[0091] As indicated by imaginary lines in
[0092] Next, a preferred positional relationship among the exhaust port, the two scavenging ports, and the top dead center-side booster port is described. As illustrated in
[0093] The above-mentioned configuration allows the fuel to flow into the combustion chamber through the booster passage and the air to flow from the two scavenging ports into the combustion chamber during the light-load operation. The fuel flowing into the combustion chamber through the booster passage is a rich fuel containing little air. Further, the air flowing from the two scavenging ports into the combustion chamber contains little fuel. As illustrated in
[0094] It is apparent that the configuration that includes the booster passage and controls the fuel supply timing from the fuel injection valve to achieve the stratified combustion during the light-load operation is applicable not only to the embodiment illustrated in
[0095] It is important for the above-mentioned engine to more precisely control a ratio of the air supplied from the intake passage and the air-fuel mixture containing fuel components supplied by the fuel injection device. For this purpose, it is desired that a well-known check valve (see the check valve 23 of
[0096] The embodiments of this disclosure have been described in detail with reference to the drawings. However, a specific configuration is not limited to those of the embodiments described above. For example, changes in design without departing from the scope of this disclosure are encompassed in this disclosure. Further, technologies in the above-mentioned embodiments described above may be used in combination as long as there is no particular contradiction or problem in, for example, purpose and configuration.